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BG0104 Rev 01.3 Magnetic Long Seam Scanner...
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SAFETY WARNINGS \ PRECAUTIONS KEEP THIS MANUAL – DO NOT LOSE THIS MANUAL IS PART OF THE STIX AND MUST BE RETAINED FOR THE LIFE OF THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS. Ensure any amendments are incorporated with this document.
Longitudinal Two Probe Phased Array 2.4. Longitudinal Four Probe Operation Chapter 3.1. Setup of a STIX on a Circumferential Scan Surface 3.2. Setup of a STIX on a Longitudinal Scan Surface 3.3. Additional Set-up Information 3.3.1. Longitudinal probe holder adjustment 3.3.2.
Umbilical length (Standard kit) (16.4 ft) Scan encoder resolution 9.05 counts/mm (230.0 counts/inch) 1.1.3. Operating environment The STIX magnetic scanner is designed for use in an industrial environment that is between -20° C and 50° C (-4° F) (122° F) 1.1.4. Environmental Sealing...
Fig. 3 Fig. 4 The 3 mm hex driver is sufficient for all typical operations and (Fig. 3) adjustments of the STIX. The 3/8 in wrench is used to remove and install buttons on the probe (Fig. 4) holders. PAGE 2 of 42...
1.4.2. Maintenance General cleaning of components is important to keep your system working well. All components that have no wiring or cables are completely waterproof. Components can be washed with warm water, dish soap and a medium bristle brush. Before using the scanner, ensure all connectors are free of water and moisture.
Chapter 3 OPERATION 3.1. Setup of a STIX on a Circumferential Scan Surface Mount the appropriate phased array and TOFD wedges to the (Fig. 9) probe holders (see “Vertical Probe Holder” on page 22) Ensure the ratchet levers of the dual pivot frame bar are tightly locked (Fig.
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- Phased array to longest bar Fig. 12 When performing a 4 probe scan, place phased array probe holders on the longest bar of the dual pivot frame bar (Fig. 12) (Illustrated in red) Ensure the brakes of the scanner are engaged (see “Brakes”...
3.2. Setup of a STIX on a Longitudinal Scan Surface Mount the appropriate phased array and TOFD wedges (Fig. 14) the probe holders (see “Vertical Probe Holder” on page 22) Ensure the ratchet levers of the dual pivot frame bar are tightly locked (Fig.
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- Mount probe holders and encoder Fig. 18 Loosen the dual pivot frame bar’s ratchet levers to allow pivoting of the (Fig. 15) frame. - Place scanner on scan surface Fig. 17 Hold the scanner using the wheel block with handles, pivot the frame bars so the wheels are perpendicular to the tangent of the scan surface (Fig.
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TIP: Use caution when placing equipment on the scan surface. The magnetized wheels can cause the assembly to lurch towards the metal suddenly. - Wheels are flat on scan surface Fig. 19 - Tighten ratchet levers Fig. 20 Ensure the wheels are seated flat on the scan surface (Fig.
- STIX system prepared for scanning Fig. 22 3.3. Additional Set-up Information The following steps may be required or helpful during certain scan situations. 3.3.1. Longitudinal probe holder adjustment Scanning pipe diameters less than 30.48 cm , longitudinal adjustment of (12 in) the probe holders may be required.
3.3.2. Dual pivot frame bar height adjustment Adjusting the position of the wheel blocks with handles can lower the dual pivot frame bar towards the scan surface if required. - Wheel block positioning Fig. 24 Loosen the wheel block with handle wing knob Use the measurement increments to position the wheel block with (Fig.
Chapter 4 SYSTEM COMPONENTS 4.1. Dual Pivot Frame Bar The dual pivot frame bar provides mounting positions for probe holders as well as ratchet levers which lock the dual pivot frame bar in place. To pivot the frame bar, follow these steps: - Loosen dual pivot frame bar ratchet levers Fig.
Rotate the dual pivot frame bar ratchet levers to allow movement of the (Fig. 26) dual pivot frame (see “Ratchet Lever” on page 21). The dual pivot frame will pivot both sides of the frame bar simultaneously . Position the dual pivot frame at the angle required. (Fig.
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- Wheel block with handle, wheels facing inward, positioned to innermost measurement increment Fig. 31 - Wheel block with handle, wheels facing outward, handle flush with frame bar Fig. 32 The following indicates the STIX configuration for various scan diameters. Scan Type Diameter Wheel & Handle Position Circumferential 25.4 cm - flat...
4.2.2. Wheel Block with Handle Mounting To mount a wheel block with handle, follow these steps: - Loosen wing knob - Attach to a frame bar Fig. 33 Fig. 34 Loosen the wheel block with handle wing knob (Fig. 33) Slide the wheel block with handle onto the dovetail of the dual pivot frame bar...
Allow the sides of the frame bar to lower 90° (Fig. 36) Loosen the wheel block with handle wing knob (Fig. 34) Position the wheel block with handle to the appropriate location (Fig. 37) the dual pivot frame bar. Repeat the previous steps with the opposite wheel block with handle.
4.2.5. Wheel Installation WARNING! MAGNETIC MATERIAL. The magnetic wheels produce a magnetic field which may cause failure or permanent damage to items such as watches, memory devices, CRT monitors, medical devices or other electronics. People with pacemakers or ICD’s must stay at least 25 cm away.
4.2.7. Ratchet Lever The ratchet levers lock the brakes and dual pivot frame bar of the STIX system. Occasionally, movement of the lever’s locking position is required. The lever placement can be adjusted by following these steps:...
4.3. Trailing Encoder The spring loaded encoder provides vertical travel while maintaining contact pressure to the scan surface. To install the encoder follow these steps: - Attach to wheel block - Place on scan surface - Tighten knob Fig. 46 Fig.
4.4.1. Probe Holder Setup - Adjust on frame bar - Vertical adjustment - Place buttons Fig. 50 Fig. 51 Fig. 52 The probe holder adjustment knob allows the probe holder to be attached to a frame bar, as well as horizontal positioning on a frame bar (Fig.
TIP: The probe holder yoke can accommodate many different probe and wedge sizes of varying widths. It is best to centre the wedge with the yoke’s pivot axis. This can reduce wedge ‘rocking’ when scanning. Position the inner probe holder arm accordingly (Fig. 53) using the supplied 3 mm hex driver (Fig.
- Press latch button - Lower toward scan surface Fig. 58 Fig. 59 Lift the yoke slightly and press the latch button , then slowly lower (Fig. 58) towards scanning surface to apply spring pressure to the wedge (Fig. 59). TIP: If less spring force is desired, refer to step 2 and place the wedge approximately 20 mm (¾...
To return the transverse adjustment to neutral (90°). The probe holder must be in the latched, upper position Rotate the yoke until the stop post (Fig. 56). contacts the base of the probe holder Then tighten the transverse (Fig. 62). adjustment screw.
4.4.5. Probe Holder Left/Right Conversion To reverse the probe holder, follow these steps: NOTE: To perform this operation the 1.5 mm hex wrench (Fig. 3) is required. - Unscrew yoke pivot screw - Remove probe holder arms Fig. 66 Fig. 67 Ensure the probe holder is in latched, upper position (Fig.
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- Screw yoke to opposite side - Lower 90° stop post Fig. 70 Fig. 71 Mount the yoke to the opposite side of the base using the supplied 3 mm hex driver (Fig. 70) TIP: Keep the yoke level with the base as to ensure no conflicts with the plunger/set screw attached to the yoke.
4.5. Pivot Buttons Available in a variety of shapes and sizes fitting various wedge dimensions. Use the supplied 3/8 in wrench (Fig. 4) remove and install pivot buttons (Fig. 74) - Pivot buttons Fig. 74 4.6. Cable Management System - Cable management Fig.
4.6.1. Zipper Tube Dovetail Mount Multiple dovetail mount locations are available on the wheel block handles. To attach a zipper tube for cable management, follow these steps: - Mounting cable management Fig. 76 Loosen the knob on the zipper tube dovetail mount. Attach the mount onto the dovetail of the wheel block with handle.
Follow the cable placement zipping the tube closed and closing the zipper tube’s cable clip (Fig. 78) - Zip opposite end - Flexibility Fig. 79 Fig. 80 Once the cable is placed the entire length of tube, bring the zipper from the tubes opposite end, meeting at any point in the middle (Fig.
- Battery powered laser guide Fig. 84 The battery powered laser guide provides a reference point useful for aligning the STIX too a given path (i.e. a weld). The battery powered laser guide may be installed and setup as follows:...
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- Attach to dovetail jaw - Aim laser guide Fig. 86 Fig. 87 The battery powered laser guide requires 1 AA battery for NOTE: operation. BG0104 Rev 01.3 PAGE 33 of 42...
Electronic Equipment (WEEE), this symbol indicated that the product must not be disposed of as unsorted municipal waste, but should be collected separately. Refer to Jireh Industries for return and/or collection systems available in your country. PAGE 34 of 42...
Chapter 6 SPARE PARTS To order accessories or replacement parts for your STIX system. (contact Jireh Industries Ltd. on page i) NOTE: These drawings are for parts order. This is not a list of kit contents. 6.1. Scanner BOM ID Part #...
(see Encoder Connector Type) PHG014 Probe Holder Spare Parts Kit EA470 Wrench EA414 Hex Driver PHG012-BYY Probe Holder Arm Set: Long Drop Arms (see Pivot Button Style) BGA005 Stix Case - STIX kit components Fig. 89 PAGE 36 of 42...
THREE (3) YEARS from the original date of purchase. If a defect exists, at its option Jireh will (1) repair the product at no charge, using new or refurbished replacement parts, (2) exchange the product with a product that is new...
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