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Perle IRG5410/5410+
Hardware Installation Guide
Updated: June 2023
Version A.06.13.2023
Document Part#:5500447-10
www.perle.com

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Summary of Contents for Perle IRG5410

  • Page 1 Perle IRG5410/5410+ Hardware Installation Guide Updated: June 2023 Version A.06.13.2023 Document Part#:5500447-10 www.perle.com...
  • Page 2: Preface

    This document does not cover how to configure your Perle IRG5410 router. Information to configure your Perle router can be found in the Perle IRG7000/5000 5G/LTE Router User’s Guide and the Perle IRG7000/5000 5G/LTE Router Command Line Reference Guide on the Perle website.
  • Page 3 Perle IRG7000/5000 5G/LTE Router Command Line Interface Reference Guide using CLI Command Line Reference Guide commands to configure the IRG5410 (this is an advanced way to configure the router). Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 4 Perle IRG5410 series router even if Perle has been advised or the possibility of such damages or they are foreseeable or for claims by any third party.
  • Page 5 IRG5410 Series of Routers as indicated on the product label. Avertissement: Assurez-vous que les valeurs nominales de tension et de courant de la source d'ali- mentation prévue conviennent aux routeurs de la série IRG5410, comme indiqué sur l'étiquette du produit. Warning: Ensure that the installation and electrical wiring of the equipment is performed by trained and qualified personnel and that the installation complies with all local and national electrical codes.
  • Page 6 IP54 minimum rated enclosure in accordance with IEC/EN IEC 60079-0 and accessible only by the use of a tool. Les modèles de routeurs IRG5410/5410+ sont destinés à être installés dans un boîtier certifié IECEx/ATEX qui conforme à la norme IP54 conformément à la norme IEC/EN IEC 60079-0 et accessible uniquement à...
  • Page 7 être altérée. Warning: In case of malfunction or damage, no attempts at repair should be made. Do not dismantle the product. All repairs need to be made by a qualified Perle representative. Contact Perle Systems Technical support at https://www.perle.com/support_services/support_request.aspx or email at https://www.perle.com/support_services/support_request.aspx#form...
  • Page 8 Series of Routers are trademarks of Perle. Copyright ©2023 Perle. 60 Renfrew Drive, Markham, Ontario, L3R 0E1, Canada All rights reserved. No part of this document may be reproduced or used in any form without written permission from Perle. Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 9 Added IRG7440 model (5G) and updates to other models March 2022 A.03.17.2022 Updated Hot warning April 2022 A.04.08.2022 Updated Restricted Access Area warning June 2023 A.06.13.2023 Added DHCP/BOOTP (ZTP mode) support for factory default mode Perle IRG5410/5410+ Router Hardware Installation Guide VIII...
  • Page 10: Table Of Contents

    Managing the IRG5410 ........
  • Page 11 Appendix C—Mounting the IRG5410 ........
  • Page 12: Overview

    Overview Overview The IRG5410/5410+ router is a compact, rugged, fully featured communications platform for real- time wireless capabilities. It has multiple communication ports including Serial, Ethernet, and a USB port that can be used as a console port or as an additional Ethernet port. It supports LTE/4G wireless solutions for both fixed and mobile applications (IoT).
  • Page 13: Hardware

    Operation starting after a boot is complete Normal Green—flashing Unit is powered up operation but normally—unit has no no config config. Unit is in Safe mode or Factory default mode. Fatal error Red—solid Red—solid Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 14 Serial Function Normal Low Power Meaning Mode Disabled or not Always off in power in use saving mode. Serial port/s Green—flashing TX/RX WWAN Function Normal Low Power Meaning Mode Disabled Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 15 No VPN No VPN configured or enabled Green—solid VPN established—at established least 1 VPN connection is up. VPN failed Red—solid Red—blip Internet is up, but VPN failed Function Normal Low Power Meaning WLAN Mode Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 16 Meaning Internet Mode Disconnected No connection by intention disabled or radio  disconnect  requested LTE primary if no Connected Green—solid  Primary connection  if WAN Backup mode Amber—solid Backup connection if WAN. Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 17: Sim Card/S

     blocked, bad unlock code SIM locked  SIM blocked,  unblock code incorrect SIM Card/s The IRG5410 supports two SIM cards. See Inserting the SIM card for the installation procedure. SIM/ Interface 1.8V/3V Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 18: Back View

    Antenna/s. USB-C Port In console mode, the IRG5410 USB port provides direct access to the Command Line Interface (CLI) as well as provides statuses, logging, and troubleshooting information. Alternative, this port can be set as an Ethernet over USB port.
  • Page 19: Gnss Connector

    Cable Wire color Power Main power supply for device. Note: If you want to turn the IRG5410 on/off using a control line, such as a vehicle ignition line, we recommend that you connect the control/ignition line to Pin 3 and apply...
  • Page 20 Alternatively it can be used simply as an analog input. GPIO Green User configurable digital input/output or GPIO analog voltage sensing input. Connect to switch, relay or external device. Use copper conductors only. Note: Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 21: Installation

    Inserting the SIM card The IRG5410 comes with two SIM sockets for 2mini-SIM (2FF) cards. Note: Ensure the power is disconnected before you insert the SIM card/s. 1. Using your Phillips screwdriver, removed the two screws cover from the panel covering the SIM slot.
  • Page 22: Connecting To The Ethernet Port

    It is used for: • Connect a serial device • Connect as a console port • As a GNSS output device When connecting to a DCE device, a crossover cable is needed. Note: Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 23: Female Serial Pin Out

    PC. 6. Press the Enter key on the keyboard and the prompt will display. See the Perle IRG7000/5000 5G/LTE Router CLI Reference Guide for more information on using CLI commands. Warning: If you connect or disconnect the console cable with the power applied to the router or any device on the network, an electrical arc can occur.
  • Page 24: Connecting The Power

    Installation Connecting the Power The wire colors shown are for the power/GPIO cable that is included with the IRG5410. Other wiring setups may have different colors. See Appendix A—Technical Specifications. Molex part number 2451320420 or equivalent Rectangular socket to socket 6.56’ (2.00m) Before servicing this product ensure the power source has been disconnected.
  • Page 25: Operation

    DHCP offer Safe Mode Press the Reset button All LEDs, except Saves the startup config  while powering up Power blink Boots with no config file  Amber Allows you to do setup  mode Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 26: Fast Setup

    Fast Setup mode allows you to quickly configure basic operating parameters on your router. Your Perle router has been shipped to you in Factory Default mode. On power up, your router is in “Fast Setup” mode with the Power LED flashing green. Make a connection to your router via the con- sole port or a Web browser, then answer basic setup operating parameters such as your initial user ID and password.
  • Page 27: Managing The Irg5410

    A text-based Command Line Interface based on industry standard syntax and structure. The CLI is accessed from the console port. Once a valid IP address is configured on the IRG5410, Telnet, SSH, or the WebManager interface is used to access the IRG5410 for administration purposes. See the Perle IRG7000/5000 5G/LTE Router CLI Reference Guide for more information.
  • Page 28: Power Management

    (Wakeup). Smart Standby Mode You can configure a combination of one or two user defined conditions to determine when the router is powered up and when it goes into Standby mode. Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 29: Power Saving Options

    Typical Mode setup • Cellular connected • Ethernet connected • WIFI active • Serial disable • USB enabled • GPS enabled - active antenna • CPU power savings mode disabled • LED power savings mode disabled Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 30 • Ethernet disconnected • Serial disabled • • USB disconnected • • GPS disconnected • • CPU power savings mode enabled • LED power savings mode enabled Power consumption was measured at 12 V. Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 31 Note: up to 0.08A 1W more in power savings can be achieved through shutting down the USB port, LEDs, GPS as well as turning down router processor speed. Note: To configure Power Modes, more information can be found in the Perle IRG7000/5000 5G/LTE Router User’s Guide found on the Perle website.
  • Page 32: Low Voltage Standby

    This is a battery protection feature and therefore will override Ignition Mode and Smart Standby Mode. The feature can measure voltage either with the IGN pin or the GPIO (analog) pin. See the Perle IRG7000/5000 5G/LTE Router User’s Guide how to configure this feature. Overheat Standby The internal ambient temperature of the router is continuously monitored and if the temperature remains above the router’s primary high threshold alarm (default is 95°C/203°F) setting for 5 minutes,...
  • Page 33: Irg Router Deployment Modes

    • Pin 2 (Ground)—Use the Black wire in the DC cable to connect Pin 2 to Ground. • Pin 3 (IGN–Ignition)—It is recommended to use the IGN wire (Pin 3) to initiate Standby mode on the IRG. Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 34: Fixed Installation With Analog Input

    • Pin 4 (GPIO)— In this example, the GPIO (green) used as an analog input to enter and exit Standby Mode. For more information on configuring Standby Mode, Timed Standby Mode and Event Handing see the Perle IRG7000/5000 5G/LTE Router User’s Guide. Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 35: I/O Configurations

    The voltage on Pin 4 when the high side pull-up is enabled (depends on the Vin and power consumption. Minimum Typical Maximum Units Source Current = 12 V = 36 V = 7 V Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 36: Digital Output / Low Side Current Sink

    Digital Output / Low Side Current Sink Use Pin 4 - GPIO as a low side current sink. State Minimum Typical Maximum Comments 200mA 850mA I_Typical = 25°C I_Min = 70°C I_Max = -40°C ––– ––– Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 37: Digital Output / Open Drain

    Digital Output / Open Drain You can use Pin 4—GPIO as an open drain to drive an external digital device. Pull-up State Minimum Typical Maximum Units Open Circuit ––– ––– ––– Active Low ––– ––– Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 38: Appendix A-Technical Specifications

    TDD (B41), 2100(B1), TDD (B42), 1900(B2), TDD (B43), 1800(B3), TDD (B46), AWS(B4), CBRS B48, 850(B5), 900(B8) 1700(B66) Public Safety 2100(B1), Band Band 26 1900(B2), 1800(B3), AWS(B4), 850(B5), 800(B6), 900(B8), 1700(B9) Public Safety Band Bands 26,28 Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 39 Digital Input & Pulse Counting VDC: 0 for ≤ 1V, 1 for ≥ 2.7V Dry Contact Max Current range: min 0.6mA @ 7V and max 3.5mA @ 36V Current Sink Output: 0.5A @ 12v Ignition Sense Analog Input: 0.5V to 36V Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 40 USB port, LEDs, GPS, as well as turning down router processor speed Two Digital Inputs Digital Input & Pulse Counting VDC: 0 for ≤ 1V, 1 for ≥ 2.7V One Alarm Relay Normally Open (NO) dry contact: 1A @ 24VDC Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 41 Vibration: test method 514.6) SAE J1455 (Vibration: Section 4.10.4.1 and 4.10.4.2 Cab Mount, Shock: Section 4.11.3.4 Operational Shock) Hazloc IECEx/IECx, ATEX Class 1 Zone 2, Directive 2014/34/EU ANSI/ISA 12.12.01, Class 1 Division 2 Groups A-D, ISA 12.12.01-2015 Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 42 9 kHz to 40 GHz) EN61000-3-2: 2014 (Limits for Harmonic Current Emissions) EN61000-3-3: 2013 (Limits of Voltage Fluctuations and Flicker) EN 61000-6-4:2007 + A1:2011 CISPR 32:2015/EN 55032:2015 Class A (Electromagnetic compatibility of multimedia equipment - Emission requirements) Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 43 V11.1.2 (2017-07) (RF Conducted) EN 62311:2019, IEC 62311 Ed. 1.0 b:2007 (Human exposure restrictions for radio frequency electromagnetic fields) Environment Testing IP rating Complaint to IP54 Drop ISTA 2A 2001 test categorizes 1, 4,5, and 6 Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 44 2.0 Typical Gain RHCP Polarization 4 dBic (typical) Axial Ratio at elevation 5 dB (typical) Vehicle Usage E-Mark (UN ECE Regulation 10.04, ISO 7637-2:2011 and ISOk 16750-2:2012) Vehicle Velocity 224 mph for cellular connectivity Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 45: Appendix B-Sample Labels

    Appendix B—Sample Labels Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 46: Appendix C-Mounting The Irg5410

    2. Slide the two screws into the holding plate, then attach that holding plate to the router.Slide the two screws into the holding plate, then attach that holding plate to the router. Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 47 3. Position the router such that the top hooks of the DIN Rail clip attach onto the top of the DIN Rail. 4. Rotate the bottom of the router towards the rail. This will snap the bottom hooks of the DIN Rail clip into the bottom of the DIN Rail. Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 48: Appendix D-Mechanical

    Appendix D—Mechanical Perle IRG5410/5410+ Router Hardware Installation Guide...
  • Page 49: Appendix E-Maintaining And Troubleshooting

    • Ensure cables are not bent, constricted, close to high amperages, or exposed to extreme temperatures • Check that the Front panel LEDs are easily visible • Wipe case clean with a dry cloth—do not use solvents or cleaning agents Perle IRG5410/5410+ Router Hardware Installation Guide...

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