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TONNEAU COVER FITTING INSTRUCTION
TONNEAU COVER TO SUIT TRIPLE M 2400 X 1712MM
BASIC TOOL REQUIRE
-
Rivet gun, Drill, 4.5mm Drill Bit, Measuring Tape, Silicon Sealant, Anti-Corrosive Primer,
Marking Pencil
CONTENTS
1 x Tonneau Cover
2 x Tonneau Support Bar
2 x Aluminium Ropetrack
1 x Fitting Instruction
1. INSTALLATION PROCEDURE
Note: Remove swarf and apply rust inhibitor to all drilled holes prior to riveting.
1. Join 2 or 3 pieces of rope track with dowel supplied. Place 1 piece of dowel in each end of the
joined rope track.
2. Place the rope track with dowel placed in the ends of the rope track on the top edge of the
drop sides and push up against the front vertical edge of the tray. This is to ensure the rope
track is at the correct height and the front bead of the Tonneau cover can slide through from
the side. Refer Diagram A.
3. Using a 4.5mm drill bit, drill six holes through the aluminium rope track and into the front face
of the tray; one at 50mm from either edge, with the others evenly spaced between the outer
two positions. Remove rope track and run a bead of silicone along the flat edge of the rope
track, then rivet the aluminum rope track into position.
4. To install your support bar. Measure the inside length of the tray. If you have been supplied 1
bar, halve this measurement and that is the support bar position. If you have been supplied 2
bars divide the measurement by 3 and these are the support bar positions. Centrally locate
each bar bracket over these positions 5mm down from the top edge, drill and rivet the bar
brackets into place. Repeat for the remaining bar brackets on both sides of the tray. Fit the
Tonneau support bar/s to the bar brackets. (See Multi-Fit Bar Instruction overleaf)
5. Slide the front of the Tonneau cover through the aluminum rope track section. Neatly spread
the Tonneau cover over the support bar/s, so it is centered and fully covers the tray.
PART NUMBER: ATB01152
4 x Bar Brackets
43 x Rivets
4 x Dowels
27 x Rope Buttons
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Summary of Contents for AUSSIE TONNEAU ATB01152
- Page 1 TONNEAU COVER FITTING INSTRUCTION PART NUMBER: ATB01152 TONNEAU COVER TO SUIT TRIPLE M 2400 X 1712MM BASIC TOOL REQUIRE Rivet gun, Drill, 4.5mm Drill Bit, Measuring Tape, Silicon Sealant, Anti-Corrosive Primer, Marking Pencil CONTENTS 1 x Tonneau Cover 4 x Bar Brackets...
- Page 2 6. To fit the rope buttons. Start with the rear centre bunjis (loops), ensure the Tonneau cover is centred and taught (this is critical). Vertically line up each rope button individually to each bunji, squeeze the centre bunji loop together, with a marking pencil make a mark at the lower end of the bunji.
- Page 3 "Tonneau is not designed to be used as a load restraint" 3. MULTI-FIT SUPPORT BAR The Aussie Tonneau Multi - Fit Support Bar is designed to fit almost all Utes on the Market, from Suburu Brumbys to Cab Chassis aluminium trays.
- Page 4 hollow bar onto the solid ends. This is where you will drill a hole to the depth of about 1-2mm (do not go any further) 2. Join the pieces back together and screw grub screws through the hollow bar into the holes that you drilled.
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