Page 1 OPERATION AND MAINTENANCE MANUAL BW500 / BW750 March 2018 Trailer Sprayer Original FAST Global Solutions, Inc. FAST™ BW500 / BW750 Trailer Sprayer Made in U.S.A...
Page 2 FAST Global Solutions, Inc. FAST™ BW500 / BW750 Trailer Sprayer Made in U.S.A...
Page 3: Table Of Contents
PREPARING MACHINE ...................... 30 Use Tractor Operator's Manual ................... 30 Pre-Operation Checklist ...................... 30 Checking and Lubricating Machine..................31 Checking Tire Pressure ....................... 31 Sprayer Setup And Assembly ..................... 31 FAST Global Solutions, Inc. FAST™ BW500 / BW750 Trailer Sprayer Made in U.S.A...
Page 4 If Equipped With Manual Control Rinse System: .............. 56 If Equipped With Electric Control Rinse System: .............. 57 Filling With Sprayer Pump ....................57 If Equipped With Manual Control Rinse System: .............. 57 FAST Global Solutions, Inc. FAST™ BW500 / BW750 Trailer Sprayer Made in U.S.A...
Page 5 Boom Tower Slides (HC Boom Only) ................84 200 Hour Lubrication Interval .................... 84 GENERAL MAINTENANCE ....................85 Tire Pressure ........................85 Filters ..........................85 Sprayer Tips ........................86 Storing and Winterizing ...................... 86 FAST Global Solutions, Inc. FAST™ BW500 / BW750 Trailer Sprayer Made in U.S.A...
Page 6 RAVEN CONSOLE CALIBRATION ................103 OPTIONAL ACCESSORIES ....................104 Fence Line Kit(s) ......................104 Manual Fence Row Nozzle Operation: ................104 Electric Fence Row Nozzle Operation: ................104 FAST Global Solutions, Inc. FAST™ BW500 / BW750 Trailer Sprayer Made in U.S.A...
Page 7: Limited Warranty
This warranty shall expire one (1) year after the date of delivery of the new machinery. If these conditions are fulfilled, FAST AG Solutions shall at its own cost and at its own option either repair or replace any defective parts provided that the buyer shall be responsible for all expenses incurred as a result of repairs, labor, parts, transportation or any other work, unless FAST AG Solutions has authorized such expenses in advance.
Page 8 WARRANTY REGISTRATION FORM FAST BW500 / BW750 TRAILER SPRAYER Warranty Registration Form & Inspection Report Warranty Registration This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery.
Page 9 WARRANTY REGISTRATION FORM FAST BW500 / BW750 TRAILER SPRAYER SPRAYER APPLICATOR SERIAL NUMBER __________________________________ DATE PURCHASED ______________/_____/__________ TANK SIZE _____________________ BOOM LENGTH___________________________________ PUMP MANUFACTURER: (CIRCLE ONE) ACE 150 Belt Driven ACE FMC150 Warranty Registration Page 3...
Page 10 WARRANTY REGISTRATION FORM Warranty Registration Page 4...
Page 11: Foreward
FOREWARD FOREWARD READ THIS MANUAL carefully to learn how to operate and service your machine cor- rectly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages. THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it.
Page 12 If you are not the original owner of this machine, it is in your interest to contact your local FAST dealer to inform them of this unit's serial number. This will help FAST notify you of any issues or product improvements.
Page 13: Pre-Delivery
FOREWARD Pre-Delivery After machine has been completely assembled, inspect to be sure it is in good running order before delivering to customer. The following checklist is a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made.
Page 14: Delivery
FOREWARD Delivery At the time machine is delivered, following checklist is a reminder of information which should be conveyed directly to the customer. Check off each item as it is fully explained to customer. □ Tell customer to use proper tools. □...
Page 15: After-Sale
FOREWARD After-Sale The following is a suggested list of items to be checked at a dealer-customer mutually agreeable time during the first operating season. □ Check with customer as to performance of machine. Make certain proper operating adjustments are understood. □...
Page 16: Owner Register
FOREWARD Owner Register Name Model Number Post Office P.I.N. Number County State Date Purchased Owner Register Page 10...
Page 17: Safety
Follow recommended precautions and repair parts include the current safety safe operating practices. signs. Replacement safety signs are avail- able from your FAST dealer. There can be additional safety information Understand Signal Words contained on parts and components sourced from suppliers that is not repro- duced in this operator's manual.
Page 18: Prepare For Emergencies
SAFETY Prepare for Emergencies Protect Against Noise Be prepared if a fire starts. Prolonged exposure to loud noise can cause impairment or loss of hearing. Keep a first aid kit and fire extinguisher handy. Wear a suitable hearing protective device such as earmuffs or earplugs to protect Keep emergency numbers for poison con- against objectionable or uncomfortable...
Page 19: Support Raised Equipment
If there is a failure in hydraulic Replace worn or damaged hose assem- system, unsupported raised equipment blies immediately with FAST approved could suddenly lower, causing serious per- replacement parts. sonal injury or death. Escaping fluid under pressure can pene- If support is not available, completely trate the skin causing serious injury.
Page 20: Inspect Lift Circuit Hoses
Worn or damaged hose assemblies can fail during use and should be replaced immediately. See your FAST dealer for replacement hoses. CAUTION: Explosive separation of a tire and rim parts can cause serious injury or death.
Page 21: Dispose Of Waste Properly
SAFETY Always maintain the correct tire pressure. Handle Agricultural Chemicals Safely Do not inflate the tires above the recom- mended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion.
Page 22: Handle Chemical Products Safely
Direct exposure to hazardous chemicals cals. can cause serious injury. Potentially haz- After handling chemicals, always bathe or ardous chemicals used with FAST equip- shower and change clothes. Wash cloth- ment include such items as lubricants, ing before wearing again.
Page 23: Operate Safely
SAFETY Operate Safely Use Safety Lights and Devices Before operating, make sure air has been Prevent collisions between other road bled from wing-fold hydraulic system. users, slow moving tractors with attach- Be sure area around machine is clear ments or towed equipment, and self-pro- before raising or lowering machine frame pelled machines on public roads.
Page 24: Observe Maximum Transport Speed
For transport, the weight of the EMPTY sprayer must not be more than 1.5 times the weight of the tractor. Minimum towing tractor weight for the BW500 / BW750 Trailer Sprayer is 3,000 lbs (1361 kg). Never tow this implement with a motor vehicle.
Page 25: Use A Signal Person
Designate one individual as THE signal too fast can cause loss of control. Con- person. Always have signal person stand sider the total weight of the equipment and in clear view. Be sure signal person stays its load.
Page 26: Avoid Overhead Power Lines
Ensure that the lights and reflective marking/emblems are clean and visible. Contact your FAST dealer for lights and lighting harnesses. Always follow local and national regula- tions for equipment size, lighting and marking before driving on public road- ways.
Page 27: Transport Safely
SAFETY Transport Safely Park Safely IMPORTANT: When transporting, always travel at a reasonable and safe speed which permits adequate control of steering and stopping. Reduce speed considerably when traveling over rough ground. Be cer- tain everyone is clear of machine. Refer to OBSERVE MAXIMUM TRANS- PORT SPEED (in this section).
Page 28: Replace Safety Signs
SAFETY Replace Safety Signs Replace missing or damaged safety signs. Use this operator’s manual for correct safety sign placement. There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this operator's manual. Replace Safety Signs Page 22...
Page 29: Safety Sign Locations
SAFETY Safety Sign Locations Safety signs and locations on machine are shown in the following illustrations. Famil- iarize yourself with safety signs, type of warning and area, or particular function related to that area, that requires your SAFETY AWARENESS. Safety Sign Locations Page 23...
Page 30 SAFETY Safety Sign Locations Page 24...
Page 31 SAFETY Decal A Decal C Decal B Decal D Safety Sign Locations Page 25...
Page 32 SAFETY Decal E Decal H Decal I Decal F Decal G Decal J Safety Sign Locations Page 26...
Page 33 SAFETY Decal K Decal L Safety Sign Locations Page 27...
Page 34: Reflective Decal Locations
SAFETY Reflective Decal Locations 1 - Yellow Reflector (Qty. 2) (Part No. 907220) Not Shown, One On Each Side Of Hitch 2 - Yellow Reflector (Qty. 2) Left Side Shown (Part No. 907220) 3 - SMV Emblem (Part No. 907224) 4 - Red Reflector (Qty.2) Left Side Shown (Part No.
Page 35: Safety Features
D - Jack E - Safety Chain BW500 / BW750 Trailer Sprayer: In addition to the safety features shown here, other components, systems, safety signs on the machine, safety messages and instructions in the operator’s manual contribute to the safe operation of this machine when combined with the care and concern of a capable operator.
Page 36: Preparing Machine
PREPARING MACHINE PREPARING MACHINE Use Tractor Operator's Manual Always refer to tractor operator's manual for specific detailed information regarding operation of equip- ment. Pre-Operation Checklist Efficient and safe operation of the machine requires that each operator reads and under- stands operating procedures and all related safety precautions outlined in this section. A pre-operational checklist is provided for the operator.
Page 37: Checking And Lubricating Machine
PREPARING MACHINE Checking and Lubricating Machine Check tire pressure and inflate as necessary. (See CHECKING TIRE PRESSURE in this section.) Perform required lubrication. (See Lubrication section.) Inspect for loose, damaged or missing parts. Repair or replace parts before entering field. Make sure hydraulic hoses and harnesses do not interfere with moving parts.
Page 38: Implement Driveline
The FAST Sprayer is designed to be used with a tractor having a 540 RPM PTO 6.Slide the wheel and hub assembly in or unless your sprayer has a 1000 RPM cen- out to the desired distance.
Page 39: Hitching Sprayer To Tractor
1. Align the tractor drawbar with the NOTE: Safety chains are available for sprayer clevis hitch. your sprayer by ordering from FAST 2. Shut down and lockout the power Global Solutions source. Refer to “Power Source Shutdown 7.Store the jack during operation.
Page 40 PREPARING MACHINE 1 - Pin and Clip 2 - Jack In Stored Position Important: Always secure the jack in the storage position before beginning any 1 - Pin and Clip operation or transport of the sprayer. Dam- 2 - Jack In Hitch/Unhitch Position age to the jack can result if jack is not c.Position the jack onto the storage mount stored during operation or transport.
Page 41: Attaching And Detaching
ATTACHING AND DETACHING ATTACHING AND DETACHING Attach Machine Safely knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. CAUTION: Hydraulic hoses can fail due to physical damage, kinks, age and exposure. Check hoses regularly.
Page 42 ATTACHING AND DETACHING Hose Legend Flow Type SCV Usage Identifier Color Pressure Gray BW500EF & EFT Main Lift (single acting, powered up, gravity down) BW750/60 (double acting, controls all folding functions) Return Orange BW500EF & EFT Main Lift (single acting, powered up, gravity down) BW750/60 (double acting, controls all folding functions) Pressure...
Page 43: Attach Safety Chain To Tractor
A - 7-Pin Connector Warning Light tractor drawbar support. Provide only Plug enough slack in chain to permit turn- ing. See your FAST dealer for a chain Attach warning light plug (A) to tractor out- with a strength rating equal to or let socket.
Page 44: Detach Machine From Tractor
ATTACHING AND DETACHING Detach Machine from Tractor CAUTION: Prevent serious injury or death. Relieve hydraulic system pressure before disconnecting hydraulic hoses. 3.Disconnect hydraulic hoses and place in storage position. A - Pin 1.Secure jack (2) as shown using pin A - Safety Chain (1).
Page 45: Transporting
Check local governmental regulations. Various safety devices are available from your FAST dealer. Keep safety items in good condition. Replace miss- ing or damaged items. Upward force on hitch may cause instabil- ity when transporting.
Page 46: Using Warning Lights
Check local governmental regulations. Various safety lights and devices are available from FAST dealer. Keep safety items in good condition. Replace miss- ing or damaged items. CAUTION: Keep riders off. Riders...
Page 47 TRANSPORTING AVOID sudden turns which may reduce operator control of the tractor or cause sprayer to tip. Sprayers tend to be top heavy when tank is filled and wheels are set at 62 inches. If boom fold cylinders are removed, chain booms together to prevent injury or death caused by accidental falling of booms on you or others.
Page 48: Hydraulic Drive Pump (Optional)
HYDRAULIC DRIVE PUMP (OPTIONAL) HYDRAULIC DRIVE PUMP (OPTIONAL) Hydraulic Hose Hook Up: adaptor from your tractor dealer or your Fast dealer. Be sure to ONLY connect to tractors with a WARNING 12 Volt Positive electrical system. Hydraulic oil under pressure can spray Electric Sprayer Controls into eyes and cause physical injury.
Page 49: Raven Rate Controller (Optional)
HYDRAULIC DRIVE PUMP (OPTIONAL) does not turn OFF with the control box 6. Complete the final assembly and make switch. DO NOT connect directly to a the final connections. Test system to make power source that does not disconnect sure it is working properly. when the tractor is shut OFF.
Page 50: Eft Boom Electrical Connections
HYDRAULIC DRIVE PUMP (OPTIONAL) for proper connection to the tractor. The constant supply of oil to the cylinder valve pair of hoses for the fold IN or OUT will control bank located at the back of the have one color and the boom UP or sprayer.
Page 51: Sprayer Accessories
HYDRAULIC DRIVE PUMP (OPTIONAL) IMPORTANT: The storage slots for the 1.Park sprayer on a firm, level surface. hydraulic hoses should ONLY be used Block both sprayer wheels to prevent any when sprayer is disconnected from the unexpected movement when the sprayer tractor and being stored.
Page 52: Sprayer Accessories
In-Cab Electric 50 Gallon Rinse System For ease of connecting accessories to your tractor, see your tractor or Fast dealer for an accessory connecting pigtail har- A in-cab electric rinse system is a option ness that connects directly to your tractor for your sprayer.
Page 53: Operation
New Operator Or Owner Read chemical or fertilizer manufac- The FAST sprayer is designed to meter turers warnings, instructions and proce- out and distribute liquid chemical or fertil- dures before starting and follow them izer and place it where required.
Page 54: Break-In
Pre-Operation Checklist junction with a good maintenance program, your sprayer will provide many Efficient and safe operation of the Fast years of trouble-free service. sprayer requires that each operator reads and understands operating procedures...
Page 55: Measuring Travel Speed
HYDRAULIC DRIVE PUMP (OPTIONAL) Measuring Travel Speed Calculate speed when flow rate, applica- tion rate and nozzle spacing are known: Measure a test course in the area to be sprayed or in an area with similar surface S = 5940 x GPM / GPA x W conditions.
Page 56: Adjust Ground Speed
Always operate at a comfortable speed. performance. Applying the correct amount Do not operate so fast that tool bar or tank and effectively covering the target are key bounce while going through field. factors in proper application. Too often,...
Page 57: Hydraulic System
1. BW500 EF & EFT main lift (single acting, powered up, gravity down). BW750/60 (double acting, controls all folding function). 2. BW500 EF & EFT, folds booms in or out. 3. For optional hydraulic drive centrifugal Standard Control Box pump.
Page 58: Optional Automatic Rate Controller
HYDRAULIC DRIVE PUMP (OPTIONAL) • MASTER ON/OFF switch which controls power to the valves for each boom section. When power is supplied to the valves, the valves open, allowing liquid to flow to the boom sections. NOTE: The toggle switches for the individual boom sections must be ON to energize the valves.
Page 59 HYDRAULIC DRIVE PUMP (OPTIONAL) • Valve A is for rinse tank fill Agitation System • Valve B is for product tank rinse Your sprayer is equipped with an adjustable agitation system. The throttling • Valve C is for product tank fill valve to adjust the system can be located •...
Page 60 HYDRAULIC DRIVE PUMP (OPTIONAL) Standard Primary Filter are available through your FAST dealer. Your sprayer is equipped with a primary WARNING filtration system. This filter could be in the Wear protective clothing (such as form of a “Y” strainer (standard) or a self goggles, rubber or chemical resistant cleaning filter (optional).
Page 61: Self Cleaning Filter (Optional)
HYDRAULIC DRIVE PUMP (OPTIONAL) Never eat, smoke, drink or put hands to mouth before washing. A self cleaning filter is an optional accessory. This filter has a throttling valve Contact your chemical supplier, county located in the front left hand side of the extension agent or other qualified sprayer.
Page 62: Filling The Product Tank
“Product configuration Tank” (handle pointed toward rear of sprayer). • 2” Fast Fill via transfer pump - Optional (Group A) • 2” Fast Fill via transfer pump or sprayer pump - Optional (Group C)
Page 63: If Equipped With Electric Control Rinse System
Fill as follows: marked as “Valve F” and let run until the 1. Connect the fill hose to the 2” connec- product tank is full, turn off the “Fast Fill” tor. valve. There is a breather on the product tank lid to allow air to escape during the 2.
Page 64: With Manual Control Rinse System
6. Stop the product pump. 7. Close the “Fast Fill” valve. With Manual Control Rinse System: • Turn the manual three way ball valve identified as “Valve E” (located under the platform on left side of sprayer) to the “Product Tank”...
Page 65: Priming The Sprayer Equipped With A Raven Rate Controller
HYDRAULIC DRIVE PUMP (OPTIONAL) Priming The Sprayer Equipped With A 2. Fill the sprayer tank half full of water. RAVEN Rate Controller DO NOT add chemicals. If your sprayer is equipped with a RAVEN rate controller, you must do the following IMPORTANT: Water must be in pump to allow the spray boom to function while before pump is started.
Page 66: Teejet Electric Control System
HYDRAULIC DRIVE PUMP (OPTIONAL) TeeJet Electric Control System NOTE: Measuring the output from each tip helps assure balanced spraying from the tips. It will also help you identify worn tips 1. Make sure sprayer is clean. which may need replacement. 10.
Page 67: Tank Tie Down Straps
HYDRAULIC DRIVE PUMP (OPTIONAL) Tank Tie Down Straps IMPORTANT NOTE: Sprayer tanks will change shape and “Settle In” to the tank saddle when fully loaded. Retighten the tank tie down straps on all the tanks when the tanks are filled the first time each year. Check all the tie down straps for proper tightness.
Page 68: Valve Setting Instructions
VALVE SETTING INSTRUCTIONS VALVE SETTING INSTRUCTIONS Valve Settings For Accessory Kits Refer To The Operator’s Manual For Detailed Instructions Tank Tie Down Straps Page 62...
Page 69: Tank Systems
TANK SYSTEMS TANK SYSTEMS Chemical Inductor (Optional) OPEN the valve at the bottom of the chemical inductor tank. The chemical will The 5 gallon Chemical Inductor is an be transferred from the chemical inductor optional accessory and is mounted on the tank to the product tank.
Page 70 TANK SYSTEMS NOTE: • If the hand rinse gun is supplied with water from the product pump, the water will come from the product tank and will be contaminated with diluted chemical. • If the hand rinse gun is supplied with water from the optional 12 volt electric pump, the water will come from the rinse tank.
Page 71: Hand Rinse Gun For Chemical Inductor (Optional)
TANK SYSTEMS sequence to insure proper mixing. electric pump 11. Be certain to clean and dispose of empty chemical containers properly. Standard System Follow the instructions on the container. • The standard system supplies water from NOTE: DO NOT use the chemical inductor the sprayer tank via the product pump and system for powder type chemicals.
Page 72: Optional Electric System
TANK SYSTEMS Optional Electric System • The optional electric system has a 12 volt pump located under the 50 gallon rinse water tank. • There is an electric ON/OFF switch located at the top of the control center. • The water is supplied from the 50 gallon rinse water tank.
Page 73: Hand Rinse Tank
(1) on front frame. Fill becomes discolored, it can be replaced by rinse tank with clean fresh water whenever ordering from FAST AG Solutions. rinse water has been used. Do not allow tank to run low on fresh water. Use water from rinse tank to clean, rinse or wash anything that has become contaminated.
Page 74: Rinse Tank Flush System (Optional)
Fill the tank using a garden hose or Optional similar means. 2. Replace the lid when complete. Filling With Transfer Pump Your sprayer is equipped with a 2” male fast fill connector and a ON/OFF valve Rinse Tank Flush System (Optional) Page 68...
Page 75 “Valve F” and let run until rinse tank is “OFF” position (Point handle down). full. Turn off “Fast Fill” valve. There is a 4. Open the “Fast Fill” valve marked as breather hose on the rinse tank to allow air “Valve F.”...
Page 76: Electric Control System
Filling With Transfer Pump Your sprayer is equipped with a 2” male fast fill connector and a ON/OFF valve (identified as “Valve F”) located on the left side of the sprayer, directly behind the step.
Page 77 4. Slowly open the “Fast Fill” valve marked as “Valve F” and let run until rinse tank is 4. Open the “Fast Fill” valve marked as full. Turn off “Fast Fill” valve. There is a “Valve F.” breather hose on the rinse tank to allow air to escape.
Page 78: Cleaning The Sprayer
TANK SYSTEMS system. Chemicals remaining in the sprayer can react with a second chemical introduced to the system and offset its effectiveness. Manual Control Rinse System Short Term Shutdown Rinsing the Product Pump, Controls and Boom Lines Leaving the Product Tank Undisturbed: 1.
Page 79: Long Term Shutdown
NOTE: It is important to “Triple” rinse the system to insure proper cleaning. The use of a Neutralizer is recommended for cleaning when changing chemicals. Products are available from your FAST dealer. 1. Add the recommended amount of Neutralizer to the clean water rinse tank.
Page 80: Electric Control Rinse System
TANK SYSTEMS located at the front left corner of the operator platform - If so desired. Agitation Valve (1) Self Cleaning Filter Valve (2) 3. Locate the electric rinse control switch 1 - Valve B on the control box on the tractor. Move the switch to “Rinse Water”...
Page 81: Long Term Shutdown
Neutralizer is recommended for introduced to the system and offset its cleaning when changing chemicals. Parts effectiveness. are available from your FAST dealer. Following are instructions for cleaning 1. Add the recommended amount of your sprayer if it is not equipped with a Neutralizer to the clean water rinse tank.
Page 82: Hydraulic Boom Operation
HYDRAULIC BOOM OPERATION HYDRAULIC BOOM OPERATION Three types of hydraulically operated 5. Lower the entire boom to the desired booms are available. They are EF Booms, height. EFT Booms and HC Booms. IMPORTANT: DO NOT lower boom to the full down position. There must be a minimum of 1-1/2”...
Page 83: Hc Boom
HYDRAULIC BOOM OPERATION a. The tractor control for the single hose control will tilt the left wing. b. The tractor control for the dual hose control will tilt the right wing. Transport Lock In Storage Position On Boom Stabilizer Arm HC Boom Wing Tilt Switch (1) The HC Boom uses five separate...
Page 84: Service And Maintenance
HYDRAULIC BOOM OPERATION Lower machine to the ground, place all controls in neutral, stop engine, set park brake, remove ignition key, and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. Follow good shop practices. • Keep service area clean and dry. Control Box •...
Page 85: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE LUBRICATION AND MAINTENANCE Lubricating and Maintaining Machine Safely CAUTION: To help prevent serious injury or death to you or others caused by unexpected movement, be sure to service machine on a level surface. If machine is connected to tractor, engage parking brake and place transmis- sion in PARK, shut off engine and remove key.
Page 86: Lubricant Storage
LUBRICATION AND MAINTENANCE Lubricant Storage Equipment can operate at top efficiency only when clean lubricants are used. Use clean containers to handle all lubri- cants. Whenever possible, store lubricants and containers in an area protected from dust, moisture, and other contamination. Store containers on their side to avoid water and dirt accumulation.
Page 87: Lubrication Points
LUBRICATION POINTS LUBRICATION POINTS Daily Lubrication Interval PTO Shaft Your sprayer may be equipped with one of several pumps. To help assure proper lubrication, refer to the pump owner’s There are a total of 8 grease fittings on the manual for detailed lubrication information PTO assembly.
Page 88 LUBRICATION POINTS EF & EFT Boom Center Boom Mounting Arm Pivot Points Lubricate ALL the pivot points on each mounting arm and the center pivot using a good quality grease. The center pivot is located directly behind the slow moving vehicle (SMV) emblem.
Page 89 LUBRICATION POINTS HC Boom Lubricate ALL the pivot points on each side of the boom assembly using a good quality grease. Clean off grease fittings before attaching grease gun. Wipe up any excess grease when finished. 1 - Grease Fitting Secondary Boom Wing Pivot Point (Three at Top) 1 - Grease Fittings...
Page 90: Boom Tower Slides (Hc Boom Only)
LUBRICATION POINTS Boom Tower Slides (HC Boom Only) Weekly lubricate the boom tower slides with liquid graphite. If operating in extremely dusty conditions, shorten the lubrication interval as required. 1 - Boom Tower Slides 200 Hour Lubrication Interval Wheel Bearings Every 200 hours (or yearly), repack the wheel bearings using a good quality wheel bearing grease.
Page 91: General Maintenance
GENERAL MAINTENANCE GENERAL MAINTENANCE Repair or replace damaged or broken parts immediately. 2. Close the emergency shut off valve under the product tank. Check all safety and operating decals. If any decals are illegible or missing, replace 3. Make sure the agitation valve and self any decals immediately.
Page 92: Sprayer Tips
GENERAL MAINTENANCE Sprayer Tips NOTE: The pressure gauge hose is supplied from the rear of the sprayer and is a “dead end” circuit. The following Refer to the information “Spray Tip Wear” procedure is recommended for cleaning. for tip cleaning. Storing and Winterizing a.
Page 93: Chemical Inductor
GENERAL MAINTENANCE necessary. a. With the sprayer pump turned off, carefully remove the pressure line from 3. Add RV type antifreeze to the tank. Do the bottom of the pressure gauge. not use windshield washer fluid because it can clog the foamer. b.
Page 94 GENERAL MAINTENANCE pads, locate the large locknuts (located by each pad) on the tank side of the slide tower. Tighten the locknuts to increase the pressure on the poly slide pads. Tighten all the pads equally. Boom Breakaways The tension of the boom breakaways should be checked and adjusted as needed.
Page 95: Ef & Eft Boom Only
GENERAL MAINTENANCE EF & EFT Boom Only Boom Level If the entire boom is not level side to side adjust the threaded rod and spring assembly at the rear of the center boom. Tighten the locknuts after adjustment is complete. Boom Wing Level Adjustment Nuts (1) Boom Wing Fold Out Adjustment If the secondary boom wings do not unfold...
Page 96: Boom Breakaways
GENERAL MAINTENANCE Boom Breakaways The tension of the boom breakaways should be checked and adjusted as needed. If the tension on the breakaways is too great, the boom may be damaged if it strikes a stationary object. Adjust the tension as needed by turning the turnbuckles located on the front side of the boom wings (when boom is completely unfolded).
Page 97: Service
SERVICE SERVICE Practice Safe Maintenance Work in Clean Area Before starting a job: • Clean work area and machine. • Make sure you have all necessary tools to do your job. • Have the right parts on hand. • Read all instructions thoroughly; do not attempt shortcuts.
Page 98: Support Machine Properly
If left in a raised position, hydraulically supported devices Replace worn or damaged hose assem- can settle or leak down. blies immediately with FAST approved replacement parts. Do not support the machine on cinder blocks, hollow tiles, or props that may Escaping fluid under pressure can pene- crumble under continuous load.
Page 99: Replace Hydraulic Hoses
Check tightness of hardware periodically. wear or damage. Worn or damaged hose assemblies can fail during use and should be replaced immediately. See your FAST Dealer for replacement hoses. CAUTION: If incorrectly rated hose is used, machine damage, injury or death could occur.
Page 100: Metric Bolt And Screw Torque Values
SERVICE Metric Bolt and Screw Torque Values Bolt Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9 Lubricated Lubricated Lubricated Lubricated Scre Size lb.- lb.- lb.- lb.- lb.- N˙m N˙m N˙m lb.-in. N˙m N˙m lb.-in. N˙m N˙m lb.-in. N˙m 11.3 100 16.5 146 15.5...
Page 101: Unified Inch Bolt And Screw Torque Values
SERVICE Unified Inch Bolt and Screw Torque Values Bolt SAE Grade 1 SAE Grade 2 SAE Grade 5, 5.1 or 5.2 SAE Grade 8 or 8.2 Lubricated Lubricated Lubricated Lubricated Screw Size lb.- lb.- lb.- lb.- lb.- N˙m lb.-in. N˙m N˙m N˙m N˙m lb.-in.
Page 102: Face Seal Fittings Assembly And Installation-All Pressure Applications
SERVICE Face Seal Fittings Assembly and Installation—All Pressure Applications Face Seal O-Ring to Stud End Installation 1. Inspect the fitting surfaces. They must be free of dirt and/or defects. 2. Inspect the O-ring. It must be free of damage and/or defects. 3.
Page 103: Preparing For Storage
SERVICE Preparing for Storage 14. Select an area that is dry, level and free of debris. CAUTION: Store unit in an area 15. Place planks under jack for added sup- away from human activity. Do not port if required. permit children to play on or 16.
Page 104: Service Record
SERVICE RECORD SERVICE RECORD See Lubrication and Maintenance for details of service. Copy this page to continue record. Action Code: CL Clean L Lubricate Item Hours Service d By 8 hours Or Daily L Flip Wing Hinges L Inner Wing Hinges CL Strainer Screen L Tool Bar Parallel Annually...
Page 105: Troubleshooting
TROUBLESHOOTING TROUBLESHOOTING Following are troubleshooting guides to help you solve common operating problems. If you have difficulty resolving operating problems, call your dealer for assistance PROBLEM POSSIBLE CAUSE SOLUTION No pressure in spray system Air leak in suction line Tighten clamps, check hoses for cracks or breaks Dirty or clogged filter...
Page 106 Check and replace fuse Poor wire connection or bad wire Clean and check connection Check for break in wire Speed reading to slow or to fast Wrong calibration number Verify calibration number SP-1 or SP-2 setting Verify setting - See RAVEN owners...
Page 107 TROUBLESHOOTING No rate in rate window Flow meter not working Check connections and wires Check for foreign material in rotor Check transducer RAVEN owners manual for instructions Rate will not change or adjust Regulating valve not working Check connections and wiring Check for foreign material in valve RAVEN owners...
Page 108: Hydraulic Fitting Torque
Mechanical Specifications Mechanical Specifications Dimensions BW500/45 BW750/60 Length 17’ Width Field Transport 9' 1'' 8' 1'' Transport Height 8' 4'' 8' 4'' Tank Capacity 500 Gal. 750 Gal. Tires 12.4-24 6 ply 25 psi 11.2-38 4 ply 18 psi 13.6-38 12 ply...
Page 109: Raven Console Calibration
RAVEN CONSOLE CALIBRATION RAVEN CONSOLE CALIBRATION Hydraulic Fitting Torque Page 103...
Page 110: Optional Accessories
OPTIONAL ACCESSORIES OPTIONAL ACCESSORIES Fence Line Kit(s) Electric Fence Row Nozzle Operation: The fence line kit(s) are an optional accessory. There are three different styles 1. Before operating sprayer, with the boom of fence row kits available: unfolded, adjust the spray body to the desired position (located at end of spray •...
Page 111 NOTES Part # 963 March 22, 2018...
Page 112 FAST GLOBAL SOLUTIONS 4130 Commerce Boulevard Windom, MN 56101 1-800-772-9279 Toll Free 1-507-427-3861 Voice 1-507-427-3030 Fax Part # 820041 March 22, 2018...

This manual is also suitable for:

Bw750

Fast BW500 Operation And Maintenance Manual

Foreward

Safety

Preparing Machine

Attaching and Detaching

Transporting

Hydraulic Drive Pump (Optional)

Valve Setting Instructions

Tank Systems

Hydraulic Boom Operation

Lubrication and Maintenance

Lubrication Points

General Maintenance

Service

Service Record

Troubleshooting

Raven Console Calibration

Optional Accessories

Quick Links

Need help?

Questions and answers

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Summary of Contents for Fast BW500

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Table of Contents