AUSSIE TONNEAU ATB01097 Installation Instruction

TONNEAU COVER INSTALLATION INSTRUCTION
NISSAN NAVARA D22T 4WD STR
DUAL CAB WITHOUT SPORT BAR
BASIC TOOLS REQUIRED
- Drill, 4.5mm Drill Bit, Tape Measure, Rivet Gun, Marking Pencil / Pen
CONTENTS
1 x Tonneau Cover
2 x Bar Brackets
1 x Tonneau Support Bar
4 x Pieces of Dowell

1. INSTALLATION PROCEDURE

Note: To prevent corrosion apply an anti-corrosive primer to all holes drilled.
1. Using two pieces of dowel, join the 3 aluminium rope tracks together. Place the other 2 pieces
of dowel in the ends of the now joined rope track.
2. Rest the aluminium rope track on the side rails as Shown in Diagram A, and push forward to
the vertical face of the tub.
3. Using a 4.5 mm drill bit, drill 6 holes 50mm from the end of each of the aluminium rope tracks
into the front of tub.
4. Once all the holes have been drilled, remove the dowelling pieces. Squeeze silicon along the
back of the rope tracks and pop rivet into place.
5. Place the bar bracket 725mm rear from the inside edge of the front of the tub and 12mm up
from the bottom lip, drill and rivet in place.
6. Slide the front of the tonneau cover through the aluminium rope track section.
7. Neatly lay tonneau out over support bar and tub in the installed position.
8. To fit the rope buttons to the tailgate, mark two vertical lines just below the form line on the
Tailgate, 65mm and 482mm in from the RHS edge of the Tailgate. Align the top edge of the
Buttons with the lower edge of the form line, and the centre of the Button hole with the
vertical lines. Once in position use the Button as a guide and drill a 4.5 mm hole through the
Tailgate. Repeat Step 8 for the LHS
9. To fit rope buttons to the sides, mark vertical lines just below the form line, 50 mm, 392 mm,
736 mm, 1084 mm, and 1429 mm from the front edge of the tub on the LHS.
10. Align the top edge of the Button with the lower edge of the form line, and the centre of the
Button holes with the vertical lines.
2009 – JUNE 2015
PART NUMBER: ATB01097
3 x Aluminium Rope Track (461mm)
24 x Rivets
14 x Rope Buttons