Operation Manual 4 kW E-Pickup 40% Duty Cycle, 1150 mm Cable, Q4/2 Plug Index Page Symbols and Hints ..................................4 Advisory Information for the User ............................... 5 Intended Purpose ..................................5 Technical Data .................................... 6 Electrical Data ................................6 Environmental Data ................................ 7 Mechanical Integration ..............................
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This document describes the components specified on the cover only. The manual does not include details about their interaction with other components within a system. Document subject to change without prior notice. Conductix-Wampfler GmbH 2009 BAL9100-0125b-EN www.conductix.com Page 3 of 20...
Operation Manual 4 kW E-Pickup 40% Duty Cycle, 1150 mm Cable, Q4/2 Plug 1 Symbols and Hints Warning of voltage This symbol can be found in several places of the operating instructions where special care has to be taken due to voltage presence which is a potential danger to the life of people. Please observe these instructions and be careful in those cases.
Qualified staff according to the safety regulations are persons that are familiar with the installation, assembly, commissioning and operation of the energy supply system and that have the appropriate qualifications. Conductix-Wampfler GmbH cannot be responsible for damage and breakdown that have been caused by not observing this manual.
Operation Manual 4 kW E-Pickup 40% Duty Cycle, 1150 mm Cable, Q4/2 Plug 4 Technical Data The data specified in this section are valid only if the requirements regarding the environment of the device (nominal position, ambient temperature etc…) are respected. For instance, the layout of the Track, the variations with respect to nominal position of a Pickup, or the ambient temperature around a Regulator, may lead to a reduction of the peak and/or continuous power available.
Operation Manual 4 kW E-Pickup 40% Duty Cycle, 1150 mm Cable, Q4/2 Plug 4.2 Environmental Data • Storage temperature -20°C to +60°C • Transport temperature -40°C to +80°C • Ambient temperature +0°C to +40°C Air temperature as measured in immediate vicinity of working device. Please note that the heat loss of the Pickup will raise the ambient temperature, especially in enclosed mounting spaces.
Operation Manual 4 kW E-Pickup 40% Duty Cycle, 1150 mm Cable, Q4/2 Plug 4.4 Electrical Connections 4.4.1 Power Output The output of the Pickup must be connected to a suitable Regulator. The use of an extension cable between the Regulator and the Pickup is generally not allowed.
Operation Manual 4 kW E-Pickup 40% Duty Cycle, 1150 mm Cable, Q4/2 Plug 7 Installation 7.1 Who is Authorized to Carry out the Installation All installation and commissioning work as well as maintenance work and disassembly have to be carried out by qualified staff (IEC 364 respectively CENELEC HD 384 or DIN VDE 0100 and IEC 664 or DIN VDE 0110 and national safety rules).
Operation Manual 4 kW E-Pickup 40% Duty Cycle, 1150 mm Cable, Q4/2 Plug 7.4 Place and Conditions of Installation Install the Regulator in an environment and under conditions as specified in this document only. The Pickup is to be attached to a solid base, ensuring free space around the device to provide sufficient cooling air circulation.
Operation Manual 4 kW E-Pickup 40% Duty Cycle, 1150 mm Cable, Q4/2 Plug 7.4.2 Air Flow Required The heat power of the Pickup is dissipated by convection and radiated cooling only. Ensure that free flow of air is guaranteed around the device at all times. It is essential to make sure that the air flow is not hindered in any way by objects and that the device is protected from additional heating, i.e.
Operation Manual 4 kW E-Pickup 40% Duty Cycle, 1150 mm Cable, Q4/2 Plug 7.4.4 Attachment Points Use the four holes available on the plate to attach the Pickup to a supporting structure. We recommend the use of washers on both sides of the plate.
Operation Manual 4 kW E-Pickup 40% Duty Cycle, 1150 mm Cable, Q4/2 Plug 8 Positional Tolerances The data concerning Pickups specified in this documentation strongly depend on the interaction with the attached Regulator. The validity of these specifications depends on the respect of the nominal position of a Pickup and its environment (see chapter 7.4), but also relies on the adequate environment of the Regulator attached to it.
The devices are only foreseen to be operated in conjunction with matching components. If you are not sure whether components match, contact Conductix-Wampfler. Do not put into operation before. Do not use the output of the Pickup for any other reason than to connect it to a corresponding Regulator.
Unless otherwise arranged return parts to your nearest Conductix-Wampfler facility or to Conductix-Wampfler GmbH for repair. Before returning any parts contact Conductix-Wampfler for specific instructions. Be sure to include the following information when returning parts to Conductix-Wampfler: • Product name •...
Operation Manual 4 kW E-Pickup 40% Duty Cycle, 1150 mm Cable, Q4/2 Plug 12 Disassembly and Re-use If it is necessary to exchange a Pickup due to damage or to install it in another place, verify that no damage will occur during disassembly. For installation in another place observe the described mounting and commissioning instructions.
Regulator is higher than the one specified, the maximum continuous power available will be decreased even if the Pickup itself is sufficiently cooled. Corresponding Regulators must be ordered separately through Conductix-Wampfler, i.e. typically: EMS Version is material number: 91012-411-3090871...
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