Baileigh Industrial BS-330SA Operator's Manual
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Baileigh Industrial BS-330SA Operator's Manual

Semi-automatic horizontal band saw
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OPERATOR'S MANUAL
SEMI-AUTOMATIC HORIZONTAL BAND SAW
MODEL: BS-330SA
Baileigh Industrial
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
Baileigh-Sales@jpwindustries.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL IS
PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Edition 2 03/2023

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Summary of Contents for Baileigh Industrial BS-330SA

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ................... 1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SPECIFICATIONS ..................9 TECHNICAL SUPPORT ....................9 UNPACKING AND CHECKING CONTENTS ..............10 TRANSPORTING AND LIFTING ...................
  • Page 3 Work Stop-Bar Adjustment ..................36 Guide Post Positioning ....................36 Cutting Limit Switch Adjustment ................. 37 Automatic Shut-Off ..................... 37 Adjusting Blade Speed ....................38 Adjusting Feed Rate ....................38 Down-Bow Dampener ....................38 Adjusting Vise Square to the Blade ................39 Vise and Angle Cutting Adjustment ................

  • Page 4: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or reject the...
  • Page 5 Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 6: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.

  • Page 7: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 8 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.

  • Page 9: Safety Precautions

    SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury may result.
  • Page 10 9. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool. DO NOT use a tool for a purpose for which it was not intended.
  • Page 11 WARNING: This product can expose you to chemicals including titanium dioxide which is known to the State of California to cause cancer, and lead which is known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Page 12: Technical Specifications

    TECHNICAL SPECIFICATIONS Capacity Rectangular 90° - 45° 13” x 18.9” / 11” x 10” (330 x 480 / 279 x 254mm) Capacity Round 90° - 45° 13” x 8.86” (330 x 225mm) Capacity Square 90° - 45° 13” x 8.86” (330 x 225mm) Return Hydraulic Table Height...

  • Page 13: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.

  • Page 14: Transporting And Lifting

    TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •...

  • Page 15: Installation

    INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, work tables, or other machinery. •...

  • Page 16: Anchoring The Machine

    Anchoring the Machine • Once positioned, anchor the machine to the floor, as shown in the diagram. Use bolts and expansion plugs or sunken tie rods .31" that connect through and are sized for the holes in the base of (7.87mm) the stand.

  • Page 17: Overall Dimensions

    OVERALL DIMENSIONS...

  • Page 18: Assembly And Set Up

    ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. Drip Tray 1. Unwrap the drip tray and position at the front of the saw. 2.
  • Page 19 Material Stop 1. Unwrap the material stop parts. 2. Loosen the two set screws (A) on the hinge assembly. 3. Insert the stop rod into the hinge assembly so that the flat surface with the scale is up and the two detents (B) align with the set screws.
  • Page 20 Laser Guide Aiming The laser will project a long thin line down to the cut point of the blade to assist in positioning of the material for the cut. This line is typically positioned (aimed) to indicate the front edge of the blade. Aiming is done by rotating the laser within the extension arm so that the line matches the line of the blade, and by tilting so that the line is visible at the...

  • Page 21: Description Of Machine Parts

    DESCRIPTION OF MACHINE PARTS...
  • Page 22 Item Description Function Supports the saw and houses the electrical enclosure and Saw Base coolant tank Operation Control Panel Houses the operational controls for the saw. Vise Hand Wheel Opens and closes the vise jaws Chip Tray Screens chips and diverts coolant flow back to tank. Vise Ratchet Allows for quick adjustment of the vise jaws Vise Jaws...

  • Page 23: Control Panel

    Control Panel A. Key Switch – Turns power ON to the operation controls. B. Power Indicator Light – Lit whenever the machine is running. C. Operation Start Switch – Starts the cutting operation cycle. D. Operation Stop Switch – Stops the cutting operation cycle.

  • Page 24: Chip Brush

    Chip Brush The chip brush may need periodic adjustment due to normal everyday wear. 1. Disconnect machine from the power source 2. Open the right-side wheel cover. 3. Loosen bolts (A). 4. Raise the chip brush so that it touches the blade. 5.

  • Page 25: Water Gun Operation

    Water Gun Operation Water gun is designed for washing off the chips and debris in or on the worktable, as well as, being used during machine operation. 1. Open the access door and remove the spray hose. 2. Press the operation start button to start machine. 3.

  • Page 26: Electrical

    ELECTRICAL WARNING: Baileigh Industrial is not responsible for any damage caused by wiring up to an alternative 3-phase power source other than direct 3-phase. If you are using an alternate power source, consult a certified electrician or contact Baileigh Industrial prior to energizing the machine.

  • Page 27: Power Cord Connection

    WARNING: In all cases, make certain the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor.

  • Page 28: Before Each Use

    BEFORE EACH USE • For dusty operations, wear a face shield along with safety goggles. • It is important to choose the right blade for the material and the type of cutting you plan to do. This saw is equipped with a bi-metallic blade which can be used to cut stainless steel, steel, iron, brass, aluminum, wood, plastic.

  • Page 29: Breaking In A Band Saw Blade

    • Curly Silvery and Warm Chips – optimum feed rate and saw speed Baileigh Industrial offers a wide selection of tooth styles for various cutting applications. Please phone Baileigh Industrial at (920.684.4990) or fax to (920.684.3944) to have one of our...

  • Page 30: Blade Terminology

    Blade Terminology The widest part of the blade measured from the back edge of the BLADE WIDTH blade to the tip of the tooth. GULLET DEPTH The distance from the tooth tip to the bottom of the curved area. The angle of the tooth face from a line perpendicular to the length TOOTH RAKE of the blade.

  • Page 31: Blade Structure

    Blade structure Bi-metal blades are the most commonly used. They consist of a silicon-steel blade backing by a laser welded high speed steel (HHS) cutting edge. The type of stocks are classified in M2, M42, M51 and differ from each other because of their major hardness due to the increasing percentage of Cobalt (Cc) and molybdenum (Mo) contained in the metal alloy.

  • Page 32: Sets

    COMBO TOOTH: 9° - 10° positive rake. This type of blade is the most suitable for the cutting of section bars and large and thick pipes as well as for the cutting of solid bars at maximum machine capacity. Available pitches: 3-4/4-6. SETS Saw teeth bent out of the plane of the saw body, resulting in a wide cut in the workpiece.

  • Page 33: Blade Care

    BLADE CARE The bandsaw blade is subjected to a tremendous amount of strain. Make sure to always use the appropriate feed rate for the type material you are cutting. Be sure to select a blade of the proper width, style, and pitch that will produce the best cut in your material.

  • Page 35: Blade Selection

    Blade Selection Material <3mm >5mm >50mm >100mm >150mm >200mm <0.12” >0.2” >2” >4” >6” >8” Sawblade • (HSS) 14T • (HSS) 6/10T • (HSS) 5/8T • • (HSS) 4/6T • (HSS) 3/4T • • (HSS) 2/3T • (HSS) 1/2T • (HCS) 10T •...

  • Page 36: Blade Breakage

    BLADE BREAKAGE In some cases, blade breakage is unavoidable due to the stresses that are imparted on the blade. Avoidable breakage is often the result of poor care, or poor operator judgment when it comes to adjusting or mounting the blade or blade guides. Listed below are some of the more common reasons for blade breakage.

  • Page 37: Operation

    OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy materials make sure they are properly supported. NEVER operate saw without blade guards in place. General Operating Instructions 1.

  • Page 38: Starting And Stopping The Machine

    Starting and Stopping the Machine 1. With power connected to the saw, turn the key switch (A) to the ON position. The power indicator lamp (B) will be illuminated when the bow is raised. 2. The machine is started by pushing the start button (C) and will continue to run until the saw bow is in the down position at the end of the cut, or when the stop button (D) is...

  • Page 39: Set Up And Adjustments

    SET UP AND ADJUSTMENTS Work Stop-Bar Adjustment The stop bar can be adjusted during angle cutting, and the procedure is as follows: 1. Unfasten the handle (A) and use a hex wrench (hex key wrench) to loosen the hex socket set screw (B). 2.

  • Page 40: Cutting Limit Switch Adjustment

    Cutting Limit Switch Adjustment When making multiple cuts of the same size stock, the band saw can be made to cut more efficiently by setting the saw arm's return height based upon the material to be cut. For Example, cutting 4" (102mm) thick material, the saw arm can be preset to be raised to only 5"...

  • Page 41: Adjusting Blade Speed

    Adjusting Blade Speed This machine equipped with mechanic variable speed control device allow for variable blade speed. Adjust the blade speed while the machine is running. The dial sticking out of the motor cover (right side) controls the variable speeds between 66-264FPM (20-80MPM).

  • Page 42: Adjusting Vise Square To The Blade

    Adjusting Vise Square to the Blade 1. Disconnect the machine from the power source. 2. Place a machinist's square on the table against the blade and the vise (fixed). The Square should lie along the entire length of the vise and blade without any gaps. 3.

  • Page 43: Thrust Roller Adjustment

    To adjust the angle of the vise jaw: 1. Loosen bolts (C) 2. Adjust the smaller movable vise jaw by rotating it. 3. Slide vise jaw (B) flush to fixed vise (A) to match parallels. 4. Once parallel tighten bolts (C), then set position. Setting the position of the vise jaw 1.
  • Page 44 Note: The blade should travel freely up and down between the ball bearings. Do not pinch the blade. 5. Tighten locking screws (A). 6. Adjust the blade guides back into contact with blade and tighten thumb screw and hex socket cap screw (E).

  • Page 45: Broken-Blade Shut-Off Switch

    Broken-blade Shut-off Switch This machine is equipped with automatic power shut-off safety device to prevent any further damage when a blade has broken. After replacing a new blade, the safety device may need to be readjusted. If the power indicator light is not on when power is turned on, the shut-off switch has not been properly set.
  • Page 46 7. Release blade tension by turning blade tensioning hand wheel (A) counterclockwise until blade is free. 8. Loosen lock knob and slide left blade guide arm (B) to the right as far as possible. 9. Remove old blade from both wheels and out of each blade guide.

  • Page 47: Blade Tracking Adjustment

    Blade Tracking Adjustment WARNING: Tracking adjustment is done with the wheel cover open to observe the blade. Use extreme caution so as not to come into contact with the blade! This adjustment must be accomplished by qualified personnel that are familiar with this type of adjustment and the dangers associated with it.

  • Page 48: Hydraulic System

    Hydraulic System The hydraulic system controls saw arm descending. If the magnetic valve (A) contains sediment, the saw arm may not go down regularly. To solve this problem, keep the net filter clean. 1. To clean, remove the magnetic valve and take the net filter out.

  • Page 49: Hydraulic Vise Clamping Pressure Adjustment

    Hydraulic Vise Clamping Pressure Adjustment The pressure is preset to 25kgs in the factory for cutting solid steel bar. If cutting a pipe with a thin wall, the pressure should be adjusted to 15kgs (even though the pressure gauge (B) reads from 0 to 100kgs, the general usable range is from 15- 30kgs.) The adjustment proceeds as follows:...

  • Page 50: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. The maintenance jobs are listed below, divided into daily, weekly, and monthly intervals. If the following operations are neglected, the result will be premature wear of the machine and poor performance.

  • Page 51: Lubrication

    Monthly • Check the tightness of the drive wheel screws. • Check that the blade guide bearings on the heads are in perfect running condition. • Check the tightness of the screws for the motor, pump, and accident protection guards. Lubrication AII ball bearings are permanently lubricated and sealed.

  • Page 52: Gear Case

    Gear Case The gear box lubricant should be changed after the first 3 months of operation then changed every year. 1. Disconnect machine from the power source. 2. Remove drain plug (A) and drain all of the oil out of the gear box. 3.

  • Page 53: Oil Change And Disposal

    Oil Change and Disposal Change the oil in the hydraulic tank after the first 6 months, and every 12 months after that. Clean the filter basket located under the fill cap before refilling the tank. Used oil products must be disposed of in a proper manner following your local regulations. Storing Machine for Extended Period of Time If this machine is to be inactive for a long period of time, prepare the machine as follows: •...

  • Page 54: Electrical Schematic

    ELECTRICAL SCHEMATIC...

  • Page 56: Terminal Strip Connections

    Terminal Strip Connections...

  • Page 57: Switch Designation

    Switch Designation...

  • Page 58: Electrical Components

    Electrical Components Item Description and Function Specification Qty. FU1, FU2 AC Fuse To Transformer AC 600V FNQ-R-2 2A 1 ea. AC Low Voltage To Transformer AC 600V FNQ-R-3 3A AC-Solenoid AC 600V FNQ-R-3 3A KM1, KM2, Contactors AC 3 220V 4KW 380V 7.5KW 1 ea.

  • Page 59: Hydraulic Layout

    HYDRAULIC LAYOUT...

  • Page 60: Hydraulic Components

    Hydraulic Components General Layout Item Description Qty. Oil Tank Manifold and Solenoid Valve Set Hose Pump Motor Flow Control Vise Hydraulic Cylinder Bow Lift Cylinder Hose, 2.5m, 1/4H Hose, 2.2m, 1/4H Hose, 3.2m, 1/4H Hose, 3.4m, 1/4H Pressure Switch Manifold Assembly Item Description Qty.

  • Page 61: Parts Diagram

    PARTS DIAGRAM...

  • Page 63: Parts List

    Parts List Item Part No. Description Size No. Q’ty BS330SA-1 Base TS-1499141 Hex. Cap Bolt M12x80 TS-2342121 BS330SA-4 Coolant Pump TS-1534051 Round Head Screw M6x16 TS-1524021 Set Screw M8x10 TS-2286121 Round Head Screw M6x12 TS-2361061 Spring Washer TS-1550041 Washer M6x13 BS330SA-6-4 Coolant Tank Cover BS330SA-7...
  • Page 64 Item Part No. Description Size No. Q’ty 14-2 BS330SA-14-2 Hinge Pin 14-4 TS-2286302 Round Head Screw M6x30 14-5 TS-2361061 Spring Washer 14-6 TS-1550041 Washer M6x13 14-7 TS-1541021 BS330SA-21 Hand Wheel 21-1 TS-0270032 Set Screw 5/16”x3/8 21-2 BS330SA-21-2 Handle BS330SA-22 Rack BS330SA-23 Lead Screw Seat 23-1...
  • Page 65 Item Part No. Description Size No. Q’ty TS-1550041 Flat Washer M6x13 TS-1491081 Hex. Cap Bolt M10x50 39-1 TS-1550071 Flat Washer 39-2 TS-2361101 Spring Washer 39-3 TS-2342101 TS-1492051 Hex. Cap Bolt M12x50 40-1 TS-2361121 Spring Washer 40-2 TS-2360121 Washer BS330SA-41 Switch Mounting Plate TS-2361061 Spring Washer TS-1482041...
  • Page 66 Item Part No. Description Size No. Q’ty 56-2 TS-2361061 Spring Washer BS330SA-57 Switch Mounting Plate 57-1 BS330SA-57-1 Handle M10x30 57-2 TS-1550071 Flat Washer M10x27 TS-1504051 Hex. Socket Cap Screw M8x25 TS-2361081 Spring Washer TS-1503071 Hex. Socket Cap Screw M6x30 61-1 TS-1540041 61-2 TS-1550041...
  • Page 67 Item Part No. Description Size No. Q’ty BS330SA-78 Blade Wheel Cover TS-2286121 Round Head Screw M6x12 79-1 BS330SA-79-1 Flat Head Screw 3/16x1/4 79-2 BS330SA-79-2 Lock Pin BS330SA-81 Brush Cover 81-1 TS-1482021 Hex. Cap Bolt M6x12 81-2 TS-2361061 Spring Washer 81-3 TS-1550041 Flat Washer 81-4...
  • Page 68 Item Part No. Description Size No. Q’ty 94-3 TS-1525021 Set Screw M10x12 BS330SA-95 Plate 95-1 TS-1482021 Hex. Cap Bolt M6×12 95-2 TS-2361061 Spring Washer 95-3 TS-1550041 Washer BS330SA-96 Pulley Cover BS330SA-97 Input Pulley BS330SA-98 Belt 1922V443 BS330SA-99 Variable Speed Adjustable BS330SA-100 Cover Plate 100-1...
  • Page 69 Item Part No. Description Size No. Q’ty BS330SA-117 Shaft BS330SA-118 Spring TS-1503041 Hex. Socket Cap Screw M6x16 BS330SA-120 Idle Wheel BS330SA-121 Jam Nut BS330SA-122 Star Washer BS330SA-123 Ball Bearing 30206 123-1 BS330SA-123-1 Ball Bearing Cover BS330SA-124 Spacer BS330SA-125 Blade Guard 125-1 TS-2228161 Hex.
  • Page 70 Item Part No. Description Size No. Q’ty BS330SA-144 M4x32 BS330SA-145 Rubber Pad BS330SA-146 Stop Block BS330SA-147 Chip Brush 147-1 TS-1482021 Hex. Cap Bolt M6x12 147-2 TS-2361061 Spring Washer 147-3 TS-1550041 Washer BS330SA-148 BS330SA-149 Brush Bracket 149-1 TS-1482031 Hex. Cap Bolt M6x16 149-2 TS-2361061...
  • Page 71 Item Part No. Description Size No. Q’ty BS330SA-174 Belleville Spring W=2.5mm BS330SA-175 Stop Flange 175-1 TS-1524051 Set Screw M8x20 BS330SA-176 Limit Switch 1307 176-1 BS330SA-176-1 Round Head Screw 5/32”x1 176-2 TS-1550021 Washer 176-3 TS-1540021 BS330SA-177 Cover 177-1 TS-1482021 Hex. Cap Bolt M6x12 177-2 TS-2361061...
  • Page 72 Item Part No. Description Size No. Q’ty TS-2228161 Hex. Cap Bolt M8x16 BS330SA-204 Turning Slide (Long) BS330SA-205 Bracket TS-1503061 Hex. Socket Cap Screw M6x25 TS-2311101 TS-1491041 Hex. Cap Bolt M10x30 BS330SA-209 Adjustable Handle TS-2361121 Spring Washer TS-1506031 Hex. Socket Cap Screw M12x30 TS-1524021 Set Screw...
  • Page 73 Item Part No. Description Size No. Q’ty BS330SA-235 Stop Switch BS330SA-236 Start Switch BS330SA-237 Power Indicator Light BS330SA-238 Pump Start Switch BS330SA-239 Emergency Stop Switch BS330SA-240 Bow Down Switch BS330SA-241 Turning Slide (Short) BS330SA-242 Washer Ø51x5x13 BS330SA-243 Hex. Cap Bolt M12x20 TS-2360121 Washer...
  • Page 74 Item Part No. Description Size No. Q’ty BS330SA-265 Round Head Screw 5/32x1 1/4 BS330SA-266 Hex. Cap Bolt M6x8 TS-2361061 Spring Washer 267-1 TS-1550041 Washer BS330SA-268 Limit Switch 1307 BS330SA-269 5/32 BS330SA-270 Shaft BS330SA-271 Fixed Vise Jaw TS-2361121 Spring Washer TS-1506051 Hex.
  • Page 75 NOTES...
  • Page 76 BAILEIGH INDUSTRIAL 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com...

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