Sure Flame S2200D Operation And Maintenance Manual

Sure Flame S2200D Operation And Maintenance Manual

Construction heater 2,250,000 btu/h

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Operation and Maintenance Manual
Model No. S2200D
CONSTRUCTION HEATER
2,250,000 Btu/h
WARNING
Read and follow all installation, and operating
instructions before first use of this product.
Retain these instructions for future
reference.
Sure Flame Products
A Divison of Haul-All Equipment
4115 - 18 Avenue North
Lethbridge, Alberta T1H 5G1
www.sureflame.ca
P/N 974-9246
Rev: 4.22 September 22, 2010
GENERAL HAZARD WARNING
Failure to comply with the precautions and
instructions provided with this heater, can
result in death, serious bodily injury and
property loss or damage from hazards of
fire, explosion, burn, asphyxiation, carbon
monoxide poisoning, and/or electrical
shock.
Only persons who can understand and
follow the instructions should use or service
this heater.
If you need assistance or heater
information such as an instruction
manual, labels, etc. Contact the
manufacturer.
WARNING
Fire, burn, inhalation, and explosion
hazard. Keep solid combustibles, such as
building materials, paper or cardboard, a
safe distance away from the heater as
recommended by the instructions. Never
use the heater in spaces which do or may
contain volatile or airborne combustibles,
or products such as gasoline, solvents, paint
thinner, dust particles or unknown
chemicals.
WARNING
Not for home or recreational vehicle use.
S/N:311

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Summary of Contents for Sure Flame S2200D

  • Page 1 S/N:311 Operation and Maintenance Manual Model No. S2200D CONSTRUCTION HEATER 2,250,000 Btu/h WARNING Read and follow all installation, and operating instructions before first use of this product. Retain these instructions for future reference. Sure Flame Products A Divison of Haul-All Equipment...
  • Page 2 FOR YOUR SAFETY DO NOT USE THIS HEATER IN A SPACE WHERE GASOLINE OR OTHER LIQUIDS HAVING FLAMMABLE VAPOURS ARE STORED OR USED. Sure Flame Products P/N 974-9246 Rev 4.22 September 2010...
  • Page 3: Table Of Contents

    Trouble Shooting ........12 Installation for Propane Supply Tank ..7 Wiring Diagrams ........20 Installation for Natural Gas ..... 7 Replacement Parts ........ 26 Common Installation and Operational Problems ..........8 Sure Flame Products P/N 974-9246 Rev 4.22. September 2010...
  • Page 4: Specifications

    Maintenance and Opertation Manual Specifications Model No. Electrical Rating S2200D Construction Heater Varies - Rating determined as stated on the Certification Specification Label and the Electric Motor on the heater Gas Fired Construction Heaters, CSA 2.14-2000 Supply Pressure to Regulator Fuel Propane &...
  • Page 5: Heater Installation

    Maintenance and Opertation Manual Heater Installation The Sure Flame Model S2200 is a direct fired 5. Connect the heater to an adequate electric gas heater intended to be used primarily for the power supply as specified on the Heater temporary heating of buildings under construc- Specification label and the Electric Motor tion, alteration, or repair.
  • Page 6: Heater Operation

    6. Heater will switch between high flame, low flame, and no flame as required to maintain the desired temperature. 7. To stop, press STOP/RESET switch and turn off gas supply. Blower will stop after about 20 seconds. Sure Flame Products P/N 974-9246 Rev 4.22 September 2010...
  • Page 7: Installation For Propane Supply Tank

    2. Ensure that the supply is equipped with a Propane Installation Code suitable UL listed gas pressure regulator to limit the gas to a pressure that does not exceed the maximum inlet pressures of the heater. Sure Flame Products P/N 974-9246 Rev 4.22. September 2010...
  • Page 8: Common Installation And Operational Problems

    Natural Gas will throw In order to maintain the highly efficient significantly more heat than the rated Btu/h. combustion of the Sure Flame Heater, the This is definitely a safety hazard. combustion chamber must remain as manufac- tured.
  • Page 9: Additional Design-Related Safety Features

    Maintenance and Opertation Manual Safety Features Servicing of Sure Flame Construction Heaters Loss Of Power normally involves one of several built-in safety features. The Model S2200 incorporates Total shutdown with manual reset required. devices to detect the following: Any one of the safety devices will create a loss of power situation.
  • Page 10: On-Site Safety Problems

    Wood framing around a heater is a request for trouble. Sure Flame Products P/N 974-9246 Rev 4.22 September 2010...
  • Page 11: Preventative Maintenance

    Maintenance and Opertation Manual Preventative Maintenance Sure Flame Construction Heaters are built to withstand the rigours of operating on construc- Burner tion sites, for mining applications, and a multitude of other locations where heaters are Flame Rod and Insulator - Clean with soap used.
  • Page 12: Trouble Shooting

    Maintenance and Opertation Manual Sure Flame Products P/N 974-9246 Rev 4.22 September 2010...
  • Page 13 Maintenance and Opertation Manual Sure Flame Products P/N 974-9246 Rev 4.22. September 2010...
  • Page 14 Maintenance and Opertation Manual Sure Flame Products P/N 974-9246 Rev 4.22 September 2010...
  • Page 15 Maintenance and Opertation Manual Sure Flame Products P/N 974-9246 Rev 4.22. September 2010...
  • Page 16 Maintenance and Opertation Manual Sure Flame Products P/N 974-9246 Rev 4.22 September 2010...
  • Page 17 Maintenance and Opertation Manual Sure Flame Products P/N 974-9246 Rev 4.22. September 2010...
  • Page 18 Maintenance and Opertation Manual Sure Flame Products P/N 974-9246 Rev 4.22 September 2010...
  • Page 19 Maintenance and Opertation Manual Sure Flame Products P/N 974-9246 Rev 4.22. September 2010...
  • Page 20: Wiring Diagrams

    Maintenance and Opertation Manual Wiring Diagrams (1 Phase) Sure Flame Products P/N 974-9246 Rev 4.22 September 2010...
  • Page 21 Air Switch Stop/Reset Button Blower Button Flame Controller Input: Programmable Controller CPU and Expansion Unit Output: Programmable Controller U.V. Sensor CPU Unit Output: Programmable Controller Flame Rod Expansion Unit Rev 4.11 Sure Flame Products P/N 974-9246 Rev 4.22. September 2010...
  • Page 22 Maintenance and Opertation Manual Wiring Diagrams (3 Phase) Sure Flame Products P/N 974-9246 Rev 4.22 September 2010...
  • Page 23 Air Switch Stop/Reset Button Blower Button Flame Controller Input: Programmable Controller CPU and Expansion Unit U.V. Sensor Output: Programmable Controller CPU Unit Flame Rod Output: Programmable Controller Expansion Unit Rev 4.22 Sure Flame Products P/N 974-9246 Rev 4.22. September 2010...
  • Page 24 Maintenance and Opertation Manual Two-Stage Thermostat Wiring Diagram (S1500-714) Sure Flame Products P/N 974-9246 Rev 4.22 September 2010...
  • Page 25 Maintenance and Opertation Manual Connection Diagram Gas Valve Connection Diagram High Stage II Temperature Limit Switches PLUG GAS VALVE PINS STAGE II PLUG 16 Ga. 16 Ga. 16 Ga. Sure Flame Products P/N 974-9246 Rev 4.22. September 2010...
  • Page 26: Replacement Parts

    Valve On/Off Label BV14-506 2.25 Million Btu/h Burner 4506 Rotation Label FN12-157 Limit Switch Box 4802 Sure Flame Decal S2200-740 Air Tube Bracket Assy. 6503 Gas Inlet Warning Label S2200-235 Valve Train Cover Bracket 7362 General W arning Label, En.
  • Page 27 Belt Tensioner 9133 Motor Sheave 19 FN12-709 Belt Guard 20 FN12-903 9134 Impeller Sheave Impeller Shaft 21 S2200-240 9136 Bearing Outlet Screen 10 9162 Blower Limit Switch 22 S2200-241 Outlet Screen Hinge Sure Flame Products P/N 974-9246 Rev 4.22. September 2010...
  • Page 28 DIN R ail End Bracket S2200-719 460 Volt Jum per 8652 Bas ic Elem ent S2200-720 230 Volt Jum per 8653 Bas ic Elem ent Grounded S2200-721 208 Volt Jum per Sure Flame Products P/N 974-9246 Rev 4.22 September 2010...
  • Page 29 Stop Pushbutton 8687 Cable Gland Membrane IX-5725 Stop Contact Block 8691 Cable Gland Metric WRS-145 Thermostat Plug Assembly 8734 Hexagonal Jam Nut WRS-150 Limit Switch Plug Assembly 9219 ½" Sealing O-Ring Sure Flame Products P/N 974-9246 Rev 4.22. September 2010...
  • Page 30 Index Part No. Description Qty. 8677 Flame Controller 5509 ½" Snap Bushing 8678 Flame Controller Base 8886 Cross Connection 9135 Air Switch S2200-205 Mounting Panel 2502 Stepdown Transformer S2200-727 Ignition Transformer Sure Flame Products P/N 974-9246 Rev 4.22 September 2010...
  • Page 31 Index Part No. Description Qty. 8685 Gas Regulator 8708 G1/8" Test Nipple Valve 8648 2 Stage Valve 2539 1.5" Ball Valve S2200-712 Changeover Valve Not shown S2200-132 Test Nipple S2200-714 Thermostat Assembly Sure Flame Products P/N 974-9246 Rev 4.22. September 2010...

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