Perle IRG 5410 Series Installation Manual

Perle IRG 5410 Series Installation Manual

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Perle IRG 5410/5410+
Series Router
Hardware Installation Guide
Updated: April 2021
Version A.04.29.2021
Document Part# 5500447-10
www.perle.com

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Summary of Contents for Perle IRG 5410 Series

  • Page 1 Perle IRG 5410/5410+ Series Router Hardware Installation Guide Updated: April 2021 Version A.04.29.2021 Document Part# 5500447-10 www.perle.com...
  • Page 2: Preface

    Routers. It covers hardware features as well as installation and operation. This document does not cover how to configure your Perle IRG5410 router. Information to configure your Perle router can be found in the Perle IRG5000 Series Router User’s Guide and the Perle IRG5000 Series Router CLI Reference Guide on the Perle website.
  • Page 3 Perle IRG5000 Series Router CLI Command Line Interface Reference Guide using CLI Reference Guide commands to configure the IRG5410 (this is an advanced way to configure the router). Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 4 Perle IRG5410 series router even if Perle has been advised or the possibility of such damages or they are foreseeable or for claims by any third party.
  • Page 5 Cet équipement doit être utilisé dans les matières spécifiées par le fabricant. Warning: In case of malfunction or damage, no attempts at repair should be made by the user. Do not dismantle this product. In case of malfunction or damage, contact Perle Technical support at https://www.perle.com/support_services/support_request.aspx or email at https://www.perle.com/support_services/support_request.aspx#form...
  • Page 6 Avertissement: DANGER D'EXPLOSION ET D'AVERTISSEMENT - Ne pas connecter ou decon- necter l'équipement tant que l'alimentation n'est pas débranchée ou que la zone n'est pas dangereuse. Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 7 être altérée. Warning: In case of malfunction or damage, no attempts at repair should be made. Do not dismantle the product. All repairs need to be made by a qualified Perle representative. Contact Perle Systems Technical support at or email at https://www.perle.com/support_services/support_request.aspx...
  • Page 8 Modifications to this product not authorized by Perle could void the FCC approval and negate your authority to operate the product.
  • Page 9 Preface Publishing History Date Revision Update Details March 2020 A.03.23.2020 Initial release. Dec 2020 A.12.31.2020 Updates to LED tables. April 2021 A.04.26.2021 Update to Factory default table Perle IRG5410/5410+ Series Router Hardware Installation Guide VIII...
  • Page 10: Table Of Contents

    Table Of Contents Preface ............. . . I Overview .
  • Page 11 Digital Output / Low Side Current Sink ........23 Digital Output / Open Drain.
  • Page 12: Overview

    • Providing reliable Internet access to a mobile workforce What’s Included The following components may be included with your product. Components will vary depending for each model. See the Perle website for updates. • The router • Quick Start Guide •...
  • Page 13: Hardware

    Low Power Meaning Mode No Power Boot Red—solid Green— Blip Powering up Amber—flashing Normal Green—solid Green—blip Operation starting after a boot is complete Normal Green—flashing operation but no config Fatal error Red—solid Red—solid Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 14 Factory default mode. Serial Function Normal Low Power Meaning Mode Disabled or not Always off in power in use saving mode. Serial port/s Green—flashing TX/RX WWAN Function Normal Low Power Meaning Mode Disabled Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 15 Function Normal Low Power Meaning Mode No VPN No VPN configured or enabled. Green—solid VPN established—at established least 1 VPN connection is up. VPN Failed Red—solid Red—blip Internet is up, but VPN failed Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 16  insufficient signal  no service  modem failure  data connection  failed—waiting to retry Pin incorrect SIM  blocked, bad unlock code SIM locked  SIM blocked,  unblock code incorrect Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 17: Sim Card/S

    Ethernet LAN Ports Once the port are connected and the link is established, the speed LED will turn on. The LED indicates a 10, 100, or 1000 Mbps link on the Ethernet port/s Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 18: Ethernet Link Status

    Pin 3—IGN can be configured as vehicle ignition sense or as analog input. Warning: Before servicing this product ensure the power source has been disconnected. Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 19 Alternatively it can be used simply as an analog input. GPIO Green User configurable digital input/output or GPIO analog voltage sensing input. Connect to switch, relay or external device. Note: Use copper conductors only. Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 20: Installation

    SIM card if your network setup requires it. 3. Align the SIM cover plate and secure the plate with the screws. IRG5410 router Do not force the SIM(s) card in or you may damage the card or your Note: Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 21: Connecting The Antenna/S

    It is used for: • Connecting a serial device Connecting as a console port • As a GNSS output device Note: When connecting to a DCE device, a crossover cable is needed. Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 22: Female Serial Pin Out

    In this mode, the USB-C port behaves like a PC is connected to the Ethernet port, allowing access to networks and the Internet. See the Perle IRG5000 Series Router User’s Guide and the Perle IRG5000 Series Router CLI Refer- ence Guide for more information on setting this parameter.
  • Page 23: Connecting The Power

    Cable and connector must be rated for minimum 76°C (168.8°F) Before servicing this product ensure the power source has been disconnected. Electrical Note: installations should be performed by personnel thoroughly trained in safe electrical wiring procedures. Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 24: Operation

    Safe Mode Press the Reset button All LEDs, except Saves the startup config  while powering up Power blink Boots with no config file  Amber Allows you to do setup  mode Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 25: Fast Setup

    Fast Setup mode allows you to quickly configure basic operating parameters on your router. Your Perle router has been shipped to you in Factory Default mode. On power up, your router is in “Fast Setup” mode with the Power LED flashing green. Make a connection to your router via the con- sole port or a Web browser, then answer basic setup operating parameters such as your initial user ID and password.
  • Page 26: Managing The Irg5410

    Perle Managed Media Converters, Ethernet Copper Extenders, Industrial Switches, and the IRG Series of Perle Routers. Your Internet browser can securely access PerleVIEW and manage 10’s, 100’s or 1000’s of Perle devices from a centralized server.
  • Page 27: Power Management

    (Wakeup). Smart Standby Mode You can configure a combination of one or two user defined conditions to determine when the router is powered up and when it goes into Standby mode. Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 28 • Ethernet connected • WIFI active • Serial disable • USB enabled • GPS enabled - active antenna • CPU power savings mode disabled • LED power savings mode disabled Standby mode setup Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 29 Note: up to 0.08A 1W more in power savings can be achieved through shutting down the USB port, LEDs, GPS as well as turning down router processor speed. Note: To configure Power Modes, more information can be found in the Perle IRG5000 Series Router User’s Guide found on the Perle website.
  • Page 30: Low Voltage Standby

    This is a battery protection feature and therefore will override Ignition Mode and Smart Standby Mode. The feature can measure voltage either with the IGN pin or the GPIO (analog) pin. See the Perle IRG5000 Series Router User’s Guide how to configure this feature. Overheat Standby The internal ambient temperature of the router is continuously monitored and if the temperature remains above the router’s primary high threshold alarm (default is 95°C/203°F) setting for 5 minutes,...
  • Page 31: Irg Deployment Modes

    • Pin 2 (Ground)—Use the Black wire in the DC cable to connect Pin 2 to Ground. • Pin 3 (IGN–Ignition)—It is recommended to use the IGN wire (Pin 3) to initiate Standby mode on the IRG. Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 32: Fixed Installation With Analog Input

    • Pin 4 (GPIO)— In this example, the GPIO (green) used as an analog input to enter and exit Standby Mode. For more information on configuring Standby Mode, Timed Standby Mode and Event Handing see the Perle IRG5000 Series Router User’s Guide. Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 33: I/O Configurations

    The voltage on Pin 4 when the high side pull-up is enabled (depends on the Vin and power consumption. Minimum Typical Maximum Units Source Current = 12 V = 36 V = 7 V Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 34: Digital Output / Low Side Current Sink

    Digital Output / Low Side Current Sink Use Pin 4 - GPIO as a low side current sink. State Minimum Typical Maximum Comments 200mA 850mA I_Typical = 25°C I_Min = 70°C I_Max = -40°C ––– ––– Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 35: Digital Output / Open Drain

    Digital Output / Open Drain You can use Pin 4—GPIO as an open drain to drive an external digital device. Pull-up State Minimum Typical Maximum Units Open Circuit ––– ––– ––– Active Low ––– ––– Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 36: Appendix A-Technical Specifications

    -40°C to 85°C (40°F to 185°F) Operating Humidity Ranges 0% to 95% non-condensing Storage Humidity Ranges 0% to 95% non-condensing Operating Altitude Up to 3,048 meters (10,000 feet) MTBF 287,215 hours Standards and Certifications Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 37 IEC 62236-1:2018. 62236-3-2:2008, 62236-4:2018 Cellular certifications PTCRB, RED Environment Testing Shock and Vibration SAE J1455 (Shock and Vibration) MIL-STD-810G EN 61373 IP rating Complaint to IP64 Drop ISTA 2A 2001, test categorizes 1, 4,5, and 6 Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 38 45 MHz Impedance 50 Ohm VSWR 2.0 Typical Gain RHCP Polarization 4 dBic (typical) Axial Ratio at elevation 5 dB (typical) Cellular Cellular/Telecom Regulatory FCC/ICES, RED, PTCRB/CTIA, CE Approvals Carrier Certifications AT&T, Verizon Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 39 1800 Band 4 1700 Band 5 Band 7 2600 Band 8 Band 9 1800 Band 12 Band 13 Band 18 Band 19 Band 20 Band 26 Band 28 Band 29 Band 30 2300 Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 40 EN 62311:2019 / IEC 62311 Ed. 1.0 b:2007 EN 301 489-1 EN 301 489-17 EN 301 489-19 Vehicle Usage E-Mark (UN ECE Regulation 10.04, ISO 7637-2:2011 and ISOk 16750-2:2012) Vehicle Velocity 224 mph for cellular connectivity Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 41 Operating Bands - 704-902-928-960 MHz Frequency range 1427.9-1575.42 MHz 1710-2170 MHz 2400-2480-2690 MHz Impedance 50 OHM Gain 2-3 dBi VSWR of Ant 1 and Ant 2 < 3.0 On all bands including Band edges. Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 42: Appendix B-Sample Labels

    Appendix B—Sample Labels Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 43: Appendix C-Mounting The Router5410

    3. Position the router such that the top hooks of the DIN Rail clip attach into the top of the DIN Rail. 4. Rotate the bottom of the router towards the rail. This will snap the bottom hooks of the Din Rail clip onto the bottom of the DIN Rail. Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 44 3. Position the router such that the top hooks of the DIN Rail clip attach onto the top of the DIN Rail. 4. Rotate the bottom of the router towards the rail. This will snap the bottom hooks of the DIN Rail clip into the bottom of the DIN Rail. Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 45: Appendix D-Mechanical

    Appendix D—Mechanical Perle IRG5410/5410+ Series Router Hardware Installation Guide...
  • Page 46: Appendix E-Maintaining And Troubleshooting

    • Ensure cables are not bent, constricted, close to high amperages, or exposed to extreme temperatures • Check that the Front panel LEDs are easily visible • Wipe case clean with a dry cloth—do not use solvents or cleaning agents Perle IRG5410/5410+ Series Router Hardware Installation Guide...

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