Sure Flame S2200D Operation And Maintenance Manual
Construction heater
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Operation and Maintenance Manual
Model No. S2200D
CONSTRUCTION HEATER
2,250,000 Btu/h
WARNING
Read and follow all installation, and operating
instructions before first use of this product.
Retain these instructions for future reference.
Sure Flame Products
A Divison of Haul-All Equipment
4115 - 18 Avenue North
Lethbridge, Alberta T1H 5G1
www.sureflame.ca
P/N 974-9246
Rev: 5.00 Jan 20, 2022
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Summary of Contents for Sure Flame S2200D
- Page 1 Operation and Maintenance Manual Model No. S2200D CONSTRUCTION HEATER 2,250,000 Btu/h Sure Flame Products A Divison of Haul-All Equipment WARNING 4115 - 18 Avenue North Read and follow all installation, and operating Lethbridge, Alberta T1H 5G1 instructions before first use of this product.
- Page 2 S2200D Operation and Service Manual GENERAL HAZARD WARNING WARNING Failure to comply with the precautions and Fire, burn, inhalation, and explosion instructions provided with this heater, can hazard. Keep solid combustibles, such as result in death, serious bodily injury and...
- Page 3 S2200D Operation and Service Manual WARNING Air Quality Hazard • Do not use this heater for heating human living quarters. • Use of direct-fired heaters in the construction environment can result in exposure to levels of CO, CO2, and NO2 considered to be hazardous to health and potentially life threatening.
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Page 4: Table Of Contents
S2200D Operation and Service Manual FOR YOUR SAFETY DO NOT USE THIS HEATER IN A SPACE WHERE GASOLINE OR OTHER LIQUIDS HAVING FLAMMABLE VAPOURS ARE STORED OR USED. Table of Contents Specifications On-site Safety Problems Heater Installation Preventative Maintenance Installation for Propane Applications... -
Page 5: Specifications
S2200D Operation and Service Manual Specifications Model No. Electrical Rating S2200D Construction Heater Varies - Rating determined as stated on the Certification Specification Label and the Electric Motor on the heater Gas Fired Construction Heaters, CSA 2.14 Supply Pressure to Regulator Fuel Propane &... -
Page 6: Heater Installation
S2200D Operation and Service Manual Heater Installation The Sure Flame Model S2200 is a direct fired 5. Connect the heater to an adequate electric gas heater intended to be used primarily for the power supply as specified on the Heater... -
Page 7: Installation For Propane Applications
S2200D Operation and Service Manual Installation For Propane Applications 1. When installing the heater for use with pro- 5. Turn off the propane supply valve at the tank pane gas, ensure that the gas selector valve is when the heater is not in use. -
Page 8: Keypad And Display
Menu/ Exit Menu Button When heater is first plugged in and the power selector switched on, the screen first displays the logo “SURE FLAME,” then displays the heater model and software version currently installed, and finally the Status/ Mode/Run page. - Page 9 S2200D Operation and Service Manual Errors Occasionally errors and warnings may be displayed on the screen. If more than one error is triggered the arrow keys can be used to scroll between the errors and warnings. The top right displays the current and total number of errors with the most recent being shown first.
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Page 10: Menu
S2200D Operation and Service Manual Menu To access the menu press the MENU button and scroll using the arrow keys. Press SELECT/SAVE to select an option. Press MENU to back out of the menu. Menu Item Description Heat Mode Allows the switching between different heat modes and fan only mode. - Page 11 S2200D Operation and Service Manual Error Log To access the Error Log press the MENU button and scroll using the arrow keys to Error Log and press SELECT/SAVE. Scroll up and down using the arrow keys to view the error history from most recent to oldest.
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Page 12: Operating Instructions
S2200D Operation and Service Manual Operating Instructions Start 1. Set GAS SELECTOR VALVE to gas being used (dual-fuel models). NOTE: When using Propane Gas the Selector valve must be locked in position. Natural Gas Propane 2. Ensure the firing valve (manual valve nearest the burner) is in the “ON”... -
Page 13: Common Installation And Operational Problems
S2200D Operation and Service Manual Common Installation And Operational Problems Low Voltage Dirty Gas Supply This is one of the most common problems Dirty gas can cause strainers to plug or and is usually the result of the supply cord form a build-up in the burner orifice. -
Page 14: Preventative Maintenance
S2200D Operation and Service Manual Preventative Maintenance Burner Sure Flame Construction Heaters are built to withstand the rigours of operating on construc- tion sites, for mining applications, and a multi- Flame Rod and Insulator - Clean with soap tude of other locations where heaters are used. -
Page 15: Troubleshooting
S2200D Operation and Service Manual Trouble Shooting The troubleshooting section has been divided into five tables. Choose the appropriate table from the list below: Chart A – Fan does not start. Flame does not start, Chart B – Fan starts. Flame does not start Chart C –... - Page 16 S2200D Operation and Service Manual Green Error Symptoms Possible Problem Light Light Code Heater does not start after Fan motor failure pressing START . Siemens Fan motor contactor failure briefly displays “P21-P22- PCB hardware failure LOC3” in sequence. Broken fan belt Fan failure or foreign object in fan mechanism.
- Page 17 S2200D Operation and Service Manual B-Fan starts. Flame does not start Green Error Symptoms Possible Problem Light Light Code Siemens displays “P20- Signal to X5-01-2 disconnected P21-P22-LOC20” in se- Gas inlet pressure switch fail- quence. ure (when installed) Siemens displays “P21- No air pressure indication P22-LOC3”...
- Page 18 S2200D Operation and Service Manual C-Fan starts. Flame starts but goes out after a few seconds Green Error Symptoms Possible Problem Light Light Code Siemens displays” P21- UV Sensor failure P22-P30-P40-P42-LOC2” Flame Rod failure Improper Grounding Manifold pressure too high or too low.
- Page 19 S2200D Operation and Service Manual Green Error Symptoms Possible Problem Light Light Code Siemens displays “LOC7”. Changeover valve set to propane Combustion unstable, burner when connected to natural gas fails to stay lit, and low outlet air temperature Siemens displays “LOC7”.
- Page 20 S2200D Operation and Service Manual E- Other problems Green Error Symptoms Possible Problem Light Light Code Blower impeller spins in re- verse. Low volume air coming from outlet with yellow flame Wrong Phase (3 PH - reversed and unstable burner opera- phase) tion.
- Page 21 S2200D Operation and Service Manual Green Error Symptoms Possible Problem Light Light Code Heater works all the time Thermostat failure (doesn’t react to adjusted temperature on the thermo- stat) – stops if thermostat is disconnected when set to work with “HI/LO/OFF, HI/ OFF, &...
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Page 22: Wiring Diagrams
S2200D Operation and Service Manual Wiring Diagrams (1 Phase) Hi Temp Red 16 AWG ??? RED(+) Red 18 AWG White 18 AWG WHITE(-) Blue 18 AWG Blue 18 AWG WRS-262 IGNITION TRANSFORMER GRN -STI& STII Green 22 AWG Black ST-II... - Page 23 S2200D Operation and Service Manual Ladder Diagram (1 Phase) S2200D LADDER DIAGRAM 1Ø Rev. Desc Power Switch Transformer 208/230V to 115V Optional 460/480V to 115V Braker 575/600V to 115V 208-230 Jumper Jumper 1Ø Power In SYS 120 VAC 120VAC SYS 120 VAC...
- Page 24 S2200D Operation and Service Manual Wiring Diagrams (3 Phase) Hi Temp Red 16 AWG ??? RED(+) Red 18 AWG WHITE(-) White 18 AWG Blue 18 AWG Blue 18 AWG WRS-262 IGNITION TRANSFORMER GRN -STI& STII Green 22 AWG Black ST-II...
- Page 25 S2200D Operation and Service Manual Ladder Diagram (3 Phase) S2200D LADDER DIAGRAM 3Ø Rev. Power Switch Transformer 208/230V to 115V Optional 460/480V to 115V Braker 575/600V to 115V 208-230 460-480 Jumper 575-600 Jumper 3Ø Power In SYS 120 VAC 120VAC...
- Page 26 S2200D Operation and Service Manual Heater Parts Diagram Heater Parts List The following Labels are not shown: Ref # Part # Description Ref # Part # Description 0880 Shock Hazard Label 2849 Natural Gas/Propane Label 6032 Inlet Screen 4505 Valve On/Off Label...
- Page 27 S2200D Operation and Service Manual Blower Parts Diagram Blower Parts List Ref # Part # Description Ref # Part # Description 2408 Impeller Bushing FN12-148 Limit Switch Plate 6162 Motor 5hp 3Ph 208/230/460V 1 FN12-711 Heater Slinger 6422 Motor 5hp 1Ph 208/230V...
- Page 28 S2200D Operation and Service Manual Valve Train Parts Diagram Valve Train Parts List Ref # Part # Description 8685 Gas Regulator 8648 2 Stage Valve S2200-712 Changeover Valve 8708 G1/8” Test Port S2200-132 Test Nipple 2539 1.5” Ball Valve P/N 974-9246 Rev 5.00 Jan 18,2022...
- Page 29 S2200D Operation and Service Manual Control Box Parts Diagram Control Box Parts List Ref # Part # Description Ref # Part # Description S2200-261 Control Box Lid 8691 Cable Gland S2200-514 Control Box Weldment 10993 Keypad 6283 ½” 90° Connector...
- Page 30 S2200D Operation and Service Manual Control Box Chassis Parts Diagram See Detail A Detail A P/N 974-9246 Rev 5.00 Jan 18,2022...
- Page 31 S2200D Operation and Service Manual Control Box Chassis Parts List Ref # Part # Description 8676 Ignition Transformer S2200-257 Wire Duct Cover 10” S2200-??? Flame Controller S2200-256 Wire Duct 10” 10712 Relay 4703 Circuit Breaker 8629 Contactor 9938 Overload Relay...
- Page 32 Sure Flame Products A Divison of Haul-All Equipment 4115 - 18 Avenue North Lethbridge, Alberta T1H 5G1 www.sureflame.com...
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