AUSSIE TONNEAU ATB01123 Fitting Instruction

Cover for toyota sr5

TONNEAU COVER FITTING INSTRUCTION

DUAL CAB WITH FACTORY SPORT BARS

TOOLS REQUARED

Rivet gun, Drill, 4.5mm Drill bit, Measuring tape, Silicon sealant, Anti-corrosive primer.

CONTENTS

1 x TONNEAU

1 x TONNEAU SUPPORT BAR

24 x RIVETS

4 x PIECES OF DOWELL

Some items in the fitting kit may not be needed. All fitting kits are weighed to ensure accurate quantities.

1. INSTALLATION PROCEDURE

Note: To prevent corrosion apply an anti-corrosive primer to all holes drilled

1. Using two pieces of dowel, join the 3 aluminium rope tracks together. Place the other 2 pieces of dowel in

the ends of the now joined rope track.

2. Rest the aluminium rope track on the side rails as Shown in Diagram A, and push forward to the vertical

face of the tub.

3. Using a 4.5 mm drill bit, drill 6 holes 50mm from the end of each of the aluminium rope tracks into the

front of tub.

4. Once all the holes have been drilled, remove the dowelling pieces. Squeeze silicon along the back of the

rope tracks and pop rivet into place.

5. To fit bar brackets measure 680 mm from the inside edge at the front of the tub and place them as shown

in Diagram A. (5mm down from top edge of tub). Drill and rivet using 4 rivets. Insert support bar.

6. To fit round body hooks to car measure 115 mm down from top edge and line up each hook individually to

each bunji (loop) starting with the two either side of the tail gate handle and working your way around to

the front, drill and rivet buttons alternating from side to side.

TOYOTA SR5 A DECK

2003 – MARCH 2005

PART NO: ATB01123

3 x ALUMINIUM STRIPS (484mm)

2 x BAR BRACKETS

14 x BUTTONS

Table of Contents

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Page 1 TONNEAU COVER FITTING INSTRUCTION TOYOTA SR5 A DECK DUAL CAB WITH FACTORY SPORT BARS 2003 – MARCH 2005 PART NO: ATB01123 TOOLS REQUARED Rivet gun, Drill, 4.5mm Drill bit, Measuring tape, Silicon sealant, Anti-corrosive primer. CONTENTS 1 x TONNEAU 3 x ALUMINIUM STRIPS (484mm)
Page 2 Diagram A Diagram B 2. CARING FOR YOUR TONNEAU Apply bee's wax or Dri-lube to stitching a few times a year, as this will maintain the tonneau's waterproofing ability and prevent the stitching from degrading. Use a mild detergent and soft scrubbing brush to clean tonneau. Never drive without tonneau support bars in place as flapping can cause a delaminating effect on the material.
Page 3 3. MULTI-FIT SUPPORT BAR The Aussie Tonneau Multi - Fit Support Bar is designed to fit almost all Utes on the Market, from Suburu Brumbys to Cab Chassis aluminium trays. 3.1 BASIC TOOL REQUIRED Drill, 4mm drill bit 3.2 MULTI-FIT SUPPORT CONTENTS...