AUSSIE TONNEAU ATR01009 Installation Instructions

AUSSIE TONNEAU ATR01009 Installation Instructions

Tonneau for ford courier/ mazda b series single cab, 1985-1998

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Ford Courier/ Mazda B Series Single Cab, 1985-1998
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1 x Tonneau Cover
-
Elastic Rope
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2 x Tonneau Support Bar
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3 x Aluminium Ropetrack (476mm Long)
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1 x Fitting Instruction

1. INSTALATION PROCEDURE

Note: To prevent corrosion apply an anti-corrosive primer to all holes drilled
1. Using two pieces of dowel, join the 3 aluminium rope tracks together. Place the other 2 pieces of
dowel in the ends of the now joined rope track.
2. Rest the aluminium rope track on the side rails as Shown in Diagram A, and push forward to the
vertical face of the tub.
3. Using a 4.5 mm drill bit, drill 6 holes 50mm from the end of each of the aluminium rope tracks into
the front of tub.
4. Once all the holes have been drilled, remove the dowelling pieces. Squeeze silicon along the
back of the rope tracks and pop rivet into place.
5. To fit bar brackets measure 757mm back from the inside front edge for the first one then 1513mm
from the inside front edge for the second one and place them as shown in diagram A. (5mm down
from top edge of tub) drill and rivet using two rivets for each Bar Bracket. Install support bar
according to supplied instructions.
6. To fit round body hooks measure 170mm down from the inside edge and line up each hook
individually to each bunji loop starting with the two either side of the tailgate handle and working
your way across, drill and rivet buttons alternating from side to side.
7. Thread rope through each of the eyelets and tie off behind the front eyelet on each side
(Diagram C)
TONNEAU INSTALATION INSTRUCTIONS
Part number: ATR01009
CONTENTS
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4 x Bar Brackets
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16 x Buttons
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32 x Rivets
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4 x Dowels
Diagram A

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Summary of Contents for AUSSIE TONNEAU ATR01009

  • Page 1 TONNEAU INSTALATION INSTRUCTIONS Ford Courier/ Mazda B Series Single Cab, 1985-1998 Part number: ATR01009 CONTENTS 4 x Bar Brackets 1 x Tonneau Cover 16 x Buttons Elastic Rope 32 x Rivets 2 x Tonneau Support Bar 4 x Dowels 3 x Aluminium Ropetrack (476mm Long) 1 x Fitting Instruction 1.
  • Page 2 "Tonneau is not designed to be used as a load restraint" 3. MULTI-FIT SUPPORT BAR The Aussie Tonneau Multi - Fit Support Bar is designed to fit almost all Utes on the Market, from Suburu Brumbys to Cab Chassis aluminium trays.
  • Page 3 3.1 BASIC TOOL REQUIRED Drill, 4mm drill bit 3.2 MULTI-FIT SUPPORT BAR CONTENTS 1 x Hollow bar centrepiece 2 x Grub screws 2 x Solid bar end piece 3.3 FITTING MULTI-FIT BAR 1. Insert solid bar pieces into either end of hollow tube. Adjust bar so it fits between bar bracket holders with the holes facing to the ground (so the grub screws don’t rub against the tonneau), as shown above and then with a white pencil make a mark through the small holes of the hollow bar onto the solid ends.

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