Jireh STIX Manual

Jireh STIX Manual

Magnetic long seam scanner
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BG0104 Rev 01.3
Magnetic Long Seam Scanner

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Summary of Contents for Jireh STIX

  • Page 1 BG0104 Rev 01.3 Magnetic Long Seam Scanner...
  • Page 2 SAFETY WARNINGS \ PRECAUTIONS KEEP THIS MANUAL – DO NOT LOSE THIS MANUAL IS PART OF THE STIX AND MUST BE RETAINED FOR THE LIFE OF THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS. Ensure any amendments are incorporated with this document.
  • Page 3: Table Of Contents

    Longitudinal Two Probe Phased Array 2.4. Longitudinal Four Probe Operation Chapter 3.1. Setup of a STIX on a Circumferential Scan Surface 3.2. Setup of a STIX on a Longitudinal Scan Surface 3.3. Additional Set-up Information 3.3.1. Longitudinal probe holder adjustment 3.3.2.
  • Page 4 4.3. Trailing Encoder 4.4. Vertical Probe Holder 4.4.1. Probe Holder Setup 4.4.2. Probe Holder Vertical Adjustment 4.4.3. Probe Holder Transverse Adjustment 4.4.4. Probe Holder Longitudinal Adjustment 4.4.5. Probe Holder Left/Right Conversion 4.5. Pivot Buttons 4.6. Cable Management System 4.6.1. Zipper Tube Dovetail Mount 4.6.2.
  • Page 5 PAGE iv of iv...
  • Page 6: Introduction

    Umbilical length (Standard kit) (16.4 ft) Scan encoder resolution 9.05 counts/mm (230.0 counts/inch) 1.1.3. Operating environment The STIX magnetic scanner is designed for use in an industrial environment that is between -20° C and 50° C (-4° F) (122° F) 1.1.4. Environmental Sealing...
  • Page 7: Terminology

    Fig. 3 Fig. 4 The 3 mm hex driver is sufficient for all typical operations and (Fig. 3) adjustments of the STIX. The 3/8 in wrench is used to remove and install buttons on the probe (Fig. 4) holders. PAGE 2 of 42...
  • Page 8: Maintenance

    1.4.2. Maintenance General cleaning of components is important to keep your system working well. All components that have no wiring or cables are completely waterproof. Components can be washed with warm water, dish soap and a medium bristle brush. Before using the scanner, ensure all connectors are free of water and moisture.
  • Page 9: Configuration

    Chapter 2 CONFIGURATION 2.1. Circumferential Two Probe Phased Array - Circumferential two probe phased array Fig. 5 PAGE 4 of 42...
  • Page 10: Circumferential Four Probe

    2.2. Circumferential Four Probe - Circumferential four probe Fig. 6 BG0104 Rev 01.3 PAGE 5 of 42...
  • Page 11: Longitudinal Two Probe Phased Array

    2.3. Longitudinal Two Probe Phased Array - Longitudinal two probe phased array Fig. 7 PAGE 6 of 42...
  • Page 12: Longitudinal Four Probe

    2.4. Longitudinal Four Probe - Longitudinal four probe Fig. 8 BG0104 Rev 01.3 PAGE 7 of 42...
  • Page 13: Operation

    Chapter 3 OPERATION 3.1. Setup of a STIX on a Circumferential Scan Surface Mount the appropriate phased array and TOFD wedges to the (Fig. 9) probe holders (see “Vertical Probe Holder” on page 22) Ensure the ratchet levers of the dual pivot frame bar are tightly locked (Fig.
  • Page 14 - Phased array to longest bar Fig. 12 When performing a 4 probe scan, place phased array probe holders on the longest bar of the dual pivot frame bar (Fig. 12) (Illustrated in red) Ensure the brakes of the scanner are engaged (see “Brakes”...
  • Page 15: Setup Of A Stix On A Longitudinal Scan Surface

    3.2. Setup of a STIX on a Longitudinal Scan Surface Mount the appropriate phased array and TOFD wedges (Fig. 14) the probe holders (see “Vertical Probe Holder” on page 22) Ensure the ratchet levers of the dual pivot frame bar are tightly locked (Fig.
  • Page 16 - Mount probe holders and encoder Fig. 18 Loosen the dual pivot frame bar’s ratchet levers to allow pivoting of the (Fig. 15) frame. - Place scanner on scan surface Fig. 17 Hold the scanner using the wheel block with handles, pivot the frame bars so the wheels are perpendicular to the tangent of the scan surface (Fig.
  • Page 17 TIP: Use caution when placing equipment on the scan surface. The magnetized wheels can cause the assembly to lurch towards the metal suddenly. - Wheels are flat on scan surface Fig. 19 - Tighten ratchet levers Fig. 20 Ensure the wheels are seated flat on the scan surface (Fig.
  • Page 18: Additional Set-Up Information

    - STIX system prepared for scanning Fig. 22 3.3. Additional Set-up Information The following steps may be required or helpful during certain scan situations. 3.3.1. Longitudinal probe holder adjustment Scanning pipe diameters less than 30.48 cm , longitudinal adjustment of (12 in) the probe holders may be required.
  • Page 19: Dual Pivot Frame Bar Height Adjustment

    3.3.2. Dual pivot frame bar height adjustment Adjusting the position of the wheel blocks with handles can lower the dual pivot frame bar towards the scan surface if required. - Wheel block positioning Fig. 24 Loosen the wheel block with handle wing knob Use the measurement increments to position the wheel block with (Fig.
  • Page 20: System Components

    Chapter 4 SYSTEM COMPONENTS 4.1. Dual Pivot Frame Bar The dual pivot frame bar provides mounting positions for probe holders as well as ratchet levers which lock the dual pivot frame bar in place. To pivot the frame bar, follow these steps: - Loosen dual pivot frame bar ratchet levers Fig.
  • Page 21: Wheel Block With Handle

    Rotate the dual pivot frame bar ratchet levers to allow movement of the (Fig. 26) dual pivot frame (see “Ratchet Lever” on page 21). The dual pivot frame will pivot both sides of the frame bar simultaneously . Position the dual pivot frame at the angle required. (Fig.
  • Page 22 - Wheel block with handle, wheels facing inward, positioned to innermost measurement increment Fig. 31 - Wheel block with handle, wheels facing outward, handle flush with frame bar Fig. 32 The following indicates the STIX configuration for various scan diameters. Scan Type Diameter Wheel & Handle Position Circumferential 25.4 cm - flat...
  • Page 23: Wheel Block With Handle Mounting

    4.2.2. Wheel Block with Handle Mounting To mount a wheel block with handle, follow these steps: - Loosen wing knob - Attach to a frame bar Fig. 33 Fig. 34 Loosen the wheel block with handle wing knob (Fig. 33) Slide the wheel block with handle onto the dovetail of the dual pivot frame bar...
  • Page 24: Wheel Block With Handle Cable Management

    Allow the sides of the frame bar to lower 90° (Fig. 36) Loosen the wheel block with handle wing knob (Fig. 34) Position the wheel block with handle to the appropriate location (Fig. 37) the dual pivot frame bar. Repeat the previous steps with the opposite wheel block with handle.
  • Page 25: Wheel Installation

    4.2.5. Wheel Installation WARNING! MAGNETIC MATERIAL. The magnetic wheels produce a magnetic field which may cause failure or permanent damage to items such as watches, memory devices, CRT monitors, medical devices or other electronics. People with pacemakers or ICD’s must stay at least 25 cm away.
  • Page 26: Brakes

    4.2.7. Ratchet Lever The ratchet levers lock the brakes and dual pivot frame bar of the STIX system. Occasionally, movement of the lever’s locking position is required. The lever placement can be adjusted by following these steps:...
  • Page 27: Trailing Encoder

    4.3. Trailing Encoder The spring loaded encoder provides vertical travel while maintaining contact pressure to the scan surface. To install the encoder follow these steps: - Attach to wheel block - Place on scan surface - Tighten knob Fig. 46 Fig.
  • Page 28: Probe Holder Setup

    4.4.1. Probe Holder Setup - Adjust on frame bar - Vertical adjustment - Place buttons Fig. 50 Fig. 51 Fig. 52 The probe holder adjustment knob allows the probe holder to be attached to a frame bar, as well as horizontal positioning on a frame bar (Fig.
  • Page 29: Probe Holder Vertical Adjustment

    TIP: The probe holder yoke can accommodate many different probe and wedge sizes of varying widths. It is best to centre the wedge with the yoke’s pivot axis. This can reduce wedge ‘rocking’ when scanning. Position the inner probe holder arm accordingly (Fig. 53) using the supplied 3 mm hex driver (Fig.
  • Page 30: Probe Holder Transverse Adjustment

    - Press latch button - Lower toward scan surface Fig. 58 Fig. 59 Lift the yoke slightly and press the latch button , then slowly lower (Fig. 58) towards scanning surface to apply spring pressure to the wedge (Fig. 59). TIP: If less spring force is desired, refer to step 2 and place the wedge approximately 20 mm (¾...
  • Page 31: Probe Holder Longitudinal Adjustment

    To return the transverse adjustment to neutral (90°). The probe holder must be in the latched, upper position Rotate the yoke until the stop post (Fig. 56). contacts the base of the probe holder Then tighten the transverse (Fig. 62). adjustment screw.
  • Page 32: Probe Holder Left/Right Conversion

    4.4.5. Probe Holder Left/Right Conversion To reverse the probe holder, follow these steps: NOTE: To perform this operation the 1.5 mm hex wrench (Fig. 3) is required. - Unscrew yoke pivot screw - Remove probe holder arms Fig. 66 Fig. 67 Ensure the probe holder is in latched, upper position (Fig.
  • Page 33 - Screw yoke to opposite side - Lower 90° stop post Fig. 70 Fig. 71 Mount the yoke to the opposite side of the base using the supplied 3 mm hex driver (Fig. 70) TIP: Keep the yoke level with the base as to ensure no conflicts with the plunger/set screw attached to the yoke.
  • Page 34: Pivot Buttons

    4.5. Pivot Buttons Available in a variety of shapes and sizes fitting various wedge dimensions. Use the supplied 3/8 in wrench (Fig. 4) remove and install pivot buttons (Fig. 74) - Pivot buttons Fig. 74 4.6. Cable Management System - Cable management Fig.
  • Page 35: Zipper Tube Dovetail Mount

    4.6.1. Zipper Tube Dovetail Mount Multiple dovetail mount locations are available on the wheel block handles. To attach a zipper tube for cable management, follow these steps: - Mounting cable management Fig. 76 Loosen the knob on the zipper tube dovetail mount. Attach the mount onto the dovetail of the wheel block with handle.
  • Page 36: Clamp Setup

    Follow the cable placement zipping the tube closed and closing the zipper tube’s cable clip (Fig. 78) - Zip opposite end - Flexibility Fig. 79 Fig. 80 Once the cable is placed the entire length of tube, bring the zipper from the tubes opposite end, meeting at any point in the middle (Fig.
  • Page 37: Battery Powered Laser Guide

    - Battery powered laser guide Fig. 84 The battery powered laser guide provides a reference point useful for aligning the STIX too a given path (i.e. a weld). The battery powered laser guide may be installed and setup as follows:...
  • Page 38 - Attach to dovetail jaw - Aim laser guide Fig. 86 Fig. 87 The battery powered laser guide requires 1 AA battery for NOTE: operation. BG0104 Rev 01.3 PAGE 33 of 42...
  • Page 39: Service And Support

    Electronic Equipment (WEEE), this symbol indicated that the product must not be disposed of as unsorted municipal waste, but should be collected separately. Refer to Jireh Industries for return and/or collection systems available in your country. PAGE 34 of 42...
  • Page 40: Spare Parts

    Chapter 6 SPARE PARTS To order accessories or replacement parts for your STIX system. (contact Jireh Industries Ltd. on page i) NOTE: These drawings are for parts order. This is not a list of kit contents. 6.1. Scanner BOM ID Part #...
  • Page 41: Kit Components

    (see Encoder Connector Type) PHG014 Probe Holder Spare Parts Kit EA470 Wrench EA414 Hex Driver PHG012-BYY Probe Holder Arm Set: Long Drop Arms (see Pivot Button Style) BGA005 Stix Case - STIX kit components Fig. 89 PAGE 36 of 42...
  • Page 42: Encoder Connector Type

    TD - Focus Scan, Handy Scan, Pocket Scan Pragma PAUT 16/128, PragmaLite / Pragma UT400 - Encoder connector types Fig. 90 NOTE: Additional encoder connector styles available. (contact Jireh Industries Ltd. on page i) 6.3. Accessories 6.3.1. Pre-Amp Bracket Part # Description...
  • Page 43: Zipper Tube Length

    6.3.3. Zipper Tube Length Part # Length CX0141 4.5 m (14.7 ft) CX0145 9.5 m (31.1 ft) - Zipper tube length Fig. 93 6.3.4. Battery Powered Laser BOM ID Part # Description BGS068 Perpendicular Dovetail Mount CXS082 Pivoting Laser Clamp JV024 Battery Powered Class 1 Line Laser Fig.
  • Page 44: Vertical Probe Holder

    6.4. Vertical Probe Holder BOM ID Part # Description PHS028 Vertical Probe Holder Subassembly PH0082 Probe Holder Arm Adjustment Knob See Arm Style PH0011-X Pivot Button Style, ( see Pivot Button Style) See Yoke Style MD050-010 Arm Clamp Screw, SHCS, M4x0.7 X 10 , SST - Vertical probe holder Fig.
  • Page 45: Probe Holder Components

    Internal (0.20 Zetec PA/TOFD Conical Head Internal NOTE: Additional probe holder pivot button types available. Part # Length Part # Length (contact Jireh Industries Ltd. on page i) (1.97 (3.94 BG0038-05 BG0038-10 Part # Length Part # Length BG0038-15 (5.91 BG0038-20 (7.87...
  • Page 46: Limited Warranty

    THREE (3) YEARS from the original date of purchase. If a defect exists, at its option Jireh will (1) repair the product at no charge, using new or refurbished replacement parts, (2) exchange the product with a product that is new...
  • Page 47 Changes or modifications to this unit or accessories, not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. All specifications are subject to change without notice. © 2015 Jireh Industries Ltd. PAGE 42 of 42...
  • Page 48 Jireh Industries Ltd. 53158 Range Road 224 Ardrossan, Alberta Canada T8E 2k4 780-922-4534 jireh-industries.com...

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