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9
SERVICE SCHEDULE
9.1
Additional information
Any further work that results from the required work or from the recommended work must be ordered separately and can be invoiced
separately.
Different service intervals may apply in your country, depending on the local operating conditions.
9.2
Required work
Read out the fault memory using the KTM diagnostics tool.
Check and charging the battery.
Check the front brake linings. (
Check the rear brake linings. (
Check the brake discs. (
Check the brake lines for damage and leakage.
Check the rear brake fluid level. (
Check the free travel of the foot brake lever. (
Check the frame.
(
p. 61)
Check the swingarm.
(
Check the swingarm bearing for play.
Check the heim joint for play.
Check the shock absorber linkage.
Check the tire condition. (
Check the tire air pressure. (
Check the wheel bearing for play.
Check the wheel hubs.
Check the rim run-out.
Check the spoke tension. (
Check the chain, rear sprocket, engine sprocket, and chain guide. (
Check the chain tension. (
Grease all moving parts (e.g., hand lever, chain, ...) and check for smooth operation.
Check/correct the fluid level of the hydraulic clutch. (
Check the brake fluid level of the front brake. (
Check the free travel of the hand brake lever. (
Check the steering head bearing play. (
Check the valve clearance.
Check the clutch.
Change the cover seal and shaft seal rings of the water pump.
Change the engine oil and oil filter, clean the oil screen.
Check all hoses (e.g. fuel, coolant, bleeder, drainage, etc.) and sleeves for cracking, leaks, and incorrect
routing.
Check the antifreeze and coolant level. (
Check the cables for damage and routing without sharp bends.
Check that the throttle cables are undamaged, routed without sharp bends, and set correctly.
Clean the air filter and air filter box.
Change the glass fiber yarn filling of the main silencer.
Service the fork.
Service the shock absorber.
Check the screws and nuts for tightness.
Change the fuel screen.
p. 67)
p. 71)
p. 65)
p. 70)
p. 69)
p. 61)
p. 77)
p. 77)
p. 77)
p. 58)
p. 66)
p. 65)
p. 44)
p. 82)
(
p. 51)
(
p. 90)
Every 10 operating hours/after every race
p. 59)
p. 63)
(
p. 92)
(
p. 53)
Every 40 operating hours
Every 30 operating hours
Every 20 operating hours
Once after 1 operating hour
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