FILL-RITE 100 Series Assembly Instructions Manual

SERIES 100 ROTARY HAND PUMP
AND MODEL 111 COUNTER
ASSEMBLY
Owner's Operation & Safety Manual Owner's Operation & Safety Manual
Owner's Operation & Safety Manual Owner's Operation & Safety Manual Owner's Operation & Safety Manual
Models FR110, FR112, FR113
SAFETY INSTRUCTIONS
To ensure safe and efficient operation, it is essential to read and
follow each of these warnings and precautions.
1. Improper use or installation of this product can cause serious
bodily injury or death.
2. Do NOT smoke near pump or use pump near an open flame when
pumping flammable fluids. Fire could result.
3. A Fill-Rite filter should be used on pump outlet to ensure that no
foreign material is transferred to fuel tank.
4. Use gasoline and oil resistant thread sealant or sealant tape on all
threaded joints to protect against leakage.
5. Storage tank or barrel should be anchored to prevent tipping in
both the full and empty conditions.
6. To minimize static electricity build-up, keep nozzle in contact with
container being filled.
WARNING
This product should not be used for fluid transfer into aircraft. This
product is not suited for use with fluids for human consumption or
fluids containing water.
Fluid Compatibility
If in doubt about compatibility of a specific fluid, contact supplier of fluid
to check for any adverse reactions to the wetted materials.
The 100 is compatible with the following fluids:
• Gasoline, Diesel, Heptane, Kerosene, Stoddard Solvent, Light Oils,
Mineral Spirits
Do NOT use the 100 with the following fluids:
• Water, Sulfuric Acid, Naptha, Methanol, Methyl Ethyl Ketone (MEK),
Acetone, Ammonia, Benzene, Bleach, Chlorine
SAFETY APPROVAL
INSTALLATION
NOTE: All pipe threads must have a sealant to protect against leaks.
Use sealant tape provided with the pump, or use a gasoline and oil
resistant pipe sealant.
1. Screw suction pipe into pump inlet flange and tighten.
2. Extend suction pipe into tank or barrel opening to within 3" of
bottom of tank or barrel. Do not rest suction pipe on bottom.
3. Screw inlet flange of pump completely and securely into
undamaged tank or barrel bung.
PUMPS WITH HOSE AND NOZZLE
4. Screw one end of hose into pump discharge opening and the
nozzle to other end of hose.
PUMPS WITH DISCHARGE SPOUTS
4. Screw discharge spout assembly into top of pump.
PUMPS WITH METER, HOSE AND NOZZLE
4. Screw street elbow into top of pump, nipple into street elbow,
meter onto nipple. Note: Position the meter to the right of the
handle facing operator for ease of operator viewing. Screw one
end of hose into meter outlet and the nozzle to the other end of
hose.
COUNTER INSTALLATION
1. Remove crank from shaft.
2. Remove two screws directly above horizontal centerline of
pump.
3. Push drive gear onto shaft with flat in gear hole located on
longer flat of shaft.
4. Position counter on pump and attach with two screws and two
washers.
5. Reattach crank.
PUMP FLOW REVERSAL INSTRUCTIONS
1. Remove the Vacuum Breaker (item 2) and install a pipe plug.
2. Take out Check Valve Assembly (item 25).
3. Turn the handle backwards for reverse flow, normal direction
for normal flow.
TROUBLESHOOTING
IF PUMP FAILS TO PRIME: Check suction line for leaks or obstructions.
Check vanes and slots for nicks, burrs or wear. Check rotor for
excessive wear or damage.
LOW PUMPING CAPACITY: Remove and clean screen. Check for leaks
in suction line. Check rotor and vanes for excessive wear and damage.
Check for dirty filter on outlet side.
PUMP FLUID LEAKAGE: Clean O-ring seal and seat area. Replace seal.
Replace vacuum breaker. Tighten covers and joints. Check for dirty filter
on outlet side.
COUNTER PUMP PARTS LIST
ITM. ITM. ITM. ITM. ITM. PART PART PART PART PART
NO NO NO NO. NO. NO. D E S C R I P T I O N D E S C R I P T I O N D E S C R I P T I O N
NO NO NO. NO. D E S C R I P T I O N D E S C R I P T I O N
1 100F0890 Counter Back
2 100F0900 Dial Wheel
3 100F1040 #10L Washer
4 100F1050 3/16 Prong-Lock Retainer
5 100F1060 Screw PHMS #8 x 3/8 (Type B)
6 100F0880 Counter Cover
7 100F0910 Dial - 20 Gallon
100F0915 Dial - Liter
8 100F1010 Reset Stop Pin
9 100F1020 Reset Stop Spring
10 704F3811 1/4 Washer
11 100F0921 Reset Knob
12 100F0960 Totalizer Assembly - U.S. Gallon
100F0961 Totalizer Assembly - Liter
13 100F0950 Cluster Gear Shaft
14 800F3830 #2S Washer
15 100F0940 Cluster Gear (12T/33T) - U.S. Gallon
16 100F0970 Drive Gear - Totalizer
17 100F0990 Worm (5T) - U.S. Gallon
100F1001 Worm (2T) - Liter
18 100F0980 Totalizer Shaft
19 100F0930 Drive Gear (41T)
100F0935 Drive Gear (40T) - Liter
20 100F1070 1/4-20 x 1 HHMS
21 100F0945 Cluster Gear (12T/34T) - Liter
22 1200F6565 Washer, Brass
QTY. QTY. QTY.
QTY. QTY.
1
1
1
1
6
1
1
Opt.
1
1
2
1
1
Opt.
2
9
4
1
1
Opt.
1
1
Opt.
2
Opt.
1