AUSSIE TONNEAU ATR01155 Fitting Instruction

TONNEAU COVER FITTING INSTRUCTION
TONNEAU COVER TO SUIT TRIPLE M TRAY 1650MM X 1792MM
BASIC TOOL REQUIRE
- Rivet gun, Drill, 4.5mm Drill Bit, Measuring Tape, Silicon Sealant, Anti-Corrosive Primer, Marking Pencil
CONTENTS
- 1 x Tonneau Cover
- 1 x Elastic Rope
- 2 x Support Bar
- 2 x Aluminium Ropetrack
- 1 x Fitting Instruction
Some items in fitting kit may not be needed. All fitting kits are weighed to ensure accurate quantities.

1. INSTALLATION PROCEDURE

Note: Remove swarf and apply rust inhibitor to all drilled holes prior to riveting.
1. Join 2 pieces of rope track with dowel supplied. Place 1 piece of dowel in each end of the joined rope track.
2. Place the rope track with dowel placed in the ends of the rope track on the top edge of the drop sides and
push up against the front vertical edge of the tray. This is to ensure the rope track is at the correct height and
the front bead of the Tonneau cover can slide through from the side. Refer Diagram A.
3. Using a 4.5mm drill bit, drill six holes through the aluminium rope track and into the front face of the tray;
one at 50mm from either edge, with the others evenly spaced between the outer two positions. Remove rope
track and run a bead of silicone along the flat edge of the rope track, then rivet the aluminum rope track into
position.
4. To install your support bar. Measure the inside length of the tray. If you have been supplied 1 bar, halve this
measurement and that is the support bar position. If you have been supplied 2 bars divide the measurement
by 3 and these are the support bar positions. Centrally locate each bar bracket over these positions 5mm
down from the top edge, drill and rivet the bar brackets into place. Repeat for the remaining bar brackets on
both sides of the tray. Fit the Tonneau support bar/s to the bar brackets. (See Multi-Fit Bar Instruction
overleaf)
5. Thread the supplied rope in and out of all the eyelets and tie each end off behind the front eyelet on both
sides.
6. Slide the front of the Tonneau cover through the aluminum rope track section. Neatly spread the Tonneau
cover over the support bar/s, so it is centered and fully covers the tray.
7. To fit the rope buttons. Start with the rear centre eyelet, ensure the Tonneau cover is centred and taught
(this is critical). Vertically line up each rope button individually to the centre between two eyelets (Fig 1).
PART NUMBER: ATR01155
- 4 x Bar Brackets
- 43 x Rivets
- 27 x Rope Buttons
- 4 x Dowels