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OPERATOR'S MANUAL
MANUAL COLD SAW
MODEL: CS-225M-V2
Baileigh Industrial Holdings LLC
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
Rev. 03/2020
© 2020 Baileigh Industrial Holdings LLC
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Summary of Contents for Baileigh Industrial CS-225M-V2
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SPECIFICATIONS ..................9 TECHNICAL SUPPORT ....................9 UNPACKING AND CHECKING CONTENTS ..............10 TRANSPORTING AND LIFTING .................. - Page 3 PARTS DIAGRAM ......................34 Parts List ........................36 ELECTRICAL PARTS ....................39 Electrical Parts List ....................40 ELECTRICAL SCHEMATIC ..................41 TROUBLESHOOTING ....................42...
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Page 4: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 5 We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 6: Introduction
INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. -
Page 7: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 8 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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Page 9: Safety Precautions
CALIFORNIA PROPOSITION 65 WARNING: Cancer and Reproductive Harm. www.P65Warnings.ca.gov SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. - Page 10 4. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools have been removed. 5. Keep work area clean. Cluttered areas invite injuries. 6. Overloading machine. By overloading the machine you may cause injury from flying parts. DO NOT exceed the specified machine capacities.
- Page 11 22. DO NOT touch live electrical components or parts. 23. Turn off power before checking, cleaning, or replacing any parts. 24. Be sure all equipment is properly installed and grounded according to national, state, and local codes. 25. Keep all cords dry, free from grease and oil, and protected from sparks and hot metal. 26.
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Page 12: Technical Specifications
TECHNICAL SPECIFICATIONS Round Solid 45° / 90° 1.5" (38.1mm) / 1.75" (44.5mm) Round Tube 45° / 90° 2.125" (54mm) / 2.5" (63.5mm) Square Tube 45° / 90° 2" x 2" (50.8 x 50.8mm) / 2.25" x 2.25" (57 x 57mm) Square Solid 45°... -
Page 13: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. - Page 14 Two Person Lift. Use an assistant or lifting devise to support the weight of the saw body. Do not lift alone. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. Material Stop Rubber Feet Head and Base Assembly...
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Page 15: Transporting And Lifting
TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... - Page 16 • Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects. • If long lengths of material are to be fed into the machine, make sure that they will not extend into any aisles. •...
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Page 17: Overall Dimensions
OVERALL DIMENSIONS Machine Dimensions (when assembled) -
Page 18: Getting To Know Your Machine
GETTING TO KNOW YOUR MACHINE Saw Blade Head Assembly The section of the machine composed of the motor, gear transfer system, disc or blade, and feed handle. Feed Handle (A) A long angled tube with a grip for raising and lowering the saw blade head and a trigger switch to start and stop the blade motor. -
Page 19: Assembly And Set Up
ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. Locate and prepare the machine for assembly. 1. - Page 20 7. Attach the feed handle to the head assembly. 8. Insert the threaded end of the feed handle (L) into the gear oil fill hole (M). 9. Turn the handle clockwise (cw) until tight so that the trigger switch (N) points up. 10.
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Page 21: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. - Page 22 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
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Page 23: Operation
OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy materials, make sure they are properly supported. Miter Angle CAUTION: Check that the cutting blade clears all parts of the vise assembly before cutting. -
Page 24: Loading The Piece Part
Loading the Piece Part 1. Use the vise hand-wheel to open the jaws wider than the width of the piece. 2. Measure and mark off the length of material to be cut. 3. Place the piece on the flat surface in between the vise jaws. 4. -
Page 25: Cutting Operation Cycle
Cutting Operation Cycle 1. Set the miter cut angle. 2. Open the vise jaws. 3. Adjust the bar stop for cutting length as needed. 4. Load and clamp the piece part. 5. Insert the yellow lock key (A) into the red power switch. -
Page 26: Machine Adjustments
MACHINE ADJUSTMENTS WARNING: BEFORE PERFORMING THE FOLLOWING OPERATIONS, THE ELECTRIC POWER SUPPLY AND THE POWER CABLE MUST BE COMPLETELY DISCONNECTED. Setting Saw Blade Head Stop To adjust the saw blade head DOWN stop: 1. Turn the stop bolt (A) up or down as desired to set the stop position of the blade. -
Page 27: Changing The Saw Blade
Changing the Saw Blade To change the saw blade: 1. Loosen the screw (A) enough to rotate the cover plate and expose the hub. Lightly tighten the screw. 2. Release and pivot the mobile guard (B) by removing the hex socket screw (C). 3. -
Page 28: Metal Chip Indicators
Metal Chip Indicators Chips are the best indicator of correct material feed force. Monitor chip information and adjust feed accordingly. • Thin or Powdered Chips – increase feed rate or reduce saw speed • Burned Chips – reduce feed rate and / or saw speed •... -
Page 29: General Characteristics
General Characteristics Fine Tooth Pitch – used for thin wall materials such as sheet steel, tubes and profiles. Coarse Tooth Pitch – used for large cross-sections, and for soft materials (aluminum alloys and soft alloys in general). Determining Proper Tooth Pitch Proper tooth pitch depends on: The size of the section. -
Page 30: Breaking In A Saw Blade
Breaking in a Saw Blade Important: A new blade requires a break- in period, during which time about half the normal feeding speed should be used. Sharp cutting edges with extremely small edge radii are required for high cutting capacity. To achieve the optimal tool life we recommend breaking-in the blade accordingly. - Page 31 Teeth shape “C” TYPE SHARPENING (HZ) Coarse toothing with roughing tooth raked on both sides and non-raked finishing tooth. The roughing tooth is about 0.3 mm higher. Coarse toothing with roughing tooth and finishing tooth. Used in saws with pitch greater than or equal to 5 mm for cutting ferrous and non-ferrous materials with solid or solid-profiled sections.
- Page 32 Use the chart on the following page to help select the saw blade suitable for your application. Baileigh Industrial offers a wide selection of tooth styles for various cutting applications. Please phone Baileigh Industrial at (920.684.4990) to have one of our technicians assist you in...
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Page 33: Blade Selection Chart
BLADE SELECTION CHART... -
Page 34: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. LUBRICATION OIL TABLE 1 Above 82°F (Select from the products listed below) Brand Hydraulic Tank Oil... - Page 35 Daily Maintenance • Check daily for any unsafe conditions and fix immediately. • Check that all nuts and bolts are properly tightened. • Do a general cleaning by removing dust and metal chips from the machine. • Top off the coolant tank. (80% of full tank capacity) •...
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Page 36: Accessing And Cleaning The Coolant System
7. Install the feed handle and connect the trigger cord to the electrical box connector. Oil Disposal • Used oil products must be disposed of in a proper manner following local regulations. Accessing and Cleaning the Coolant System The coolant pump and tank should be cleaned frequently. -
Page 37: Parts Diagram
PARTS DIAGRAM... -
Page 39: Parts List
Parts List Item Part No. Description Qty. CS225M-1 Base CS225M-2 Spring Pin CS225M-3 Scale CS225M-4 Support Block CS225M-5 Socket head cap screw CS225M-8 Stop Rod CS225M-9 Cabinet CS225M-10 Coolant tank CS225M-12 Hex cap screw CS225M-13 Rubber foot CS225M-14 Bolt CS225M-15 Pipe coupling CS225M-16 Coolant tube... - Page 40 Item Part No. Description Qty. CS225M-37 Socket head cap screw CS225M-38 Hex nut CS225M-39 Handle hub CS225M-40 Handle CS225M-41 Spring pin CS225M-42 Support Link CS225M-43 Lock nut CS225M-44 Socket head cap screw CS225M-45 Guide link CS225M-46 Retaining ring S60 CS225M-47 Screw CS225M-48 Socket head cap screw...
- Page 41 Item Part No. Description Qty. CS225M-72 Head gasket CS225M-73 Switch box CS225M-74 QF Switch, On/E-Stop Off CS225M-75 M1 Saw Motor CS225M-76 Bolt CS225M-77 Washer CS225M-78 Filter CS225M-80 M2 Coolant Motor and Pump CS225M-82 Cable CS225M-83 Washer CS225M-84 Bolt CS225M-85 Cover CS225M-86 Screw CS225M-87...
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Page 42: Electrical Parts
ELECTRICAL PARTS DCPS... -
Page 43: Electrical Parts List
Electrical Parts List Item Item Description Technical Data Qty. CS225M-74 Power / Emergency Stop 250V / 20A / HY18-XX 15A 1/2HP 125/250VAC / 0.6A CS225M-58 Trigger Switch 125VDC BB4616M-KM- Latching Relay CN-6 600VAC 20A PL1440-RHU- RHN-5M 9 – 12.5A Thermal Overload 10K1 CS225MA-KA1 Relay, Coolant Pump... -
Page 44: Electrical Schematic
ELECTRICAL SCHEMATIC AC110V DC24V+ Coolant Pump DCPS DC POWER DC24V- AC110V Main Motor... -
Page 45: Troubleshooting
TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. Blade and Cut Diagnosis FAULT PROBABLE CAUSE REMEDY Wrong tooth pitch. Choose a suitable disk. DISK VIBRATION Unsuitable tooth profile. Choose a suitable disk. Ineffective gripping of the part in Check the gripping of the part. - Page 46 FAULT PROBABLE CAUSE REMEDY Too fast advance. Decrease advance, exerting less cutting pressure. CUT OFF THE STRAIGHT Ineffective gripping of the part in Check the gripping of the part the vise. which may be moving sideways. Adjust the head. Disk head off the straight. Choose proper tool quality, type, Disk sides differently and construction characteristics.
- Page 47 FAULT PROBABLE CAUSE REMEDY Too fast advance Decrease advance, exerting less cutting pressure. Wrong cutting speed Change disk speed and/or diameter. Wrong tooth pitch Choose a suitable disk. Low quality disk Use a better-quality disk. Ineffective gripping of the part in Check the gripping of the part.
- Page 48 FAULT PROBABLE CAUSE REMEDY Wrong running in of the disk. When cutting for the first time run in the tool, making a series of cuts at a low advance speed, spraying the cutting area with lubricating coolant. Wrong cutting speed. Change disk speed and / or PREMATURE DISK Unsuitable tooth profile.
- Page 49 NOTES...
- Page 50 NOTES...
- Page 51 NOTES...
- Page 52 BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL HOLDINGS LTD. U WIFT OINT WIFT ALLEY NDUSTRIAL STATE UGBY , CV21 1QH U IDLANDS...
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What are the actual diameters and spread of the pinholes