FILL-RITE 100 Series, FR110, FR112, FR113 Manual

FILL-RITE 100 Series, FR110, FR112, FR113 Manual

Advertisement

FILL-RITE 100 Series, FR110, FR112, FR113 Manual

INSTALLATION

NOTE: All pipe threads must have a sealant to protect against leaks. Use sealant tape provided with the pump, or use a gasoline and oil resistant pipe sealant.

  1. Screw suction pipe into pump inlet flange and tighten.
  2. Extend suction pipe into tank or barrel opening to within 3" of bottom of tank or barrel. Do not rest suction pipe on bottom.
  3. Screw inlet flange of pump completely and securely into undamaged tank or barrel bung.

PUMPS WITH HOSE AND NOZZLE

  1. Screw one end of hose into pump discharge opening and the nozzle to other end of hose.

PUMPS WITH DISCHARGE SPOUTS

  1. Screw discharge spout assembly into top of pump.

PUMPS WITH METER, HOSE AND NOZZLE

  1. Screw street elbow into top of pump, nipple into street elbow, meter onto nipple. Note: Position the meter to the right of the handle facing operator for ease of operator viewing. Screw one end of hose into meter outlet and the nozzle to the other end of hose.

COUNTER INSTALLATION

  1. Remove crank from shaft.
  2. Remove two screws directly above horizontal centerline of pump.
  3. Push drive gear onto shaft with flat in gear hole located on longer flat of shaft.
  4. Position counter on pump and attach with two screws and two washers.
  5. Reattach crank.

PUMP FLOW REVERSAL INSTRUCTIONS

  1. Remove the Vacuum Breaker (item 2) and install a pipe plug.
  2. Take out Check Valve Assembly (item 25).
  3. Turn the handle backwards for reverse flow, normal direction for normal flow.

TROUBLESHOOTING

IF PUMP FAILS TO PRIME

Check suction line for leaks or obstructions. Check vanes and slots for nicks, burrs or wear. Check rotor for excessive wear or damage.

LOW PUMPING CAPACITY

Remove and clean screen. Check for leaks in suction line. Check rotor and vanes for excessive wear and damage. Check for dirty filter on outlet side.

PUMP FLUID LEAKAGE

Clean O-ring seal and seat area. Replace seal. Replace vacuum breaker. Tighten covers and joints. Check for dirty filter on outlet side.

COUNTER PUMP PARTS LIST

Parts Overview - Part 1 - Counter Pump

ITM. NO PART NO. DESCRIPTION QTY.
1 100F0890 Counter Back 1
2 100F0900 Dial Wheel 1
3 100F1040 #10L Washer 1
4 100F1050 3/16 Prong-Lock Retainer 1
5 100F1060 Screw PHMS #8 x 3/8 (Type B) 6
6 100F0880 Counter Cover 1
7 100F0910 Dial - 20 Gallon 1
100F0915 Dial - Liter Opt.
8 100F1010 Reset Stop Pin 1
9 100F1020 Reset Stop Spring 1
10 704F3811 1/4 Washer 2
11 100F0921 Reset Knob 1
12 100F0960 Totalizer Assembly - U.S. Gallon 1
100F0961 Totalizer Assembly - Liter Opt.
13 100F0950 Cluster Gear Shaft 2
14 800F3830 #2S Washer 9
15 100F0940 Cluster Gear (12T/33T) - U.S. Gallon 4
16 100F0970 Drive Gear - Totalizer 1
17 100F0990 Worm (5T) - U.S. Gallon 1
100F1001 Worm (2T) - Liter Opt.
18 100F0980 Totalizer Shaft 1
19 100F0930 Drive Gear (41T) 1
100F0935 Drive Gear (40T) - Liter Opt.
20 100F1070 1/4-20 x 1 HHMS 2
21 100F0945 Cluster Gear (12T/34T) - Liter Opt.
22 1200F6565 Washer, Brass 1

100 SERIES PUMP PARTS LIST

Parts Overview - Part 2 - 100 Series Pump

ITM. NO. PART NO. DESCRIPTION QTY.
1 H058G9054 8' Hose - UL Listed 1
2 5200F1869 Vacuum Breaker 1
3 100F0640 Pump Body 1
4 100F0660 Cover 1
5 100F0801 O-Ring (-159) 1
6 100F0701 Shaft 1
7 100F0820 Seal Washer 1
8 100F2062 O-Ring (-114) 1
9 30F4660 Washer 1
10 704F3720 3/8 Lockwasher 1
11 704F3710 3/8-16 Hex Nut 1
12 5200F1360 Bearing Plate 1
13 5200F1410 1/4 x 5/8 Rivet 1
14 5200F1440 1/4 Spring Washer 1
15 100F1180 Locking Link 1
16 100F0680 Rotor 1
17 100F1170 Spring Pin 3
18 100F0720 Vane Spring 3
19 100F0710 Vane 3
20 30F4540 Crank 1
21 100F1085 Wood Grip 1
22 100F1086 Grip Assy (Includes items 21, 31, 34) 1
23 VP1400F8822 #10-24 x 1/2 TORX PH 2
24 100G8800 1/4-20 x 3/4 HWHTRS 12
25 100F0741 Check Valve Assembly 1
26 100F0790 Inlet Gasket 1
27 100F0760 Screen 1
28 100G9283 Inlet Flange 1
29 5200F1790 Nozzle 1
31 30F5760 5/16-18 Square Nut 1
32 5200F1839 Suction Pipe 1
34 100F1090 5/16-18 x 4 RHMS 1
35 5200F1619 Discharge Spout Assembly Opt.

**For more information go to www.fillrite.com

SAFETY INSTRUCTIONS

To ensure safe and efficient operation, it is essential to read and follow each of these warnings and precautions.

  1. Improper use or installation of this product can cause serious bodily injury or death.
  2. Do NOT smoke near pump or use pump near an open flame when pumping flammable fluids. Fire could result.
  3. A Fill-Rite filter should be used on pump outlet to ensure that no foreign material is transferred to fuel tank.
  4. Use gasoline and oil resistant thread sealant or sealant tape on all threaded joints to protect against leakage.
  5. Storage tank or barrel should be anchored to prevent tipping in both the full and empty conditions.
  6. To minimize static electricity build-up, keep nozzle in contact with container being filled.


This product should not be used for fluid transfer into aircraft. This product is not suited for use with fluids for human consumption or fluids containing water.

Fluid Compatibility

If in doubt about compatibility of a specific fluid, contact supplier of fluid to check for any adverse reactions to the wetted materials.
The 100 is compatible with the following fluids:

  • Gasoline, Diesel, Heptane, Kerosene, Stoddard Solvent, Light Oils, Mineral Spirits

Do NOT use the 100 with the following fluids:

  • Water, Sulfuric Acid, Naptha, Methanol, Methyl Ethyl Ketone (MEK), Acetone, Ammonia, Benzene, Bleach, Chlorine

SAFETY APPROVAL

Documents / Resources

References

Download manual

Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.

Download FILL-RITE 100 Series, FR110, FR112, FR113 Manual

Advertisement

Need help?

Need help?

Do you have a question about the 100 Series and is the answer not in the manual?

Questions and answers

Table of Contents