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Fast UT3P25 Owner's Manual

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UT3P25 / 30 / 30BL / 40 / 45 / H40 / H45
UTILITY SPRAYER
OWNER'S MANUAL

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Summary of Contents for Fast UT3P25

  • Page 1 UT3P25 / 30 / 30BL / 40 / 45 / H40 / H45 UTILITY SPRAYER OWNER’S MANUAL...
  • Page 2 820037 25' / 30' / 40' / 45' Utility Sprayer 2023-11-15...

  • Page 3: Table Of Contents

    Table of Contents Section Page Table of Contents ..............................iii Warranty Registra琀椀on ............................x Warranty Inspec琀椀on Report ............................x Inspec琀椀ons ................................xii Pre-Delivery ................................xii Delivery .................................. xiii A昀琀er-Sale ................................xiv Owner Register ..............................xv Foreword to the Owner ............................xvi INTRODUCTION ..............................
  • Page 4 Use a Safety Chain ............................... 29 Tow Loads Safely ..............................29 Avoid Overhead Power Lines ..........................30 Prepare for Transport ............................30 Transport Safely ..............................31 Replace Safety Signs ..............................31 General ................................32 Lights and Re昀氀ectors ............................33 Sign-O昀昀 Form ................................34 SPECIFICATIONS ..............................
  • Page 5 Detach Machine the Machine Safely ........................51 Detach the Machine from the Tractor ........................51 TRANSPORTING ..............................54 Following Safe Transport Procedures ........................54 Cau琀椀on for All Machines ............................54 Transpor琀椀ng the Machine ............................55 Notes and Checks ..............................55 Using Warning Lights ............................
  • Page 6 Automa琀椀c Controller Calibra琀椀on (if equipped) ....................... 73 Ground Speed Calcula琀椀on ............................73 Travel Timetable ..............................74 Nozzle Calibra琀椀on ..............................75 Boom Spray Nozzles ............................75 Boomless Spray Nozzles ............................75 SPRAY WAND ............................... 76 FOAM MARKER ..............................79 Compressor Check ..............................79 Mixing Foam ................................
  • Page 7 SERVICE ................................90 Prac琀椀ce Safe Maintenance ............................90 Work in a Clean Area ............................... 90 Service Machines Safely ............................90 Support the Machine Properly ..........................91 Avoid High-Pressure Fluids ............................91 Preven琀椀ng Hydraulic System Contamina琀椀on ......................91 Replace Hydraulic Hoses ............................92 Tightening Hardware ..............................
  • Page 8 Table of Contents Utility Sprayer 25' / 30' / 40' / 45' Page 8...
  • Page 9 This warranty shall expire one (1) year after the date of delivery of the new machinery. If these conditions are fulfilled, Fast Ag Solutions shall at its own cost and at its own option either repair or replace any defective parts provided that the buyer shall be responsible for all expenses incurred as a result of repairs, labor, parts, transportation or any other work, unless Fast Ag Solutions has authorized such expenses in advance.

  • Page 10: Warranty Registra琀椀On

    The above equipment and Operator’s Manual have been received by me, and I have been thoroughly instructed as to care, adjustments, safe operation, and applicable warranty policy. Date_____________________ Owner’s Signature________________________________________________________ White - FAST Yellow - Dealer Pink – Customer Warranty Registration...
  • Page 11 FAST UT3P25 / 30 / 30BL / 40 / 45 / H40 / H45 Series Sprayer SPRAYER SERIAL NUMBER _______________________________ DATE PURCHASED ______________/_____/__________ TANK SIZE (CIRCLE ONE) 250 Gal. 300 Gal. BOOM WIDTH (CIRCLE ONE) 25' / 30' / 40' / 45'...

  • Page 12: Pre-Delivery

    Inspections Pre-Delivery After the machine has been completely assembled, inspect it to be sure it is in good running order before delivering it to the customer. Ensure each item is found satisfactory or proper adjustment to the item(s) is made. The following checklist is a reminder of points to inspect.

  • Page 13: Delivery

    Delivery The following checklist is a reminder of information which should be conveyed directly to the customer at the time the machine is delivered. Check off each item as it is fully relayed to the customer. o Tell the customer to use proper tools. o Explain to the customer that the life expectancy of this or any other machine depends on regular lubrication as directed in Operator's Manual.
  • Page 14 After-Sale The following is a suggested list of items to be checked at a dealer-customer mutually agreeable time during the first operating season. o Check with the customer as to performance of machine. Make certain proper operating adjustments are understood. o If possible, operate the machine to see that it is functioning properly.

  • Page 15: Owner Register

    Owner Register Model Number P.I.N. Number Name Address County State Date Purchased Name Address County State Date Purchased Name Address County State Date Purchased Name Address County State Date Purchased Owner Register Utility Sprayer 25' / 30' / 40' / 45' Page 15...

  • Page 16: Foreword To The Owner

    Foreword to the Owner READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This Manual and safety signs on your machine may also be available in other languages. THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it.
  • Page 17 TIRE MANUFACTURER'S warranty applicable to your machine may not apply outside U.S. If you are not the original owner of this machine, it is in your interest to contact your local Fast Ag Solutions dealer to inform them of this unit's serial number. This will help Fast Ag Solutions notify you of any issues or product improvements.

  • Page 18: Introduction

    Substitute parts will void the warranty and may not meet standards for safe and satisfactory operation. Warranty is provided as part of Fast Ag Solutions’ support program for customers who operate and maintain their equipment as described in this Manual. The warranty is explained on the warranty certificate you should have received from your dealer.

  • Page 19: Major Components

    MAJOR COMPONENTS MAJOR COMPONENTS 1. 3-Point Hitch 2. Tank 3. Tank Agitation Valve 4. Hose Reel 5. Spray Wand 6. Manual Holder 7. Breakaway Wing Clutch 8. Taillights 9. Nozzle 10. Flip Wing Section 11. Main Wing Section 12. Stainless Steel Boom 13.
  • Page 20 MAJOR COMPONENTS 15. Nozzle 16. Solution Lines 17. Taillights 18. Stand / Forklift Tine-ways 19. Section Control Valves 20. Motorized Control Valve 21. Relief Valve (PTO Pump models only) 22. PTO Pump (PTO Pump models only) 23. Hydraulic Motor Driven Chemical Pump (hydraulic models only) 24.
  • Page 21 MAJOR COMPONENTS 25. Pressure Gauge 26. Cord / PTO Storage 27. Valve Control Box (installed in tractor cab) MAJOR COMPONENTS Utility Sprayer 25' / 30' / 40' / 45' Page 21...

  • Page 22: Safety

    Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your Fast Ag Solutions dealer. There can be additional safety information contained on This is a Safety Alert Symbol. When you see...

  • Page 23: General Safety

    SAFETY General Safety Protect Against Noise Prepare for Emergencies Prolonged exposure to loud noise can cause impairment or loss of hearing. Be prepared if a fire starts. Wear a suitable hearing protective device Keep a first aid kit and fire extinguisher such as earmuffs or earplugs to protect handy.

  • Page 24: Support Raised Equipment

    If there is a failure in the Replace worn or damaged hose assemblies hydraulic system, unsupported or raised immediately with Fast Ag Solutions approved equipment could suddenly lower, causing replacement parts. serious personal injury or death.

  • Page 25: Inspect Li昀琀 Circuit Hoses

    Worn or damaged hose assemblies can fail during use and should be replaced immediately. See your Fast Ag Solutions dealer for replacement hoses. Do not attempt to mount a tire unless you have the proper equipment and experience Store Attachments Safely to perform the job.

  • Page 26: Dispose Of Waste Properly

    SAFETY Handle Agricultural Chemicals Safely the tire assembly. Use a safety cage if available. Check wheels for low pressure, cuts, bubbles, damaged rims, or missing lug bolts and nuts. Replace as necessary. Dispose of Waste Properly Improperly disposing of waste can threaten Chemicals used in agricultural applications the environment and ecosystem.

  • Page 27: Handle Chemical Products Safely

    Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous Always have the tractor stop on level ground chemicals used with FAST equipment when raising or lowering wings. Operate the include such items as lubricants, coolants, machine from tractor seat only. If chemicals paints, and adhesives.

  • Page 28: Use Safety Lights And Devices

    SAFETY Use Safety Lights and Devices Observe Maximum Transport Speed Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, self-propelled machines on public roads. Frequently check for traffic from the rear, especially in turns, CAUTION: Be sure all bystanders are and use turn signal lights.

  • Page 29: Ec Compliance No琀椀昀椀Ca琀椀On

    Consider the total weight of the equipment and its load.

  • Page 30: Avoid Overhead Power Lines

    Ensure that the lights and reflective markings WARNING: Keep away from overhead or emblems are clean and visible. Contact power lines. Serious injury or death your Fast Ag Solutions dealer for lights and may result. lighting harnesses. Proceed cautiously under overhead power Always follow local and national regulations lines and around utility poles.

  • Page 31: Transport Safely

    SAFETY Replace Safety Signs Transport Safely Replace missing or damaged safety signs. CAUTION: When transporting, always Use this Operator’s Manual for correct safety travel at a reasonable and safe speed sign placement. which permits adequate control of steering and stopping. Decals and decal location may vary by model.

  • Page 32: General

    SAFETY General SAFETY Utility Sprayer 25' / 30' / 40' / 45' Page 32...

  • Page 33: Lights And Re昀氀Ectors

    SAFETY Lights and Reflectors In addition to the safety features shown here, other components, systems, safety signs on the machine, safety messages, and instructions in the Operator’s Manual contribute to the safe operation of this machine when combined with the care and concern of a capable Operator. The construction of this implement may not meet all local or national requirements for transport on a public roadway.

  • Page 34: Sign-O昀昀 Form

    Fast Ag Solutions follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the FAST Utility Sprayer must read and clearly understand ALL Safety, Operating, and Maintenance information presented in this Manual.

  • Page 35: Specifications

    Use the machine with a tractor providing drawbar power in the following ranges: Tractor Power Hitch Category Quick Hitch Model Minimum, kW (HP) Compatibility Compatibility UT3P25 UT3P30 UT3P30BL 37.3 (50) Cat. II & III UT3P40 UT3PH40 UT3PH45 Hydraulic System Requirements A tractor hydraulic system with ISO hydraulic couplers is required.

  • Page 36: Sprayer Maximum Speeds

    SPECIFICATIONS Sprayer Maximum Speeds Models Transport Application 40 KPH (25 MPH) 16 KPH (10 MPH) Machine Dimensions & Specifications Model UT3P25 UT3P30 UT3P30BL UT3P40 UT3PH40 UT3PH45 Transport 1.58 m 1.83 m 1.46 m 1.83 m 3.05 m 3.05 m Height (5.2 ft.)

  • Page 37: Sprayer System Op琀椀Ons

    SPECIFICATIONS Sprayer System Options Feature UT3P25 UT3P30 UT3P30BL UT3P40 UT3PH40 UT3PH45 Fenceline Manual / Manual / Electric Nozzles Electric Foam Optional Optional Marker Tank Fill 2” Quick Fill 6500C 6-Roller PTO ACE FMC-75-HYD-204 ACE 150-HYD-206 with Product Pump Max. Flow...

  • Page 38: Hydraulic Flow

    HYDRAULIC FLOW 5. Move hydraulic lever HYDRAULIC FLOW “Lower/Retract” position start pump. Regulating Hydraulic Flow to the 6. Adjust tractor flow control until the Pump toolbar shut-off (deadhead) pressure within pump’s operating Locate your tractor model and follow the parameters. Note: If the flow limiter appropriate setup instructions.

  • Page 39: Open Center System (Open)

    HYDRAULIC FLOW Open Center System (Open) Select a motor size closest to tractor’s hydraulic system capacity. Regulate oil flow with the motor NEEDLE VALVE. (Do not use restrictor orifice or flow limiter.) Figure 5: Closing the Needle Valve Setup Instructions: 1.

  • Page 40: Tractor Scv Func琀椀Ons

    HYDRAULIC FLOW Tractor SCV Functions 1. Supplies hydraulic oil flow to operate implement folding functions. NOTE: The illustrations in this Manual are for explanatory purposes only. Your control system may differ in appearance and function. Figure 9: SCV II Pulled Backward When the tractor’s SCV II is in pulled backward, following...
  • Page 41 HYDRAULIC FLOW HYDRAULIC FLOW Utility Sprayer 25' / 30' / 40' / 45' Page 41...

  • Page 42: Preparing The Machine

    Upon arrival, the Utility Sprayer will require drain. initial assembly. This will typically be 3. Disconnect the fitting from the tank. completed by a Fast Ag Solutions dealer. 4. Allow all fluid to drain. Drain and Rinse Tank 5. Reinstall the hose fitting.

  • Page 43: Connect The Pto Pump

    PREPARING THE MACHINE Connect the PTO Pump When the Utility Sprayer is operated with a PTO Pump, the hoses will need to be connected. 1. The hoses are zip-tied to the center boom for shipping. Clip the zip ties to release the hoses.

  • Page 44: Set The (Op琀椀Onal) Hydraulic Motor Driven Chemical Pump

    PREPARING THE MACHINE 6. Attach the hose to the section valves. a. Loosen the clamp. b. Slide the hose onto the Unpack the Spray Wand section valve fitting. Use one hand to support the fitting as The spray wand is zip-tied to the spray wand shown.

  • Page 45: Install 3-Point Hitch Bushings And Spacers

    PREPARING THE MACHINE Install 3-Point Hitch Bushings and Spacers Follow the diagram below for installing bushings or spacers as needed. PREPARING THE MACHINE Utility Sprayer 25' / 30' / 40' / 45' Page 45...

  • Page 46: Pre-Opera琀椀On Checklist

    PREPARING THE MACHINE Pre-Operation Checklist Check the condition and routing of all fluid hoses and lines. Be Efficient and safe operation of the machine sure that all lines are routed in requires that each Operator reads and large arcs. Replace any that are understands operating procedures and all damaged.

  • Page 47: Attaching And Detaching

    ATTACHING and DETACHING ATTACHING and DETACHING Attach the Machine Safely CAUTION: Prevent personal injury caused by unexpected movement of the machine. Engage the tractor’s parking brake and/or place transmission in PARK, shut off the engine, and remove the ignition key before working around the hitch.
  • Page 48 ATTACHING and DETACHING 6. Engage the safety latches on the 3- 8. Connect the light harness. Point Hitch. a. Open the light harness port 7. Connect the section valve controller on the tractor. harness. b. Align the harness to the a.

  • Page 49: Make Proper Hose Connec琀椀Ons

    ATTACHING and DETACHING Make Proper Hose Connections 9. If the machine is equipped with hydraulic controls: WARNING: Prevent serious injury or death. Relieve hydraulic system pressure before connecting disconnecting hydraulic hoses. IMPORTANT: All hydraulic couplers must be clear of debris, dust, and sand.
  • Page 50 ATTACHING and DETACHING 10. If the machine is equipped with a PTO Pump system: a. Align the PTO Pump with the PTO shaft on the tractor. b. Push the connector onto the shaft until it locks. c. Brace the torque arm against a solid member (NOT a moving part) of the tractor’s frame in the direction of PTO...

  • Page 51: Detach Machine The Machine Safely

    ATTACHING and DETACHING Detach Machine the Machine Detach the Machine from the Safely Tractor 1. Move the machine to a level area. 2. Lower the machine to the ground. 3. Close the tank valve by turning it 90° from the hose line. CAUTION: Prevent personal injury caused by unexpected movement of the machine.
  • Page 52 ATTACHING and DETACHING 9. If the machine is equipped with 6. Secure the controller cord in the cab. hydraulic controls: 7. Hang the controller connection cord on the provided cord holder on the WARNING: Prevent serious injury or machine. death. Relieve hydraulic system...
  • Page 53 ATTACHING and DETACHING 10. If the machine is equipped with a 11. Slowly lower the lifting arms to PTO Pump system: unhook the machine. 12. Lower the lifting arms until the links IMPORTANT: Store the PTO Pump with are below and clear from the hitch the connection facing out or down to pins.

  • Page 54: Transporting

    EMPTY to prevent Sprayer damage. Check local governmental regulations. Various safety devices are available from your Fast Ag Solutions dealer. Keep safety items in good condition. Replace missing or damaged items. WARNING: Prevent serious injury or Upward force on hitch may cause instability death.

  • Page 55: Transpor琀椀Ng The Machine

    Check local governmental regulations. Various safety lights and devices are available from Fast Ag Solutions dealer. Keep safety items in good condition. Replace missing or damaged items. During periods of limited visibility, use pilot vehicles and use extra lights on the machine.

  • Page 56: Un/Folding The Machine: Manual

    TRANSPORTING Un/Folding the Machine: Manual CAUTION: Wait for chemical ejection stop before approaching machine. CAUTION: Keep away from the pivot area(s) between wings when folding/unfolding to avoid pinching. CAUTION: Be sure all bystanders are clear of the Sprayer. CAUTION: Engage the parking brake with all controls in neutral and wait for all parts to stop before proceeding.
  • Page 57 TRANSPORTING 4. Rotate the wing 180° to full extension 8. Hold the flip wing with both hands and into its field position. rotate it 180°. a. The gas shock will pull the wing into position. b. The wing will rest on the stop bolt.

  • Page 58: Fold The Boom: Manual

    TRANSPORTING Fold the Boom: Manual Folding of the right wing (boom section) occurs first. 1. Hold the flip wing with both hands. 2. Fold it 180°. a. Hold the with both hands until it is fully folded. b. The flip wing sits over the main wing.
  • Page 59 TRANSPORTING 8. Repeat the process for the other side. 5. Hold the top of the folded flip wing with both hands and walk the main wing all the way to the Sprayer’s frame. 6. Insert the lock pin in the wing pivot through the top and bottom holes.

  • Page 60: Un/Folding The Machine: Hydraulic

    TRANSPORTING Un/Folding Machine: Hydraulic CAUTION: Wait for chemical ejection stop before approaching machine. CAUTION: Keep away from the pivot area(s) between wings when folding/unfolding to avoid pinching. CAUTION: Be sure all bystanders are clear of the Sprayer. CAUTION: Engage the parking brake with all controls in neutral and wait for all parts to stop before proceeding.

  • Page 61: Fold The Boom: Hydraulic

    TRANSPORTING 4. Ensure all wings have unfolded fully and are straight before use. NOTE: If the swing wings do not unfold, verify that the latch has unlatched. Fold the Boom: Hydraulic The wing sections fold by pressing the control button (switch) in the tractor cab. The 2.

  • Page 62: Field Operation

    FIELD OPERATION FIELD OPERATION Figure 12: Machine in Field Position While the machine is in its field position, inspect the following items. 1. Wing sections Figure 13: Breakaway clutch a. Check for bent or damaged components. b. Repair replace Before use: damaged components before use.

  • Page 63: Adjust Ground Speed

    FIELD OPERATION 14. Open the tank valve and adjust the agitation valve position Table 1: Recommended travel speeds determined when the application rate was calibrated. 15. Proceed into the field at a constant Cereal Crops 6 – 10 9.7 – 16 speed.

  • Page 64: Filling The Tanks

    FILLING THE TANKS FILLING THE TANKS to prevent dirt from getting into the tank. NOTE: The tank must be level for accurate volume readings. 1. Transport the machine to the fill area or use a fill truck in the field. 2.
  • Page 65 FILLING THE TANKS 7. Follow the chemical manufacturer’s 11. Lift the water hose above the tank directions for adding chemical to the before turning off the water supply to tank. prevent drawing chemicals into the 8. Insert a water hose into the tank. Be hose line.

  • Page 66: Filling The Fresh Water Rinse Tank

    FILLING THE TANKS Filling the Fresh Water Rinse Use the Rinse Tank Tank 1. Turn the lever on the spigot to open 2. Close the spigot when finished. Drain the rinse tank completely after using the machine and before storing it. Filling the Foam Tank FOAM MARKER.

  • Page 67: Controls

    CONTROLS CONTROLS Optional Agitation Pump Valve Bar Agitation Pump The Agitation Pump valve may be located The Utility Sprayer is equipped with an with the pressure gauge at the front of the Agitation Pump that circulates liquid in the main tank. main tank.

  • Page 68: Sec琀椀On Valves

    CONTROLS Section Valves The height of the pressure gauge and agitation valve may be adjusted. The section valves operate the solution flow 1. Loosen the bolt on the mounting bar. to the boom sections. Switches on the valve 2. Slide the insert to the desired height. control box turn the boom sections on or off.

  • Page 69: Sec琀椀On Valve Controller

    CONTROLS Section Valve Controller A representative Valve Controller is shown here. The Valve Controller equipped on your machine may differ. 1. Master Switch: Controls power to the Boom Switches. Always use this switch to shut off the entire boom. 2. Boom Switches: Three on/off...

  • Page 70: Boom Height Adjustment

    BOOM HEIGHT ADJUSTMENT BOOM HEIGHT ADJUSTMENT 1. Close the main tank valve. 2. Disconnect the sprayer from the Adjust the Height of the Boom tractor. 3. Remove the locking pin; then remove The height of the sprayer’s booms is the hitch pins. adjustable between 18 to 60 inches (46 to 4.

  • Page 71: Boom Height Adjustment For Manual Models Only

    BOOM HEIGHT ADJUSTMENT Leveling the Booms Boom Height Adjustment for Manual Models Only most accurate flow rates performance, the booms should be level. 1. The sprayer must be on a level surface. Be sure the main frame is level before adjusting the booms. 2.

  • Page 72: Breakaway Clutch Tension

    BOOM HEIGHT ADJUSTMENT Breakaway Clutch Tension Measure from the bottom of the plate to the bottom washer. The standard measurement is 3-5/8” (9.2 cm). To adjust breakaway clutch tension: 1. Loosen the jam nut. 2. Adjust the nut below the spring. a.

  • Page 73: Sprayer Calibration

    SPRAYER CALIBRATION SPRAYER CALIBRATION If your sprayer is equipped with a PTO-driven pump, run the engine RPM to achieve 540 PTO RPM. A sprayer can only apply the proper amount of chemicals when each component in the system is functioning properly. Chemical action in the field is dependent upon the Automatic Controller Calibration accurate application of minute amounts of...

  • Page 74: Travel Timetable

    SPRAYER CALIBRATION Travel Timetable However, do not decrease the throttle below its 2/3 setting. SPRAYER CALIBRATION Utility Sprayer 25' / 30' / 40' / 45' Page 74...

  • Page 75: Nozzle Calibra琀椀On

    SPRAYER CALIBRATION Nozzle Calibration Boom Spray Nozzles The spray nozzles on your sprayer are XRC11002. Refer to the calibration chart below. Using tractor speed, nozzle size, and desired gallons per acre (GPA), find the pressure (PSI) necessary to achieve your GPA. NOTE: Lower pressure settings will result in less spray drift.

  • Page 76: Spray Wand

    SPRAY WAND SPRAY WAND A spray wand is provided for use in small areas such as fence lines. CAUTION: Engage the parking brake with all controls in neutral and wait for all parts to stop before proceeding. CAUTION: Keep away from lock area and hose reel to avoid pinch points.
  • Page 77 SPRAY WAND 5. Remove the wand from its holder by 7. Open the wand valve by turning its handle in-line with its hose. pulling up on the wand handle until the wand clears the holder. 8. Point the wand at the spray target and squeeze the trigger on the wand to spray.
  • Page 78 SPRAY WAND 11. Close the wand’s valve when finished 13. Wind up the hose by turning the reel handle counterclockwise. by turning its handles 90° from its hose. 14. Lock the hose reel pin by pulling the pin out slightly and turning it until the ring falls into its detent position.

  • Page 79: Foam Marker

    FOAM MARKER FOAM MARKER Mixing Foam Foam mixing takes some experience. CAUTION: Do not attempt to operate Different water sources may require different this machine without covers in place. amounts of chemical concentrate to obtain the desired foam density. Water hardness, CAUTION: Never leave the machine running unattended.

  • Page 80: Filling The Foam Tank

    FOAM MARKER Filling the Foam Tank 3. To ensure proper mixing of foam concentrate and water, you may find 1. BE SURE THE POWER UNIT IS it necessary to partially fill the foam TURNED OFF. Remove the cap from tank, add the foam concentrate, then the top of the foam tank.

  • Page 81: Lubrication & Maintenance

    LUBRICATION & MAINTENANCE LUBRICATION & MAINTENANCE CAUTION: Disconnect wiring harness from the tractor before servicing electrical system components Understand all service procedures before welding on machine. doing work. CAUTION: Securely support Perform all service at the interval indicated in machine elements that must be raised this Manual.

  • Page 82: Grease

    LUBRICATION & MAINTENANCE Alternative and Synthetic Lubricants Properly dispose of all old containers and any residual lubricant they may contain. Conditions in certain geographical areas may require lubricant recommendations different from those printed in this Manual. Grease Synthetic lubricants may be used if they meet the performance requirements as shown in Use an SAE multi-purpose high-temperature this Manual.

  • Page 83: Pump Maintenance And Service

    LUBRICATION & MAINTENANCE Pump Maintenance and Service Filter The filter location varies by operating system. There may be more than one filter. Follow the procedure below for each filter. 3. Turn the filter body to remove it. IMPORTANT: Loosen and tighten the filter bodies by hand.
  • Page 84 LUBRICATION & MAINTENANCE 9. Reinstall the drain plug(s). 7. Place the screens back into their filter body or bodies. NOTE: Remove drain plugs and drain screens before storage to avoid freezing. 8. Install the screens and bodies to the filter heads and tighten them by hand. Do not over-tighten and crack the filter head.

  • Page 85: Boom Maintenance And Service

    LUBRICATION & MAINTENANCE Boom Maintenance and Service Boom Clamps Nozzles Clean nozzles weekly, before changing chemicals and before calibrating. Single Spray Nozzle 1. Remove nozzle housing and remove nozzle tip. 2. Clean nozzle tip with clean water. 3. Reinstall nozzle tip. 4.

  • Page 86: Gas Shock Replacement

    LUBRICATION & MAINTENANCE Gas Shock Replacement The gas shocks between the wing sections are designed to limit movement of the wing section when folded or unfolded. When folding or unfolding a flip wing section, you should feel the gas shock pull or snap the section into place.

  • Page 87: Tank Maintenance And Service

    LUBRICATION & MAINTENANCE Tank Maintenance and Service 6. Once draining is complete, close the tank valve, reconnect the hose to the CAUTION: Know your working outlet end of the tank valve. location and how to seek medical 7. Tighten the clamp. attention in an emergency.

  • Page 88: Foam Row Marker Maintenance

    LUBRICATION & MAINTENANCE Foam Row Marker Maintenance allowed freeze, several components may be damaged. All electrical components generate heat. To avoid serious burns, never touch internal components immediately after use. The air compressor in this unit may be thermally protected automatically restart when...

  • Page 89: Cleaning

    LUBRICATION & MAINTENANCE Cleaning To Remove Esters of 2, 4-D and MCPA Formations Daily Perform this cleaning cycle when changing At the end of the working day, clean the chemicals or annually: system using this procedure: 1. Complete the daily cleaning.

  • Page 90: Service

    SERVICE SERVICE Work in a Clean Area Practice Safe Maintenance Before starting a job: • Clean the work area and the machine. Make sure have • necessary tools to do your job. Understand all service procedures before Have the right parts on-hand. •...

  • Page 91: Support The Machine Properly

    Replace worn or damaged hose assemblies A. Piston immediately with Fast Ag Solutions approved B. Rod Guide or Gland replacement parts. SERVICE Utility Sprayer 25' / 30' / 40' / 45'...

  • Page 92: Replace Hydraulic Hoses

    To replace the pressure line: immediately. 1. Relieve pressure to the booms. See your Fast Ag Solutions dealer for 2. Disconnect the pressure line (2) from replacement hoses. the gauge. CAUTION: If an incorrectly rated hose 3. Disconnect the pressure line from the section valves.

  • Page 93: Taillight Replacement

    SERVICE Taillight Replacement Disconnect the taillight wiring harness (1). To replace the bulb: 1. Twist socket (2) to remove light. 2. Replace bulb. 3. Insert socket into light assembly and twist to lock. 4. Connect taillight wiring harness (1). To replace the light assembly: 1.

  • Page 94: Spray Wand Service

    SERVICE Spray Wand Service a. Loosen the clamp from the fitting by the hose reel handle. Hose Replacement b. Slide the hose off its fitting. c. Remove the clamp. Replace the hose if it is cut, worn, or d. Loosen the support clamp damaged.

  • Page 95: Hose-Tank Connec琀椀On Replacement

    SERVICE Hose-Tank Connection Replacement Replace the hose connection to the tank: 1. Close the tank valve, agitation pump valve and spray wand valve. 2. Disconnect the hose: a. Loosen the clamp holding the hose to the fitting. b. Slide the hose off the fitting. c.

  • Page 96: Preparing For Storage

    PREPARING FOR STORAGE PREPARING FOR STORAGE 10. Avoid leaving the Sprayer in direct sunlight (ultraviolet radiation) for extended periods of time. CAUTION: Store the unit in an area 11. Unhook Sprayer from tractor. away from human activity. Do not permit children to play on or around the stored Sprayer.

  • Page 97: Removing From Storage

    PREPARING FOR STORAGE Removing from Storage 4. Run the machine until anti-freezing solution reaches the foamheads. 1. Clear area bystanders, 5. Check the air- and liquid-lines for especially small children, and remove holes and replace as required. Be foreign objects from the machine and sure to flush, then drain, all liquid working area.

  • Page 98: Troubleshooting

    Boom set too high. Lower boom. High spray drift Too windy. Wait for wind to calm. Boom is bouncing Traveling too fast. Slow down. Clutch too loose. Tighten clutch bolts. Main wing wobbles Gas shock malfunctioning. Replace gas shock.

  • Page 99: Foam Maker

    TROUBLESHOOTING Foam Maker If you do not get foam: 1. Be sure the air line and liquid lines do not have a hole in them or are not pinched, remove air and liquid tubing at each foamhead, and check for flow. 2.

  • Page 100: Tightening Hardware

    TIGHTENING HARDWARE TIGHTENING HARDWARE Check the tightness of ALL BOLTS, U-BOLTS, and CAP SCREWS after the first 10-15 hours of operation and again at end of the first week (50 hours) of operation. Tighten all bolts to torques specified unless otherwise noted. Check tightness of hardware periodically. Figure 20: Common metric bolt grade markings Metric Bolt and Screw Torque Values Screw...

  • Page 101: Uni昀椀Ed Inch Bolt And Screw Torque Values

    TIGHTENING HARDWARE Figure 21: Common imperial bolt grade markings Unified Inch Bolt and Screw Torque Values SAE Grade 1 SAE Grade 2 SAE Grade 5, 5.1 or 5.2 SAE Grade 8 or 8.2 Screw Size Lubricated Lubricated Lubricated Lubricated lb.- lb.- lb.- N-m lb.-in.

  • Page 102: Face Seal Fi琀�Ngs Assembly & Installa琀椀On - All Pressure Applica琀椀Ons

    TIGHTENING HARDWARE Face Seal Fittings Assembly & Installation - All Pressure Applications Face Seal O-Ring to Stud End Installation 1. Inspect the fitting surfaces. They must be free of dirt and defects. 2. Inspect the O-ring. It must be free of damage and defects. 3.

  • Page 103: Sae Face Seal And O-Ring Stud End Fi琀�Ng Torque Chart

    TIGHTENING HARDWARE SAE Face Seal and O-Ring Stud End Fitting Torque Chart SAE Face Seal and O-Ring Stud End Fitting Torque Chart - Standard Pressure-Below 27.6 MPA (4,000 PSI) Nominal Tube OD O-Ring Face Seal/ Bulkhead Jam O-Ring Straight, Adjustable, and External Hose ID Tube Swivel Nut Nut Torque...
  • Page 104 Fast Ag Solutions 4130 Commerce Boulevard Windom, MN 56101 1-800-772-9279 Toll Free 1-507-427-3861 Voice 1-507-427-3030 Fax https://fastagsolutions.com/ 820037 Utility Sprayer UT3P25 / 30 / 30BL / 40 / 45 / H40 / H45 Page 104...

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