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Summary of Contents for MP Filtri UFM041
- Page 1 User’s Manual UFM041 Mobile fi ltration unit PASSION TO PERFORM...
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Page 3: Product Overview
PRODUCT OVERVIEW UFM041 fi ltration unit series Key features: - Transfer - Filtration - Flow rates 34 l/min - Maximum working pressure 5 bar - Absolute fi ltration - Wide range of fi ltration media - Water removal fi lter elements... - Page 4 Mobile filtration unit...
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Page 5: Declaration Of Conformity
DECLARATION OF CONFORMITY EC declaration DECLARATION OF CONFORMITY IN ACCORDANCE WITH 2006/42/EC MACHINERY DIRECTIVE The company: MP Filtri S.p.A. Via 1° Maggio, 3 20042 - Pessano con Bornago (MI) - Italy as a manufacturer, it declares that the machine: Name... -
Page 6: Table Of Contents
Page PRODUCT OVERVIEW Declaration of Conformity Table of contents GENERAL WARNINGS General warnings and information for the recipient 1.1 General information 1.2 General and safety instructions 1.3 Operator station and dangerous areas 1.4 Hazards and risks that cannot be eliminated 1.5 Personal protective equipment TRANSPORT AND STORAGE Transport and handling conditions... - Page 7 TABLE OF CONTENTS Page UFM 041 - MOBILE FILTRATION UNIT Technical features Dimensions Hydraulics diagrams and material list Installation procedures and general operation Introduction Filter element installation Wiring diagram 6.3.1 Electrical connection 6.3.2 Triangular electrical connection of a three-phase motor 6.3.3 Electrical connection of a single-phase motor 6.3.4 Electrical panel 6.3.5 Electrical panel labels...
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Page 8: General Warnings And Information For The Recipient
1 General warnings and information for the recipient 1.1 General information The mobile filtration units of the UFM series have been designed and manufactured in compliance with the machinery directive and the low voltage directive with regards to electric motors. The EC Declaration of Conformity is included in this manual. The warranty has a duration of twelve months starting from the date shown on the delivery note. - Page 9 GENERAL WARNINGS To allow rapid identification of the employees who must read this manual, definitions have been used with the following meaning: The person in charge of using the machine for productive purposes. The operator is aware of the measures taken by the machine manufacturer to eliminate the sources of risk of accidents at OPERATOR work and complies with the operational constraints.
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Page 10: Operator Station And Dangerous Areas
1.3 Operator station and dangerous areas Areas adjacent to the electric motor due to the presence of live equipment and potentially very hot surfaces are to be considered as dangerous areas. The operator has no reason to access electrical equipment and is not authorised to do so. The trolley must be taken out of service and/or dismantled in full compliance with the regulations in force at that time in the country where the machine is installed. -
Page 11: Transport And Storage
The filtration unit is transported packaged with strapping and plastic film. The product is moved by means of wheels. The movement of the same is carried out by acting on the special handle. The weight of each individual unit is shown below: Total weight UFM041 45 Kg Mobile filtration unit... - Page 12 Mobile filtration unit...
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Page 13: General Warranty Conditions
GENERAL WARRANTY CONDITIONS 3 Warranty, limits and exclusions 1 - The seller assumes a guarantee of the normal mechanical operation of their product for a period of one year (except as provided for in Item H4 referred to the general conditions of sale and warranty sent with each order confirmation) from the delivery date. 2 - The warranty is limited to the replacement of damaged or defective parts due to poor quality of the material or construction. -
Page 14: Mobile Transfer And Filtration Units
Optical and electrical systems for filter monitoring. Electrical systems for greater safety: - unit shutdown in case of clogged filter (from the UFM041 version onwards) - unit shutdown when the set cleanliness class is reached (particle counter version only). Before commissioning the equipment make sure:... -
Page 15: Test Certificate
PRODUCT DOCUMENTATION 4.1 Test certifi cate Hard copy of test certifi cate is attached to the cart. 4.2 Download Area Please scan the QR codes below to get updated electronic version of the related document. MOBILE FILTRATION UNIT CONTAMINATION MONITORING QUICK GUIDE PRODUCTS General catalogue... - Page 16 Mobile filtration unit...
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Page 17: Technical Features
-20 °C to +45 °C Protection class IP 55 Seals Compatibility with hydraulic fl uids Mineral & Synthetic oils. For other fl uids contact MP Filtri. Hoses Flexible suction hose DN25 L = 3000 mm Nozzle Øe = 25... -
Page 18: Dimensions
5.1 Dimensions Drain valve Mobile filtration unit... -
Page 19: Hydraulics Diagrams And Material List
UFM041 5.2 Hydraulic circuit and bill of materials PRESSURE (OUT) G 3/4” Versions: UFM041MA1010P01 - UFM041TA1010P01 Position Quantity Description 34 l/min Y shaped filter 900 µm Gear pump Motor/pump coupling Single-phase electric motor 0.75 kW 4P-B3/B5 (IE3) Three-phase electric motor 0.75 kW 4P-B3/B5 (IE3) Filter Microfibre filter element 1 µm... -
Page 20: Installation Procedures And General Operation
- Off-line filtration (maximum recommended volume 350/500L) The standard version of the filtration unit is delivered without a filter element, before its use install an original MP Filtri filter element suitable for the type of unit being used (see filter element codes listed in Table 6.7.2 Item.8) and carry out the procedures described in Section 6.2 "Filter element installation". -
Page 21: Wiring Diagram
UFM041 6.3 Wiring diagram 6.3.1 Electrical connection The trolley must be connected via the plug supplied to the power supply, checking: - the laws and technical specifications valid in the place and at the time of installation - that the power supply voltage and the frequency at the connection point are compatible with those indicated on the rating plate of the mobile filtration unit - the data shown on the rating plate. -
Page 22: Electrical Connection Of A Single-Phase Motor
6.3.4 Electrical panel 3-phase electrical panel Single-phase electrical panel 6.3.5 Electrical panel labels - not applicable for UFM041 6.4 U 6.4.1 Installation The mobile filtration unit must be positioned in a place that guarantees its stability during use. -
Page 23: Power On
After inserting the plug, turn the rotary knob for turning on and off to "I" on the terminal box of the motor (Fig. 1). At this point the transfer and filtration of the fluid begins. Rotary knob Fig.1 ON/OFF 6.4.3 Air vent - not applicable for UFM041 6.4.4 Oil analysis with particle counter - not applicable for UFM041 Mobile filtration unit... -
Page 24: Shutdown
6.5 Normal and scheduled maintenance The UFM041 does not require particular maintenance interventions, it is in any case a good rule to check the perfect condition of the suction and discharge hoses before each use. Check that the fi lter element is correctly installed and that the fi lter cover is tightly screwed on. -
Page 25: Oil Leaks
UFM041 6.5.1 Oil leaks Oil leaks can form on the joints of the hoses and on fi ttings if any connections or screws are loosened, in which case we recom- mend checking the correct tightness. If the operations described above are not able to solve the problem, contact the manufacturer. -
Page 26: Air Vent
Collect the replaced oil and filter element in a container and dispose of it in accordance with the regulations in force. NOTE Any intervention must be carried out with the machine off. Always remember to unplug the power supply. CAUTION 6.6.2 Air vent - not applicable for UFM041 Mobile filtration unit... -
Page 27: Replacing And Cleaning Of The Filter In The Suction Line
UFM041 6.6.3 Replacing and cleaning of the filter in the suction line Regularly (every 6 months or if you hear pump cavitation noises) check the blockage status of the suction filter and clean or replace it if necessary. Suction filter... -
Page 28: Designation & Ordering Code
Manometer Filter element Without element (for ordering, see table 8.1, pos. 8) Filtration surface Standard Option No options Option MP Filtri standard Customized MANOMETER (*) BVA Axial pressure gauge Settings Ordering code 2.5 bar ±10% BV A 25 P01 Mobile filtration unit... -
Page 29: Spare Parts
UFM041 8 Spare parts 8.1 List of spare parts Position Series Description Code Quantity UFM041MA1010P01 Y-shaped filter 1” BSP - 900 µm 02200007 UFM041TA1010P01 UFM041MA1010P01 External gear pump with integrated pressure relief valve 02200008 UFM041TA1010P01 UFM041MA1010P01 Pump bracket LMG201MFS2004SANU UFM041TA1010P01... -
Page 30: Filter Element Detail
All data, details and words contained in this publication are provided for use by technically qualifi ed personnel at their discretion, without warranty of any kind. MP Filtri reserves the right to make modifi cations to the models and versions of the described products at any time for both technical and/or commercial reasons. - Page 32 WORLDWIDE NETWORK CANADA RUSSIAN FEDERATION CHINA SINGAPORE FRANCE UNITED ARAB EMIRATES GERMANY UNITED KINGDOM INDIA PASSION TO PERFORM mp ltri.com...
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