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Veeder-Root TLS-450PLUS Installation And Setup
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Veeder-Root TLS-450PLUS Installation And Setup

Veeder-Root TLS-450PLUS Installation And Setup

Intelligent pump control
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Manual No: 577014-361
Revision: F
Intelligent Pump Control
Installation and Setup
TLS-450
PLUS

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Summary of Contents for Veeder-Root TLS-450PLUS

  • Page 1 • Manual No: 577014-361 Revision: F Intelligent Pump Control Installation and Setup TLS-450 PLUS...
  • Page 2 If “lost” equipment is delivered at a later date and is not needed, Veeder-Root will allow a Return to Stock without a restocking fee. Veeder-Root will NOT be responsible for any compensation when a customer chooses their own carrier.

  • Page 3: Table Of Contents

    Table of Contents Introduction Contractor Certification Requirements ................1 Safety Precautions ......................1 Safety Warnings .......................2 Related Documents ......................2 Precautions Against Static Electricity ................2 Installation Installing An RS-485 Comm Module .................3 Controller Wiring Inputs ....................5 Controller Address Settings ....................6 STP - SCI Controller Switch Settings ...............6 STP - Guardian Controller Switch Settings ..............7 STP - SCIII Controller Address Settings..............7 Mag VFC Controller Switch Settings ................8...
  • Page 4 Table of Contents Figure 20. Pump Controller Diagnostics Screen ............17 Figure 21. Displaying All Controller Addresses (Active and Configured) ....18 Figure 22. Resetting Controllers ................18 Figure 23. Accessing Pump Controller Communications Diagnostics Screen ..19 Figure 24. Pump Controller Diagnostics Screen ............19 Figure 25.

  • Page 5: Contractor Certification Requirements

    Introduction This manual contains instructions for setting up the TLS-450PLUS console Intelligent Pump Control (IPC) feature that allows the ATG to control/monitor multiple FRANKLIN ELECTRIC (FE) controller/pump sets. The FE controllers supported by Intelligent Pump Control are: • STP-SCI/Guardian • MagVFC (MagECO) •...

  • Page 6: Safety Warnings

    Routing conduit for power wires into the intrinsically safe compartment can result in fire or explosion resulting in serious injury or death. Related Documents 577014-073 TLS-450PLUS Console Site Prep And Installation Manual 577014-075 TLS-450PLUS Console Troubleshooting Guide 577014-110 TLS-450PLUS Console Operator’s Manual MagVFC Controller Installation and Owner’s Manual...

  • Page 7: Installation

    1. From the Home Screen touch Menu > Software Maintenance > DB Backup to view the Database Backup Screen (see Figure 1). Touch the down arrow in the Backup Destination field to select the Backup thumb drive, then follow the on-screen instructions to backup TLS-450PLUS console data. 0 Warning(s)

  • Page 8: Figure 3. Example Rs-485 Serial Port Connection

    Figure 3. Example RS-485 Serial Port Connection 3. Prepare a satisfactory length of 3-wire cable having a RJ-45 connector on one end (connects to TLS-450PLUS and no connector on the end that connects to the FE Controller(s) ATG output terminals (see Figure 4).

  • Page 9: Controller Wiring Inputs

    31. The controllers themselves have address restrictions due to DIP switch limitations (see Table 2 on page 21). The TLS-450PLUS is the Primary (address ‘0’) and the controllers are Secondaries. The controllers must have unique addresses starting at Secondary 1. Record each controller’s address (1 to 31) prior to IPC setup.

  • Page 10: Controller Address Settings

    Controller Address Settings Controller Address Settings IPC supports up to 31 pump controllers on the serial port network. The TLS-450PLUS is the Primary Address (0) and all the controllers addresses are setup as Secondaries (1-31). Selectable addresses for FE Petro Controllers are shown in the table below: Table 1.- FE Controller Address Settings...

  • Page 11: Stp - Guardian Controller Switch Settings

    1 2 3 4 5 6 7 8 1 - 5 Address 1 Fault Shutdown - One fault shuts down all controllers, The TLS-450PLUS is the Primary Address (0) and NOTICE On = Enable, Off = Disable (VR required) all the controller’s addresses are setup as Secondaries (1-31).

  • Page 12: Mag Vfc Controller Switch Settings

    Installation Controller Address Settings MAG VFC CONTROLLER SWITCH SETTINGS SW6 Default 1 Extended Run Disable Switch Settings Off = Enable, On = Disable MAG/VFC 2 One fault shuts down all controllers On = Enable, Off = Disable (VR required) 3 IST-VST Compatibility Mode Off = Native MagVFC, On = IST 4 Alternate pumps after 30 minutes of continuous use Off = Disable (VR...

  • Page 13: Ipc Setup

    Installation IPC Setup IPC Setup After the controllers are connected to the TLS-450PLUS RS-485 serial port, apply power to the console and let it boot up and display the Home Screen (see Figure 10). Figure 10. Initial Setup Home Screen Access Workflow Wizard (WW) setup by touching Menu>Setup>Workflow Wizard>Setup Workflow:...

  • Page 14: Serial Port Setup

    Installation IPC Setup This manual assumes all devices are connected and recommends you are accessing WW setup at the console’s front panel display. Other setup interface methods vary in feature and accessibility options. The initial setup screen in the Workflow Wizard app is shown Figure 12. Note that the Workflow Wizard app steps through setup screens in the V-R recommended sequence.

  • Page 15: Pump Controller Setup

    For multiple screen pages, touch the side scroll bar up/down arrows to scroll through all of the fields. Touch the ‘X’ in the right corner of the Help screen title bar to return to the TLS-450PLUS screen you were viewing.

  • Page 16: Pump Setup

    Installation IPC Setup PUMP SETUP The pump controllers must be configured before pumps are configured. NOTICE 1. Navigate to the screen. This screen includes both pump controllers and Setup > Pumps and Lines > Pumps relays in the pump control field (see Figure 15). a.

  • Page 17: Configure A Line

    The selections in the Line Active Relay drop-down field will be standard relays. The communication signal supplied by TLS-450PLUS is not enough to engage the relay so the additional relay selected in this field provides the 110 Vac source needed to start the pump (ref. Figure 5 on page 5). If you are using a STP-SCIII, a setup data warning will be posted if a standard relay is not selected in this field.

  • Page 18: Figure 17. Line Setup Screen

    Installation IPC Setup 0 Warning(s) System Status 05/09/2017 03:51 PM 0 Alarms(s) Setup Pumps and Lines Line Print (0) Exit Dispense Mode Manifolded: Alternate-Volume Previous Manifolded: Alternate-Volume Active Switchover Manifolded: Sequential Switchover Volume Manifolded: All Pumps Next Threshold Standard Switchover Height Threshold Manifolded: Pump Sense Actions...
  • Page 19 Installation IPC Setup 4. Active Switchover This field is active if either Alternate-Volume or Alternate-Height is selected in the Dispense Mode field above. Choices are: • Yes - Enables the switchover to an alternate tank when dispensing, based on which tank has the greatest volume/height, taking into account the threshold value below •...

  • Page 20: Figure 18. Line Setup Screen

    Installation IPC Setup 0 Warning(s) System Status 05/09/2017 03:52 PM 0 Alarms(s) Setup Pumps and Lines Line Print (0) Exit In-Tank Staging Enabled Disabled Across-Tank Staging Enabled Disabled Previous Available Pumps Selected Pumps Master Next P1/T1-Primary P2/T1-Secondary Actions P3/T2-Alternate P4/T2-Alternate Line Figure 18.

  • Page 21: Diagnostics

    Diagnostics Pump Controller Communications You can view pump controller information such as fault codes, pumps and lines associated with a pump controller and pump controller status by navigating to (see Figure 19 and Diagnostics > Pump Controller > Communications Figure 20). Figure 19.

  • Page 22: Display Options

    Diagnostics Reset DISPLAY OPTIONS Addresses for active and/ or configured pump controllers display by default. You can show all pump controller addresses by touching the Actions button, then Show All Addresses in the Actions pop-up box (see Figure 21). Figure 21. Displaying All Controller Addresses (Active and Configured) Reset You can check a pump controller for proper operation by depressing the push button on its front panel for between three and ten seconds.

  • Page 23: Calibration

    2. Put the pump controller in Calibration mode using the button on the physical pump controller box. Refer to the pump controller User’s manual for more information. 3. Navigate to the screen on the TLS-450PLUS (see Figure 23 and Diagnostics> Pump Controller > Calibration Figure 24).

  • Page 24: Tanks And Pumps

    Diagnostics Tanks And Pumps 4. In the Address column of the screen, touch the checkbox(es) next to the pump controller(s) that you want to calibrate. 5. Touch the Actions button then touch Add Calibration – Pending Pumps in the Actions pop-up box to add pumps that are waiting to be turned on for calibration.

  • Page 25: Table 2. Tank Staging Examples - Two Tanks W/Two Pumps Each

    Diagnostics Tanks And Pumps Table 2. Tank Staging Examples - Two Tanks W/Two Pumps Each Pump Controller Mode (One Pump, Dispense Mode Primary/Secondary, Or Alternate) Pump That Runs At Hook Signal The ATG does not do any tank-based pump control. It will turn on the pumps that inputs are connected to and will only inhibit dispensing due to alarms.
  • Page 26 Diagnostics Tanks And Pumps Table 2. Tank Staging Examples - Two Tanks W/Two Pumps Each Pump Controller Mode (One Pump, Dispense Mode Primary/Secondary, Or Alternate) Pump That Runs At Hook Signal Stand-alone (one pump in a tank group- The lowest number tank is selected, then P1 and P3 in Figure 25 above) the lone pump.

  • Page 27: Pumps Overview Diagnostics Screen

    Diagnostics Pumps Overview Diagnostics Screen Pumps Overview Diagnostics Screen The Pumps Overview screen lets you view diagnostic and status information for pumps and pump controllers without having to get this information from the pump controller codes. Select the desired pump from the icon list on the bottom of the screen.
  • Page 28 Diagnostics Pumps Overview Diagnostics Screen The Pump Diagnostics Overview screen contains four areas of information: • Pump - Displays information about the selected pump. • Pump Controller - Displays information about the pump controller if one is associated with the selected pump. •...

  • Page 29: Troubleshooting

    Troubleshooting Alarms and Warnings Alarms and warnings can be generated by faults reported by the pump controller as well as conditions reported by the ATG. Line shutdowns for faults can be set in Automatic Events. Site Shutdown Detect in Setup > System > Alarm Filtering can be used to suppress Communication alarms (PC Comm Fault) when the site is shut down (e.g., at night) since the alarm is only active because of the shutdown process.

  • Page 30: Table 5. Line Alarms

    Troubleshooting Alarms and Warnings Table 4. Line Setup Data Warnings Setup Data Warning Active When Clears When Line Active Relay Not A pump with an SCIII controller is assigned An SCIII controller is assigned to the line and a Assigned to the line and a Standard relay has not Standard relay has been set as the Line Active been selected as the Line Active Relay field.

  • Page 31: Table 7. Pump Controller Alarms

    Troubleshooting Alarms and Warnings Table 7. Pump Controller Alarms Alarm Active When Clears When Setup Data Warning Setup Data Warning detected - see Table 6. Setup Data Warning clears - see Table 6. Comm Out Alarm More than 16 timeouts Reply received.

  • Page 32: Table 8. Pump Alarms

    Troubleshooting Alarms and Warnings Table 7. Pump Controller Alarms Alarm Active When Clears When Over Voltage Controller Device sends Over Voltage Fault. Refer to the applicable Smart Controller Instal- lation guide for details. Voltage Unbalanced Controller Device sends Voltage Unbalanced Refer to the applicable Smart Controller Instal- Fault.