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OPERATING INSTRUCTIONS AND
PARTS MANUAL
22-INCH WOODWORKING SCROLL SAW
MODEL: BSS-22
Baileigh Industrial
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
Baileigh-Sales@jpwindustries.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL IS
PROHIBITED. Baileigh Industrial does not assume and hereby disclaims any liability for any damage or loss caused
by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Edition 2 07/2022
© 2022 Baileigh Industrial
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Summary of Contents for Baileigh Industrial BSS-22
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL IS PROHIBITED. Baileigh Industrial does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ................... 4 GENERAL NOTES ......................6 IMPORATANT SAFETY INSTRUCTIONS ................. 7 Switch lock-out ......................... 9 About this manual ......................10 Glossary ......................... 11 Specifications ......................... 12 Mounting Hole Pattern ....................13 General Features ......................13 Setup and assembly ...................... - Page 3 Troubleshooting BSS-22 Scroll Saw ................28 Replacement Parts ......................29 BSS-22 Upper & Lower Arm Assembly – Exploded View ..........30 BSS-22 Upper & Lower Arm Assembly – Parts List ............31 BSS-22 Table & Cabinet Assembly – Exploded View ............ 32 BSS-22 Table &...
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Page 4: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or reject the... - Page 5 Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing, and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 6: General Notes
Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. Take necessary precautions while loading / unloading or moving the machine to avoid any injuries. -
Page 7: Imporatant Safety Instructions
12. Make all machine adjustments or maintenance with the machine unplugged from the power source. IMPORATANT SAFETY 13. Remove adjusting keys and wrenches. Form a INSTRUCTIONS habit of checking to see that keys and adjusting WARNING – To reduce risk of injury: wrenches are removed from the machine before 1. - Page 8 not cut pieces of material too small to hold by 24. Maintain tools with care. Keep saw blades sharp hand. and clean for the best and safest performance. Follow instructions for lubricating and changing 37. Care must be taken when cutting material with an accessories.
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Page 9: Switch Lock-Out
Familiarize yourself with the following safety notices used in this manual: This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage. This means that if precautions are not heeded, it may result in serious injury, or possibly even fatal injury. -
Page 10: About This Manual
About This Manual This manual is provided by Baileigh Industrial covering the safe operation and maintenance procedures for a Baileigh Industrial Model BSS-22 Scroll Saw. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document. -
Page 11: Glossary
Plain-end Blade: Blade that slides into a clamp without need of a pin holder. These are preferred for delicate fretwork. (The Baileigh Industrial scroll saw uses this type.) Rake Angle: Angle of a blade tooth in respect to a line... -
Page 12: Specifications
Specifications Model number ............................... BSS-22 Stock number: ..............................1231862 Motor and electricals: Motor type ..............................brushed DC Horsepower ............................1/16 HP (50W) Phase ................................. single Voltage ................................120 V Cycle ................................... 60Hz Listed FLA (full load amps) ..........................1.3 A Starting amps .............................. -
Page 13: Mounting Hole Pattern
Mounting Hole Pattern Figure 2: Scroll Saw Mounting Hole Pattern General Features Figure 3: BSS-22 Features... -
Page 14: Setup And Assembly
Setup and Assembly Tools Required for Assembly Read and understand all assembly instructions before attempting assembly. Saw • 14mm open-end wrench (for foot pads) must remain unplugged from power source during • 3mm hex wrench (for blade guide) assembly procedures. •... -
Page 15: Transporting Saw
Transporting Saw Do NOT lift scroll saw beneath arm (Figure 5) which may result in damage to linkage system. Always lift using motor and edge of table (Figure 7). Figure 7: Leveling Foot The preferred method is to mount the saw directly to a solid workbench, table, or stand. -
Page 16: Blade Storage
Blade Storage The blade rack (Figure 9) can be mounted to either side of the scroll saw. It contains holes for storage of blades inside “test tubes” (not provided). Additionally, four slots provide storage for blades pre-inserted into a blade holder. Figure 9: Blade Storage Foot Pedal Connect plug from scroll saw into receptacle on back... -
Page 17: Electrical Connections
The temporary adaptor should be used only until a properly grounded outlet (sketch A) can be The BSS-22 Scroll Saw is prewired for 120-volt power. installed by a qualified electrician. The green colored The saw comes with a plug designed for use on a... -
Page 18: Adjustments
Adjustments point down, toward the blade holder. Tighten blade holder knob. NOTE: If the blade holder set screw is backed out, turn it in with a 3mm hex wrench until it touches Before making adjustments to the tip of the knob when knob is tightened down. saw, push rocker switch to OFF. -
Page 19: Adjusting Blade Tension
Adjusting Blade Tension If blade refuses to be clamped tightly according to the above steps, one or both of the following adjustments may be needed (Figure 15): • Upper clamp spring pressure can be adjusted by lifting handle (D) to vertical position. Rotate handle clockwise one turn to increase pressure, then push handle into clamping position. -
Page 20: Material Hold-Down
Squaring Blade to Table Refer to Figures 18 and 19. The blade may get out of alignment with the table over time, depending upon how often the saw is used, and frequent use of the tilt mechanism. Periodically check squareness of blade to table as follows. -
Page 21: Adjusting Blade Oscillation
3. Install blade. Adjustments to blade oscillation can be subtle; place a square or block of wood on table and alongside blade as reference. 4. Loosen screws on motor flange (M, Figure 21) with 4mm hex wrench. Only loosen screws enough to allow motor rotation. -
Page 22: Arm Lift Retention
8. A blade has a tendency to follow the wood grain. Arm Lift Retention Be prepared to compensate for this to achieve Refer to Figure 22. accurate cuts. If arm will not remain in position after being raised, 9. Use caution when sawing round pieces, such as loosen hex nut (14mm wrench), and slightly turn dowels, which tend to roll while cutting. -
Page 23: Maintenance
Figure 23: Straight Cutting Figure 25: Fretwork Cutting Maintenance Always unplug scroll saw from power before performing maintenance. Failure to comply may result in serious personal injury. General Maintenance Clean wood dust from the saw frequently, using a vacuum or compressed air, or damp cloth. Use a soft bristle brush for crevices. -
Page 24: Lubrication
Lubrication Continued use of a damaged or Periodically apply light dabs of grease to front and rear worn brush may result in damage to motor trunnions (Figure 26) where parts slide against one armature. another. 1. Unplug saw from power source. 2. -
Page 25: Blade Selection
Blade Selection cuts, and decreases friction between blade and workpiece on straight cuts. Two common sets are the straight (or alternating) and the raker. Refer to Figures 29 and 30. The following information is general in nature. The scroller is encouraged to research specific options to meet project needs. -
Page 26: Tooth Form
Instead of purchasing a wide assortment of styles from the start, the scroller may find a few carefully selected styles will serve most of his or her needs. The selection can be expanded as the scroller gains experience. Tooth Form Figure 30 shows common blade forms. -
Page 27: Optional Accessories
Optional Accessories These accessory items, purchased separately, can enhance the functionality of your scroll saw. Contact your dealer to order or call Baileigh Industrial at the phone number on the cover. 727201 – Lower Blade Holder (set of 3) -
Page 28: Troubleshooting Bss-22 Scroll Saw
Troubleshooting BSS-22 Scroll Saw Symptom Possible Cause Correction * Motor will not start. Low voltage. Check power line for proper voltage. Open circuit in motor or loose Inspect all lead connections on motor for connection. loose or open connections. Damaged cord or plug. -
Page 29: Replacement Parts
Some parts are shown for reference only and may not be available individually. Non-proprietary parts, such as fasteners, are usually available at local hardware stores or may be ordered from Baileigh Industrial. -
Page 30: Bss-22 Upper & Lower Arm Assembly - Exploded View
BSS-22 Upper & Lower Arm Assembly – Exploded View... -
Page 31: Bss-22 Upper & Lower Arm Assembly - Parts List
BSS-22 Upper & Lower Arm Assembly – Parts List Index No Part No Description Size 1 ....F009668 ...... Button Head Socket Screw .......... #10-32x1/4 ....... 2 2 ....JWSS22B-202 ..... Top Cover ......................1 3 ....JWSS22B-203 ..... Switch Rubber Cover .................... 1 4 .... -
Page 32: Bss-22 Table & Cabinet Assembly - Exploded View
BSS-22 Table & Cabinet Assembly – Exploded View... -
Page 33: Bss-22 Table & Cabinet Assembly - Parts List
BSS-22 Table & Cabinet Assembly – Parts List Index No Part No Description Size 1 ....JWSS22B-301 ..Blade Tilt Locking Lever ................1 2 ....TS-0680021 ..... Flat Washer ............1/4 ....... 1 3 ....JWSS22B-303 ..Tilt Adjust Knob ..................1 4 .... -
Page 34: Bss-22 Drive Link Assembly - Exploded View
BSS-22 Drive Link Assembly – Exploded View... -
Page 35: Bss-22 Drive Link Assembly - Parts List
....JWSS22B-MCB ..Motor Carbon Brush (not shown) ............. 2 ....JWSS22B-MCBC ..Motor Carbon Brush Cap (not shown) ............. 2 ....BSS22-401ML ..Motor Label, BSS-22 (not shown) ............1 2 ....JWSS22B-402 ..Balance Block ..................1 3 .... - Page 36 47 ..... JWSS22B-447 ..Upper Blade Chuck .................. 1 48 ..... JWSS22B-448 ..Spring ....................... 1 49 ..... JWSS22B-449 ..Bearing ..............R4ZZ ......4 50 ..... JWSS22B-450 ..Blade Clamp Assembly (includes #38) ............ 1 51 ..... JWSS22B-451 ..Plate ......................1 52 .....
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Page 37: Electrical Connections - Bss-22 Scroll Saw
Electrical Connections – BSS-22 Scroll Saw... - Page 40 BAILEIGH INDUSTRIAL 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920.684.4990 F : 920.684.3944 HONE www.baileigh.com...