FILL-RITE 5200 Series Owner's Operation Manual

SERIES 5200
PISTON HAND PUMP
Owner's Operation & Safety Manual Owner's Operation & Safety Manual Owner's Operation & Safety Manual
Owner's Operation & Safety Manual Owner's Operation & Safety Manual
Models FR150, FR151, FR152, FR156

SAFETY INSTRUCTIONS

To ensure safe and efficient operation, it is essential to read and follow
each of these warnings and precautions.
1. Improper use or installation of this product can cause
serious bodily injury or death.
2. Do NOT smoke near pump or use pump near an open flame
when pumping flammable fluids. Fire could result.
3. A Fill-Rite filter should be used on pump outlet to ensure that no
foreign material is transferred to fuel tank.
4. Use gasoline and oil resistant thread sealant or sealant tape on
all threaded joints to protect against leakage.
5. Storage tank or barrel should be anchored to prevent tipping in
both the full and empty conditions.
6. To minimize static electricity build-up, keep nozzle in contact
with container being filled.
WARNING
This product should not be used for fluid transfer into aircraft. This
product is not suited for use with fluids for human comsumption or fluids
containing water.
Fluid Compatibility
If in doubt about compatibility of a specific fluid, contact supplier of fluid
to check for any adverse reactions to the wetted materials.
The 5200 is compatible with the following fluids:
• Gasoline , Diesel, Heptane, Kerosene, Stoddard Solvent, Light Oils,
Mineral Spirits
Do NOT use the 5200 with the following fluids:
• Water, Sulfuric Acid, Naptha, Methanol, Methyl Ethyl Ketone (MEK),
Acetone, Ammonia, Benzene, Bleach, Chlorine
SAFETY APPROVAL

INSTALLATION

NOTE: All pipe threads must have a sealant to protect against leaks.
Use sealant tape provided with the pump, or use a gasoline and oil
resistant thread sealant.
1. Screw suction pipe into pump inlet flange and tighten.
2. Extend suction pipe into tank or barrel opening to within 3" of
bottom of tank or barrel. Do not rest suction pipe on bottom.
3. Screw inlet flange of pump completely and securely into
undamaged tank or barrel bung.
PUMPS WITH HOSE AND NOZZLE
4. Screw one end of hose into pump discharge opening and the
nozzle to other end of hose.
PUMPS WITH DISCHARGE SPOUTS
4. Screw discharge spout assembly into top of pump.
PUMPS WITH METER, HOSE AND NOZZLE
4. Screw street elbow into top of pump, nipple into street elbow,
meter onto nipple. Note: Position the meter to the right of the
handle facing operator for ease of operator viewing. Screw one
end of hose into meter outlet and the nozzle to the other end of
hose.
PUMP FLOW REVERSAL INSTRUCTIONS
Rotating the piston 180° inside the pump will reverse the flow of the
pump.
NOTE: Removing the piston is not required to complete this process.
1. Remove the linkage pin (item 14) that retains the links (item 13)
on the piston (item 3).
2. Using a wrench, rotate the piston 180°. Take care to avoid
scratching the piston shaft.
3. Reattach the links (item 13) using the removed linkage pin
(item 14).
4. Remove the Anti-SiphonValve (item 25) and replace with 3/4"
NPT pipe plug.

OPERATING INSTRUCTIONS

1. Reset meter to 0 (if applicable).
2. Insert nozzle into tank (if applicable).
3. Operate handle to begin fluid flow.
4. When finished pumping, allow hose to drain and return nozzle to
nozzle boot.

TROUBLESHOOTING

IF PUMP FAILS TO PRIME: Check suction line for leaks or obstructions.
Check valves and piston for nicks, burrs or wear. Check gasket for
leakage.
LOW PUMPING CAPACITY: Remove and clean screen. Check for leaks
in suction line.
PUMP FLUID LEAKAGE: Tighten bearing nut 1/4 to 1/2 turn. Replace
packing. Replace anti-siphon valve. Tighten covers and joints.