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Related Manuals for Pfeiffer Vacuum CompactTurbo TPD 011 N
Summary of Contents for Pfeiffer Vacuum CompactTurbo TPD 011 N
- Page 1 Betriebsanleitung • Operating Instructions Translation of the Original Operating Instructions CompactTurbo™ TurboDrag Pump TPD 011 N...
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Page 2: Table Of Contents
Connections to the turbopump ......10 Connecting Pfeiffer Vacuum display and control units or PC ..12 Connecting the remote control . -
Page 3: About This Manual
1 About this manual 1.1 Validity This operating manual is for customers of Pfeiffer Vacuum. It describes the func- tioning of the designated product and provides the most important information for safe use of the unit. The description follows applicable EU guidelines. All informa- tion provided in this operating manual refer to the current state of the product's de- velopment. - Page 4 About this manual Piktograph Prohibition of an action or activity in connection with a definitions source of danger, the disregarding of which may result in serious accidents. Warning of a displayed source of danger in connection with operation of the unit or equipment. Command to perform an action or task associated with a source of danger, the disregarding of which may result in serious accidents.
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Page 5: Safety
NOTE Installation and operation of accessories Pfeiffer Vacuum pumps can be equipped with a series of adapted accessories. The installation, operation and maintenance of connected devices are described in detail in the operating instructions of the individual components. -
Page 6: Improper Use
• The connection to a power supply with earthing of a direct voltage pole. • The use of accessories, which are not named in this manual or not authorised by Pfeiffer Vacuum. 3 Transport and storage 3.1 Transport Reuse the transport container. -
Page 7: Product Description
D = "Drag" pump for the medium N = Integrated power supply vacuum range To correctly identify the product when communicating with Pfeiffer Vacuum, al- ways have the information from the rating plate available. D-35614 Asslar PM 063 265 -T... -
Page 8: Function
Product description 4.2 Function The turbopumps CompactTurbo™ TPD 011 N form a complete unit together with the electronic drive unit TC 100. The voltage supply is performed via the integrated power supply pack. Rotor, High vacuum flange Integrated power supply 10Electronic drive unit TC 100 18 Fore-vacuum flange X1 Mains connection X1... -
Page 9: Installation
Consult Pfeiffer Vacuum for special requirements. NOTE Installation and operation of accessories Pfeiffer Vacuum pumps can be equipped with a series of adapted accessories. The installation, operation and maintenance of connected devices are described in detail in the operating instructions of the individual components. -
Page 10: Connections To The Turbopump
The com- ponents for installing the turbo pumps are special designs of Pfeiffer Vacuum. Ob- serve the minimum strength of 170 N/mm for the flange material. - Page 11 Installation Connecting the fore- Recommendation: As backing pump, use a dry-compressing diaphragm pump or rotary vane pumps from the Pfeiffer Vacuum programme. The backing pump must vacuum side generate a vacuum pressure of ≤ 5 mbar. WARNING Damage to health due to poisonous gases Process gases can damage health and contaminate the environment.
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Page 12: Connecting Pfeiffer Vacuum Display And Control Units Or Pc
Installation 5.5 Connecting Pfeiffer Vacuum display and control units or PC USB/RS485-converter RS-232 TIC 001 RS-485 TC 100 TC 100 HPU 001 TC 100 + TCS 010 Fig. 3: Connecting the serial interface RS485 An external operating part (DCU or HPU 001) or an external computer can be con- nected via the connection with the designation "RS485"... -
Page 13: Connecting The Remote Control
Installation CAUTION Danger of electric shock The insulation measures of the bus system are designed only for use with safety extra- low voltage. Connect only suitable devices to the bus system. The connections must be made in accordance with the specification of the inter- face RS485. - Page 14 Installation Pin assignment and Reference voltage function of the plug Pin Function +24 V ± 5 % Supply voltage (I = 4,2 A; I = 4,6 A) cont Ground Ground potential for all inputs and outputs Inputs Pin Function Open (low) Closed (high) Remote: Priority of interface Local: Priority of inputs (Pin 3 -...
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Page 15: Connections Diagram Tc
Installation 5.7 Connections diagram TC External connection TC 100 Remote/Local Remote/Local Accessory 1 Accessory 1 Accessory 2 venting valve Accessory 2 cooling unit Pumping station relay Pumping station Standby/Reset Standby/Reset 24 VDC* 24 VDC* venting valve cooling unit relay Accessory output 1 24 VDC/max. -
Page 16: Operation
6 Operation NOTE Installation and operation of accessories Pfeiffer Vacuum pumps can be equipped with a series of adapted accessories. The installation, operation and maintenance of connected devices are described in detail in the operating instructions of the individual components. - Page 17 Operation Observe the following documents for operation with Pfeiffer Vacuum display and control units: • Operating instructions DCU • Operating instructions HPU 001 • Pumping operations with DCU Operation with re- Remote control options are provided via the 15-pole D-Sub connector with the des- ignation ”REMOTE“...
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Page 18: Montioring Of The Operation Conditions
Pumping of gases with the molecular mass ≥ 40 in the wrong gas mode can lead to destruction of the pump. Ensure the gas mode is correctly set. Contact Pfeiffer Vacuum before using gases with a greater molecular mass. Hochlauf D-C = Gas mode «0»... -
Page 19: Switching Off And Venting
Decontaminate affected parts before carrying out maintenance work. NOTE Disclaimer of liability Pfeiffer Vacuum accepts no liability for personal injury or material damage, losses or operating malfunctions due to improperly performed maintenance. The liability and warranty entitlement expires. 7.1 Maintenance intervals and responsibilities •... -
Page 20: Replacing The Operating Fluid Reservoir
Pfeiffer Vacuum Service. • Change the turbopump bearing at least every 3 years. – Contact Pfeiffer Vacuum Service. – Clarify shorter change intervals for extreme loads or impure processes. • For all other cleaning, maintenance or repair work, please contact your Pfeiffer Vacuum service location. - Page 21 Maintenance / replacement Remove impurities from the turbopump and the end cover with a clean, lint-free cloth. Do not use any cleaning fluids! End cover 33 Allen head screw 39 Lubricant reservoir Insert the new lubricant reservoir into the turbopump. The felt disc with the two noses must point towards the middle of the pump.
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Page 22: Replacing The Electronic Drive Unit
Maintenance / replacement 7.3 Replacing the electronic drive unit CAUTION Risk of damages to the pump and drive Even after the mains power is switched off, the subsequently running turbopump deli- vers electric power to the electronic drive unit. There is a danger of electric body con- tact by premature separating the pump from the electronic drive unit. -
Page 23: Replacing The Integrated Power Supply
Maintenance / replacement 7.4 Replacing the integrated power supply Turn off the vacuum pump, vent to atmospheric pressure and allow to cool, if necessary. Remove the vacuum pump from the system, if necessary. Remove the mains plug from the power supply. Power supply 10b Locking screw X3 Connecting plug X3... -
Page 24: Decommissioning
Check turbopump for contamination and moisture. Clean the turbopump externally with a lint-free cloth and little industrial alcohol. If necessary, have Pfeiffer Vacuum Service clean the turbopump completely. If necessary, have the bearings replaced. Take into account the total running time. -
Page 25: Malfunctions
Red LED on the TC 100 is flashing Check partial mains voltage – Power failure Check partial mains voltage for earthing Check mains power supply to the power ad- apter If no Pfeiffer Vacuum control panel is available, please contact Pfeiffer Vacuum Service... -
Page 26: Service
Service 10 Service Pfeiffer Vacuum offers first-class service! • Operating fluid and bearing change on the spot by Pfeiffer Vacuum FieldService • Maintenance / repair in the nearby ServiceCenter or ServicePoint • Fast replacement with exchange products in mint condition •... -
Page 27: Spare Parts Tpd 011 N
Spare parts TPD 011 N 11 Spare parts TPD 011 N Item Designation Size Order number Notes Pieces Order qty Power supply (OPS 040) PM 051 973 -X only for TPD 011 N electronic drive unit TC 100 PM C01 692 A End cover 55x55x7 PM 073 943 A... -
Page 28: Accessories
PM Z01 205 PM 0263 BN TVV 001 fore-vacuum valve 115 V, DN 16 ISO-KF PM Z01 206 Accessories, general Pfeiffer Vacuum protocol RS232/RS485 PM 0488 BN interface protocol TIC 001 interface converter RS232 in RS485 PM 051 054 -T... -
Page 29: Technical Data
Technical data 13 Technical data Parameter TPD 011 N Flange (in) DN 25 ISO Flange (out) 16 ISO-KF / G 1/8" Venting connection no connection Rotational speed ±2% 90000 rpm Run-up time 0.9 min Ultimate pressure < 5·10 mbar Fore Vacuum max. for N 25 mbar Fore Vacuum max. -
Page 30: Dimension Diagrams
Technical data 13.1 Dimension diagrams 168.4 97.30 DN 25 ISO-KF DN 16 ISO-KF / G1/8"... - Page 31 In addition, the product cited below satisfies all relevant provisions of EC direc- tive "Electromagnetic Compatibility" 2004/108/EC . The agent responsible for compiling the technical documentation is Mr. Jörg Stanzel, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Aßlar. TPD 011 N Guidelines, harmonised standards and national standards and specifications...
- Page 32 Roots pumps Dry compressing pumps Leak detectors Valves Components and feedthroughs Vacuum measurement Gas analysis System engineering Service Pfeiffer Vacuum Technology AG · Headquarters/Germany Tel. +49-(0) 64 41-8 02-0 · Fax +49-(0) 64 41-8 02-2 02 · info@pfeiffer-vacuum.de · www.pfeiffer-vacuum.net...
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