Veeder-Root TLS-450PLUS Install, Setup, & Operation Manual

Veeder-Root TLS-450PLUS Install, Setup, & Operation Manual

Pressure management control console for vr polisher
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Manual No: 577014-460
Revision: A
Pressure Management Control
TLS-450PLUS Consoles for VR Polisher
Install, Setup, & Operation Manual

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Summary of Contents for Veeder-Root TLS-450PLUS

  • Page 1 • Manual No: 577014-460 Revision: A Pressure Management Control TLS-450PLUS Consoles for VR Polisher Install, Setup, & Operation Manual...
  • Page 2 If “lost” equipment is delivered at a later date and is not needed, Veeder-Root will allow a Return to Stock without a restocking fee. Veeder-Root will NOT be responsible for any compensation when a customer chooses their own carrier.
  • Page 3 LAMPS, FUSES, AND LITHIUM BATTERIES ARE NOT COVERED UNDER THIS WARRANTY. If "Warranty" is purchased as part of the Fuel Management Service, Veeder-Root will maintain the equipment for the life of the contract in accordance with the written warranty provided with the equipment. A Veeder-Root Fuel Management Services Contractor shall have free site access during Customer’s regular working hours to work on the equipment.
  • Page 4 has been certified, for a period of one (1) year from the date of installation when proof of the date of install is provided or fifteen (15) months from date of manufacture when proof of date of installation is not provided. We will repair or replace the product if the product is returned to us;...
  • Page 5: Table Of Contents

    PMC Alarm Summary .....................22 Reports - PMC Status .....................23 Viewing PMC Reports via RS-232 Connection ...............25 Connecting Laptop to TLS-450PLUS ..............25 Setting up The TLS-450PLUS Serial Port For PMC Regulator Access....27 Setting Up Communication Between Laptop and TLS-450PLUS......29 Sending Console Commands.................30 Troubleshooting PMC Setup Fail .......................35...
  • Page 6 Figure 34. PMC Status Report Example .................23 Figure 35. PMC Status Report Printout ................24 Figure 36. Connecting Laptop to TLS-450PLUS for Serial Communication ....25 Figure 37. Connect Laptop to an Available RS-232 Comm Port ........26 Figure 38. TLS-450PLUS RS-232 Connector Pin Outs ...........26...
  • Page 7 Table of Contents Tables Table 1: Related Manuals/Drawings ..................1 Table 2. PMC Alarm Summary ....................22 Table 3. Wireless Related Sensor Alarms ................22 Table 4. Selectable Comm Module Permissible Slots And Port Availability ......27 Table 5: Serial Commands for PMC Reports ...............31 Table 6: Vapor Processor Runtime Diagnostic Report Event Codes ........32 Table 7: PMC Setup Fail Diagnostic Procedure ..............35 Table 8.
  • Page 8: Site Requirements

    Control (PMC) equipment. The PMC feature is an option for the TLS console platform, and as such, many of the installation/setup/operation instructions for non-PMC specific tasks are covered in the TLS-450PLUS supplied literature. Do not us the manual when PMC is installed with ISD. Use the TLS-450PLUS ISD & Operations Manual 577013-484 (Balance) or 55714-461 (Assist).
  • Page 9: Contractor Certification Requirements

    Introduction Contractor Certification Requirements Contractor Certification Requirements Veeder-Root requires the following minimum training certifications for contractors who will install and set up the equipment discussed in this manual: TLS-450PLUS EVR for CA Installer ATG Technician VR Vapor Products Veeder-Root Contractor...
  • Page 10: Safety Precautions

    Introduction Safety Precautions Safety Precautions The following symbols may be used throughout this manual to alert you to important safety hazards. ELECTRICITY TURN POWER OFF High voltage exists in, and is supplied Live power to a device creates a to, the device. A potential shock hazard potential shock hazard.
  • Page 11: Example Site Diagrams

    Introduction Example Site Diagrams Example Site Diagrams Figure 1 shows an example site with a TLS-450PLUS controlled vapor processor. Vapor Pressure Sensor (1 per site) To USM Module Dispenser Vapor Return line Vapor Valve Vapor Pressure Sensor To USM Module...
  • Page 12: Setup Introduction

    Setup Introduction This section describes how to program the TLS-450PLUS for PMC using the front panel graphical user interface (GUI). The procedures in this manual follow standard TLS-450PLUS console setup programming methods. All PMC-related equipment must be installed at the site and connected to the TLS console prior to beginning the setups covered in this section.
  • Page 13: Device Setups

    Device Setups Touch Menu>Setup>Devices to assign addresses and other information for the PMC devices that will be monitored by the TLS-450PLUS, i.e. Atmospheric Pressure Sensor, Vapor Pressure Sensor and Vapor Valve. ATMOSPHERIC PRESSURE (ATM) SENSOR SETUP The ATM Pressure Sensor is factory installed on the USM/ATM Module (P/N 0332818-006). At least one USM/ ATM Module must be installed in the console.
  • Page 14: Vapor Pressure Sensor Setup

    Setup Device Setups Figure 4. ATM Sensor Setup Screen VAPOR PRESSURE SENSOR SETUP The Vapor Pressure Sensor (VPS) monitors the vapor pressure in the ullage space of the underground gasoline storage tanks. Only one VPS sensor needs to installed and configured for the site. 1.
  • Page 15: Vapor Valve Setup

    Setup Device Setups Figure 6. Vapor Pressure Sensor Setup Screen 2. Touch the Address drop down box and select the address of the VPS sensor. Touch the Label field and enter the label text for the sensor on the keypad then touch the green check button to accept the label. Touch the Enabled radio button to configure the sensor.
  • Page 16: Vapor Recovery Setup

    You must choose the appropriate data sheet from Appendix A for the vapor recovery system installed at your facility (e.g., Single or Multi-Hose Dispensers) and record in those sheets, all the unique information from sensors/ hose positions, prior to beginning the TLS-450PLUS set up procedure below.
  • Page 17: Vapor General Setup

    Setup Vapor Recovery Setup VAPOR GENERAL SETUP 1. Go to Menu>Setup>Vapor General>General (Figure 10) to setup Assessment Time and Vapor Pressure Sensor selection (Figure 11).   Figure 10. Accessing Vapor General: General Screen   Figure 11. Vapor General: General Setup Screen 2.
  • Page 18: Vapor Management

    Vapor Recovery Setup VAPOR MANAGEMENT Processor 1. Touch Setup>Vapor Management>Processor (see Figure 12). Figure 12. Vapor Management Setup Screen 2. Touch the Type drop-down box and select Veeder-Root Polisher (see Figure 13). Figure 13. Vapor Management Processor Setup Screen - Page 1...
  • Page 19: Figure 14. Vapor Management Processor Screen

    Setup Vapor Recovery Setup 3. Notice the Vapor Valve field self populates when there is a Vapor Valve configured (as in this example). Figure 14. Vapor Management Processor Screen - Page 2 4. Touch the check button to save your processor choice.
  • Page 20: Diagnostics

    Diagnostics PMC Device Diagnostic Screens ATMOSPHERIC SENSOR OVERVIEW 1. Touch Menu>Diagnostics>Atmospheric Sensor>Overview to display the Atmospheric Sensor overview screen (see Figure 16). Figure 15. Accessing the Atmospheric Sensor Overview Screen Figure 16. Atmospheric Sensor Overview Screen - Page 1...
  • Page 21: Vapor Pressure Sensor Overview

    Diagnostics PMC Device Diagnostic Screens 2. The four tables in this screen display status information for the selected Atmospheric Sensor. Touch the scroll down arrow to view the rest of the Atmospheric Sensor data tables (see Figure 17). Figure 17. Atmospheric Sensor Overview Screen - Page 2 3.
  • Page 22: Figure 19. Vapor Pressure Sensor Overview Screen

    Diagnostics PMC Device Diagnostic Screens Figure 19. Vapor Pressure Sensor Overview Screen - Page 1 2. The four tables in this screen display status information for the selected Vapor Pressure Sensor. Touch the scroll down arrow to view the rest of the Vapor Pressure Sensor data tables (see Figure 20). Figure 20.
  • Page 23: Vapor Valve Overview

    Diagnostics PMC Device Diagnostic Screens VAPOR VALVE OVERVIEW 1. Touch Menu>Diagnostics>Vapor Valve>Overview to display the Vapor Valve overview screen (see Figure 22). Figure 21. Accessing the Vapor Valve Overview Screen Figure 22. Vapor Valve Overview Screen - Page 1 2. The four tables in this screen display status information for the selected Vapor Valve. Touch the scroll down arrow to view the rest of the Vapor Valve data tables (see Figure 23).
  • Page 24: Pmc Status

    Diagnostics PMC Status Figure 23. Vapor Valve Overview Screen - Page 2 3. Touching Actions>Help opens the Online Help to view descriptive information about the data in the tables for this device. PMC Status Touch Menu>Diagnostics>PMC>Status (Figure 24) to open the PMC Status screen (Figure 25). Figure 24.
  • Page 25: Automatic Mode

    Diagnostics PMC Status Figure 25. PMC Status Diagnostic Screen (Scroll Down to View Additional Fields) AUTOMATIC MODE If PMC mode is in AUTOMATIC, PMC will control flow through the Vapor Polisher using its vapor control valve. The control algorithms will monitor tank pressure, vapor temperature and carbon temperature to monitor carbon canister loading.
  • Page 26: Vapor Monitor - Clear Test After Repair

    Diagnostics Vapor Monitor - Clear Test After Repair Figure 26. Manually Switching Between PMC Modes Vapor Monitor - Clear Test After Repair Since PMC monitoring tests operate on sensor data gathered over a fixed time interval (calendar days), in normal operation, following a repair, it will be necessary for an Authorized Service Contractor (ASC) to perform a CLEAR TEST AFTER REPAIR (CTAR).
  • Page 27: Figure 28. Select Test Type

    Diagnostics Vapor Monitor - Clear Test After Repair 2. In the Test Type drop-down box, scroll down to test type to clear, in this example, Vapor Processor (Figure 28). Figure 28. Select Test Type 3. Touch the Clear Test button to clear the test (Figure 29). Figure 29.
  • Page 28: Figure 31. Last Clear Field Updates

    Diagnostics Vapor Monitor - Clear Test After Repair 6. The date and time in the Last Clear field updates (see Figure 31). Figure 31. Last Clear Field Updates 7. Touch the Share drop-down arrow to print out the updated Clear After Test Repair history (GUI only) (Figure 32).
  • Page 29: Operations

    Operations Alarms The TLS console is continuously monitoring the vapor recovery system and PMC sensors for alarm conditions. PMC Alarm Summary Table 2 contains a listing of the PMC generated alarms including a brief description of each and associated front panel indicator.
  • Page 30: Reports - Pmc Status

    Operations Reports - PMC Status Reports - PMC Status 1. You can access and view the PMC Status report from the TLS console front panel by touching Menu>Reports>PMC>Status (see Figure 33 and Figure 34). Figure 33. Accessing PMC Report Figure 34. PMC Status Report Example...
  • Page 31: Figure 35. Pmc Status Report Printout

    Operations Reports - PMC Status 2. Touch the Share button and select Print to printout the PMC Status report (see Figure 35). Figure 35. PMC Status Report Printout...
  • Page 32: Viewing Pmc Reports Via Rs-232 Connection

    Viewing PMC Reports via RS-232 Connection CONNECTING LAPTOP TO TLS-450PLUS 1. Connect your laptop to one of the TLS-450PLUS RS-232 Comm port using one of the methods shown in the in Figure 36 below. Figure 36. Connecting Laptop to TLS-450PLUS for Serial Communication...
  • Page 33: Figure 37. Connect Laptop To An Available Rs-232 Comm Port

    If using a USB to DB9 Serial adapter cable (P/N 576040-170), or equivalent, you will need to follow the in- structions shipped with the adapter cable. 2. Select an available RS-232 Comm port on the TLS-450PLUS Comm cage (see Figure 37). Figure 37. Connect Laptop to an Available RS-232 Comm Port 3.
  • Page 34: Setting Up The Tls-450Plus Serial Port For Pmc Regulator Access

    (RS-485) (RS-485) SETTING UP THE TLS-450PLUS SERIAL PORT FOR PMC REGULATOR ACCESS 1. On the TLS-450PLUS touch Menu>Setup>Communication>Serial Port. Use the required PMC dedicated Comm port, e.g., select serial port 3 (Figure 39). Figure 39. Example Serial Port Setup Screen...
  • Page 35: Figure 40. Example Serial Port 3 Setup Screen

    Operations Viewing PMC Reports via RS-232 Connection c. Verify that the Usage entry is RS-232 and copy the settings, especially Baud Rate, Data Bits, Parity and Stop Bits which we will use to set up PuTTy. Figure 40. Example Serial Port 3 Setup Screen...
  • Page 36: Setting Up Communication Between Laptop And Tls-450Plus

    Windows computers. Putty is such a program it can be downloaded using the link below: https://www.chiark.greenend.org.uk/~sgtatham/putty/latest.html 2. Determine which laptop COM port you will use to connect to the TLS-450PLUS. a. Right click Start and then click Device Manager.
  • Page 37: Sending Console Commands

    Operations Viewing PMC Reports via RS-232 Connection e. After clicking the Open button, the terminal window opens in which you enter desired commands (see Figure 42). Figure 42. PuTTY Terminal Window SENDING CONSOLE COMMANDS Table 5 shows four important PMC console commands: IV8000, IV8200, IV8800, and IB6100. The <SOH> shown in the table means that you must press and hold the Ctrl key while you press the A key.
  • Page 38: Figure 43. Vapor Polisher Runtime Diagnostics Report - Serial To Pc Format

    Vapor Polisher Runtime Diagnostic Report and Table 6 explains the IV8000 report’s event codes (not available with FFS-CAS or Hirt VCS 100) IV8000 937-30.eps 4, 2008 1:01 PM TLS_350 UST VEEDER-ROOT TEST LAB 125 POWDER FOREST DR SIMSBURY, CT 06070 VAPOR POLISHER VALVE EVENT PRESSURE DATE-TIME "WC...
  • Page 39: Figure 44. Vapor Processor Status Report - Serial To Pc Format

    <Site Address> <Site Address> <Site Address> VAPOR PROCESSOR STATUS REPORT PMC VERSION: XX.XX ASSESSMENT TIME: DEC 7, 2010 11:59 PM VAPOR PROCESSOR TYPE: VEEDER-ROOT POLISHER PMC MONITORING TEST PASS/FAIL THRESHOLDS PERIOD BELOW ABOVE VAPOR PROCESSOR MASS EMISSION FAIL 1DAYS ---- 0.32 LBS/1KG...
  • Page 40: Figure 45. Vapor Valve Diagnostic Report - Serial To Pc Format

    Operations Viewing PMC Reports via RS-232 Connection Figure 45 shows an example Vapor Valve Diagnostic report. Figure 45. Vapor Valve Diagnostic Report - Serial to PC Format Figure 46 shows an example Daily Vapor Polisher Diagnostic report. Figure 46. Daily Vapor Polisher Diagnostic Report - Serial to PC Format...
  • Page 41: Figure 47. Non-Priority Alarm History Report - Serial To Pc Format

    Operations Viewing PMC Reports via RS-232 Connection Figure 47 shows an example Non-Priority Alarm History Report. I11200 9, 2010 4:20 AM <Site Name> <Site Address> <Site Address> <Site Address> NON-PRIORITY ALARM HISTORY CATEGORY DESCRIPTION ALARM TYPE STATE DATE TIME T 3 TANK DIESEL LOW TEMP WARNING CLEAR...
  • Page 42: Troubleshooting

    In Setup>Vapor General>General: Is the Vapor Pressure Sensor assigned? Exiting out of Setup will cause the TLS Console System Self-Test. If alarm does not clear, contact Veeder-Root Technical Support at (800) 323-1799. PMC Sensor Faults Table 8 contains a listing of the PMC Device generated alarms including their cause and suggested troubleshooting.
  • Page 43: Wireless Related Sensor Alarms

    30 minutes. Wireless Related Sensor Alarms The TLS RF Wireless 2 System (W2) features two-way communication utilizing a client/server architecture. When the Veeder-Root Polisher Vapor Valve uses this type of technology, the following alarm may occur: Light Displayed Message...
  • Page 44: Example Pmc Reports

    Troubleshooting Example PMC reports Example PMC reports IB6100 IB6100 IB6100 2008 1:09 2008 1:09 2008 1:09 s 2:Vapor valve s 2:Vapor valve s 2:Vapor valve VAPOR VALVE VAPOR VALVE VAPOR VALVE SERIAL NUMBER 123456 SERIAL NUMBER 123456 SERIAL NUMBER 123456 VALVE POSITION: OPEN VALVE POSITION:...

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