Baileigh Industrial CS-350EU Operator's Manual
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Baileigh Industrial CS-350EU Operator's Manual

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OPERATOR'S MANUAL
MANUAL COLD SAW
MODEL: CS-350EU
Baileigh Industrial Holdings LLC
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
Rev. 07/2020
© 2020 Baileigh Industrial Holdings LLC

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Summary of Contents for Baileigh Industrial CS-350EU

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SUPPORT ....................8 TECHNICAL SPECIFICATIONS ..................9 UNPACKING AND CHECKING CONTENTS ..............10 TRANSPORTING AND LIFTING ..................
  • Page 3 Adjusting the Mitering Lock Lever ................33 Adjustment of Saw Blade Head ................. 33 Setting Saw Blade Head Stop ................... 33 Blade tracking adjustment ..................34 Changing the Saw Blade ................... 34 LUBRICATION AND MAINTENANCE ................35 Accessing and Cleaning the Coolant System ............36 Oils for Lubricating Coolant ..................

  • Page 4: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 5 We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 6: Introduction

    INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product.

  • Page 7: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 8 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.

  • Page 9: Safety Precautions

    CALIFORNIA PROPOSITION 65 WARNING: Cancer and Reproductive Harm. www.P65Warnings.ca.gov SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury.
  • Page 10 4. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools have been removed. 5. Keep work area clean. Cluttered areas invite injuries. 6. Overloading machine. By overloading the machine you may cause injury from flying parts. DO NOT exceed the specified machine capacities.

  • Page 11: Technical Support

    22. DO NOT touch live electrical components or parts. 23. Turn off power before checking, cleaning, or replacing any parts. 24. Be sure all equipment is properly installed and grounded according to national, state, and local codes. 25. Keep all cords dry, free from grease and oil, and protected from sparks and hot metal. 26.

  • Page 12: Technical Specifications

    TECHNICAL SPECIFICATIONS Blade Size (Customer Supplied, must Ø14" (355mm) x T0.10” (2.5mm) match work material) Arbor Size 1.26" (32mm) Blade Speed Variable, 24 - 120rpm Head Style Pivot Operation Manual Head Miter 45° Left / 45° Right Vice Style Single Action with Cam Lock Maximum Vice Opening 4.72"...

  • Page 13: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete in two boxes on one pallet. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children...
  • Page 14 Two Person Lift. Use an assistant or lifting devise (preferred) to support the weight of the saw body. Do not lift alone. Material Stop Head and Stand Assembly Hardware Support Roller Feed Handle...

  • Page 15: Transporting And Lifting

    TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •...

  • Page 16: Anchoring The Machine

    • Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects. • If long lengths of material are to be fed into the machine, make sure that they will not extend into any aisles. •...

  • Page 17: Overall Dimensions

    OVERALL DIMENSIONS Machine Dimensions (when assembled)

  • Page 18: Getting To Know Your Machine

    GETTING TO KNOW YOUR MACHINE Saw Blade Head Assembly The section of the machine composed of the saw motor, gear case, blade and blade guard, and feed handle and trigger switch. Feed Handle A long angled tube with a grip for raising and lowering the disk head and a trigger switch to start and stop the saw motor.

  • Page 19: Vise

    Vise A clamping system that provides the basic support and grip for the work material. A handwheel opens and closes the vise jaws. From the operators position in front of the saw, the left side of the vise has the jaws to clamp the material. The right side bar provides support to reduce and prevent the material from kicking out at the end of the cut.

  • Page 20: Stand

    Stand Support structure for the machine head assembly, machine base, vise system, and coolant pump system. Houses additional electrical operation components. Coolant Pump Located in the back of the machine stand, the self contained coolant system includes a tank, coolant pump, filter, and hoses.

  • Page 21: Assembly And Set Up

    ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. Take out the accessories box (A) and the feed handle (B) from inside of the stand and set aside for later use.
  • Page 22 Attach the feed handle to the head assembly. • Insert the threaded end of the feed handle (E) into the gear oil fill hole (F). • Turn the handle clockwise (cw) until tight so that the trigger switch (G) points up. •...
  • Page 23 Verify coolant tank installation. • Place the coolant pump (M) towards the rear opening of the machine stand. • Place the coolant tank (N) onto the coolant platform (O). The trough of the tank fits over the vertical lip of the platform.

  • Page 24: Electrical

    ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.
  • Page 25 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

  • Page 26: Operation Setup

    OPERATION SETUP Miter Angle CAUTION: Check that the cutting blade clears all parts of the vise assembly before cutting. The blade can strike and damage parts of the vise assembly (especially during miter cuts) if not properly adjusted. 1. Push the miter lock lever (A) to the left to release the disk head and vise assembly.

  • Page 27: Vise Operation

    Vise Operation 1. Use the hand wheel (A) to open and close the vise jaw (B) for pieces that vary in width. a. Counter clockwise (ccw) to open jaws b. Clockwise (cw) to close jaws 2. Use the vise release lever (C) to quickly clamp and unclamp pieces of the same width.

  • Page 28: Setting Cut Length

    Setting Cut Length Setting the cut length eliminates measuring duplicate pieces. 1. Measure and mark the length of material to be cut off. 2. Load the piece part. 3. Line up the cut. 4. Clamp the piece part. 5. Loosen the hand knob (A) at the base of the bar riser. 6.

  • Page 29: Operation

    OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy material make sure they are properly supported. Cutting Cycle • Set the miter cut angle. •...

  • Page 30: Metal Chip Indicators

    Metal Chip Indicators Chips are the best indicator of correct material feed force. Monitor chip information and adjust feed accordingly. • Thin or Powdered Chips – increase feed rate or reduce saw speed • Burned Chips – reduce feed rate and / or saw speed •...

  • Page 31: General Characteristics

    General Characteristics Fine Tooth Pitch – used for thin wall materials such as sheet steel, tubes and profiles. Coarse Tooth Pitch – used for large cross-sections, and for soft materials (aluminum alloys and soft alloys in general). Determining Proper Tooth Pitch Proper tooth pitch depends on: The size of the section.

  • Page 32: Breaking In A Saw Blade

    Breaking in a Saw Blade Important: A new blade requires a break- in period, during which time about half the normal feeding speed should be used. Sharp cutting edges with extremely small edge radii are required for high cutting capacity. To achieve the optimal tool life we recommend breaking-in the blade accordingly.
  • Page 33 Teeth shape “C” TYPE SHARPENING (HZ) Coarse toothing with roughing tooth raked on both sides and non-raked finishing tooth. The roughing tooth is about 0.3 mm higher. Coarse toothing with roughing tooth and finishing tooth. Used in saws with pitch greater than or equal to 5 mm for cutting ferrous and non-ferrous materials with solid or solid-profiled sections.
  • Page 34 Use the chart on the following page to help select the saw blade suitable for your application. Baileigh Industrial offers a wide selection of tooth styles for various cutting applications. Please phone Baileigh Industrial at (920.684.4990) to have one of our technicians assist you in...

  • Page 35: Blade Selection Chart

    BLADE SELECTION CHART...

  • Page 36: Machine Adjustments

    MACHINE ADJUSTMENTS WARNING: BEFORE PERFORMING THE FOLLOWING OPERATIONS, THE ELECTRIC POWER SUPPLY AND THE POWER CABLE MUST BE COMPLETELY DISCONNECTED. Adjusting the Mitering Lock Lever 1. The lock lever may require adjustment when the lever contacts the machine base and fails to lock the machine head at required angle.

  • Page 37: Blade Tracking Adjustment

    Blade tracking adjustment The head pivot shaft is supported by eccentric bushings. If blade tracks off center resulting in crooked cuts, adjust as follows. 1. Loosen the set screw (A) from rear of head pivot with 4mm hex wrench. 2. If blade tracks to right side (viewed from back of the saw as shown.), rotate eccentric shaft forward.

  • Page 38: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Daily Maintenance •...

  • Page 39: Accessing And Cleaning The Coolant System

    Yearly Maintenance Change the oil in the gear case as follows: • Position the saw head in the horizontal position. • Remove the connecting plug (A) from the electrical box socket and unscrew the feed handle (B). • Place a container under the drain hole (C) and remove the drain plug.

  • Page 40: Storing Machine For Extended Period Of Time

    Storing Machine for Extended Period of Time If the Cold Saw is to be inactive for a long period of time, prepare the machine as follows: • Detach the plug from the electrical supply panel. • Release the head return spring. •...

  • Page 41: Lubrication Oil Table 1

    LUBRICATION OIL TABLE 1 Above 82°F (Select from the products listed below) Brand Hydraulic Tank Oil Gear Oil Slideway Oil Mobil DTE XL 68, DTE 16M Mobilgear 634, SHC 460 Mobil Vactra Oil No. 4 Shell Shell Tellus Oil 68 Shell Omala Oil 460 Shell Tonna Oil T220 Exxon...

  • Page 42: Parts Drawing A

    PARTS DRAWING A...

  • Page 43: Parts List A

    PARTS LIST A Item Part No. Description Size Qty. CS350EU-A1 Lock Handle CS350EU-A2 Lock Nut CS350EU-A3 Hex Socket Cap Screw CS350EU-A4 Hex Socket Cap Screw M8x25 CS350EU-A5 Washer 5/16" CS350EU-A6 Drainage CS350EU-A7 Rubber CS350EU-A8 Base CS350EU-A9 Hex Socket Cap Screw M8x16 CS350EU-A10 Washer...
  • Page 44 Item Part No. Description Size Qty. CS350EU-A34 Set Screw CS350EU-A35 Washer CS350EU-A36 CS350EU-A37 CS350EU-A38 Vise Clamp CS350EU-A39 Vise Bench CS350EU-A40 Hex Socket Cap Screw M5x25 CS350EU-A41 Small Grooved Jaw CS350EU-A42 Grooved Jaw CS350EU-A43 Stopper CS350EU-A44 Hex Socket Cap Screw M8x20 CS350EU-A45 Hex Socket Cap Screw M8x25...
  • Page 45 Item Part No. Description Size Qty. CS350EU-A69 Rubber CS350EU-A70 Blade Cover (Casting) CS350EU-A71 Plate (Cover) CS350EU-A72 Hex Socket Cap Screw M12x35 CS350EU-A73 Fixing Flange Saw Blade 350mm CS350EU-A75 Spindle Shaft CS350EU-A76 Oil Seal 50 x 72 x 8 CS350EU-A77 Taper Roller 32008 CS350EU-A78 Spindle Sleeve...
  • Page 46 Item Part No. Description Size Qty. A104 CS350EU-A104 Hex Socket Cap Screw M6x20 A105 CS350EU-A105 A106 CS350EU-A106 Set Screw M10x35 A107 CS350EU-A107 Oil Seal A108 CS350EU-A108 Bushing A109 CS350EU-A109 Lock Bolt with Knob 5x55 A110 CS350EU-A110 Bracket, Length Setting A111 CS350EU-A111 Upper Length Setting Rod A112...

  • Page 47: Parts Drawing B

    PARTS DRAWING B...

  • Page 48: Parts List B

    PARTS LIST B Item Part No. Description Size Qty. CS350EU-B1 Stand CS350EU-B2 CS350EU-B3 Washer 1/4" CS350EU-B4 Support Plate CS350EU-B5 Washer 1/4" CS350EU-B6 Hex Cap Screw M6x15 CS350EU-B7 Coolant Tank CS350EU-B8 Hose CS350EU-B9 Hose Clamp CS350EU-B10 Washer 1/4" CS350EU-B11 Hex Socket Cap Screw M6x16 CS350EU-B12 M3 Coolant Pump...
  • Page 49 Item Part No. Description Size Qty. CS350EU-B33 Washer CS350EU-B35 TC Transformer CS350EU-B36 Fuse and Fuse Base CS350EU-B37 Relay, KR1, KR2 CS350EU-B38 Terminal Strip CS350EU-B39 Mounting Panel CS350EU-B40 Wire Relief CS350EU-B41 Screw CS350EU-B42 Plate, Cover CS350EU-B43 Plate, Supporter CS350EU-B44 Collar...

  • Page 50: Electrical Schematic

    ELECTRICAL SCHEMATIC KR1 Relay (Fan) KR2 Relay (Pump) SA1 Main Switch SA2 Pump Switch SB1 Emergency Stop Button SB2 Stop Button SB3 Start Button/Lamp Speed Controller Inverter Motor Fan Motor Coolant Pump...

  • Page 51: Electrical Parts

    ELECTRICAL PARTS (internal)
  • Page 52 A1 Display...

  • Page 53: Electrical Parts List

    ELECTRICAL PARTS LIST Item Description and Function Technical Data Qty. 0.5A, 6.2x30, 250V Fuses 0.5A, 6.2x30, 250V 1A, 6.2x30, 250V Fuse base 10A, 1P, FSB-104 BMY5-4C-5-S-CWL, 250VAC 5A Relay Coil: 24VAC 50/60Hz BMY5-2C-5-S-CWL, 250VAC 5A Relay Coil: 24VAC 50/60Hz Variable Speed AC Motor VFD022E21A, 220/240V 24A Driver 0-240V 11A 4.2KVA, 3.0Hp (2.2kw)

  • Page 54: Troubleshooting

    TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. Blade and Cut Diagnosis FAULT PROBABLE CAUSE REMEDY Wrong tooth pitch. Choose a suitable disk. DISK VIBRATION Unsuitable tooth profile. Choose a suitable disk. Ineffective gripping of the part in Check the gripping of the part.
  • Page 55 FAULT PROBABLE CAUSE REMEDY Too fast advance. Decrease advance, exerting less cutting pressure. CUT OFF THE STRAIGHT Ineffective gripping of the part in Check the gripping of the part the vise. which may be moving sideways. Disk head off the straight. Adjust the head.
  • Page 56 FAULT PROBABLE CAUSE REMEDY Too fast advance Decrease advance, exerting less cutting pressure. Wrong cutting speed Change disk speed and/or diameter. Wrong tooth pitch Choose a suitable disk. Low quality disk Use a better-quality disk. Ineffective gripping of the part in Check the gripping of the part.
  • Page 57 FAULT PROBABLE CAUSE REMEDY Wrong running in of the disk. When cutting for the first time run in the tool, making a series of cuts at a low advance speed, spraying the cutting area with lubricating coolant. Wrong cutting speed. Change disk speed and / or PREMATURE DISK diameter.
  • Page 58 NOTES...
  • Page 59 NOTES...
  • Page 60 BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL HOLDINGS LTD. U WIFT OINT WIFT ALLEY NDUSTRIAL STATE UGBY , CV21 1QH U IDLANDS...

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