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Summary of Contents for MP Filtri UFM181
- Page 1 User’s Manual UFM181 Mobile fi ltration unit PASSION TO PERFORM...
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Page 3: Product Overview
PRODUCT OVERVIEW UFM181 fi ltration unit series Key features: - Transfer - Filtration - Flow rates 180 l/min - Maximum working pressure 10 bar - Absolute fi ltration - Wide range of fi ltration media - Water removal fi lter elements... - Page 4 Mobile filtration unit...
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Page 5: Declaration Of Conformity
DECLARATION OF CONFORMITY EC declaration DECLARATION OF CONFORMITY IN ACCORDANCE WITH 2006/42/EC MACHINERY DIRECTIVE The company: MP Filtri S.p.A. Via 1° Maggio, 3 20042 - Pessano con Bornago (MI) - Italy as a manufacturer, it declares that the machine: Name... -
Page 6: Table Of Contents
Page PRODUCT OVERVIEW Declaration of Conformity Table of contents GENERAL WARNINGS General warnings and information for the recipient 1.1 General information 1.2 General and safety instructions 1.3 Operator station and dangerous areas 1.4 Hazards and risks that cannot be eliminated 1.5 Personal protective equipment TRANSPORT AND STORAGE Transport and handling conditions... - Page 7 TABLE OF CONTENTS Page UFM 181 - MOBILE FILTRATION UNIT Technical features Dimensions Hydraulics diagrams and material list Installation procedures and general operation Introduction Filter element installation Wiring diagram 6.3.1 Electrical connection 6.3.2 Triangular electrical connection of a three-phase motor 6.3.3 Electrical connection of a single-phase motor 6.3.4 Electrical panel 6.3.5 Electrical panel labels...
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Page 8: General Warnings And Information For The Recipient
1 General warnings and information for the recipient 1.1 General information The mobile filtration units of the UFM series have been designed and manufactured in compliance with the machinery directive and the low voltage directive with regards to electric motors. The EC Declaration of Conformity is included in this manual. The warranty has a duration of twelve months starting from the date shown on the delivery note. - Page 9 GENERAL WARNINGS To allow rapid identification of the employees who must read this manual, definitions have been used with the following meaning: The person in charge of using the machine for productive purposes. The operator is aware of the measures taken by the machine manufacturer to eliminate the sources of risk of accidents at OPERATOR work and complies with the operational constraints.
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Page 10: Operator Station And Dangerous Areas
1.3 Operator station and dangerous areas Areas adjacent to the electric motor due to the presence of live equipment and potentially very hot surfaces are to be considered as dangerous areas. The operator has no reason to access electrical equipment and is not authorised to do so. The trolley must be taken out of service and/or dismantled in full compliance with the regulations in force at that time in the country where the machine is installed. -
Page 11: Transport And Storage
The filtration unit is transported packaged with strapping and plastic film. The product is moved by means of wheels. The movement of the same is carried out by acting on the special handle. The weight of each individual unit is shown below: Total weight UFM181 109 kg Mobile filtration unit... - Page 12 Mobile filtration unit...
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Page 13: General Warranty Conditions
GENERAL WARRANTY CONDITIONS 3 Warranty, limits and exclusions 1 - The seller assumes a guarantee of the normal mechanical operation of their product for a period of one year (except as provided for in Item H4 referred to the general conditions of sale and warranty sent with each order confirmation) from the delivery date. 2 - The warranty is limited to the replacement of damaged or defective parts due to poor quality of the material or construction. -
Page 14: Mobile Transfer And Filtration Units
4 Mobile transfer and filtration units The UFM series mobile filtration units are machines designed for transferring and filtering lubricants and hydraulic oils. The UFM015 version can be moved thanks to the use of handle and low weight, all other versions have wheels for moving. They can be used with fluids at different temperatures (therefore different viscosities) as long as they fall within the limits indicated by this manual. -
Page 15: Test Certificate
PRODUCT DOCUMENTATION 4.1 Test certifi cate Hard copy of test certifi cate is attached to the cart. 4.2 Download Area Please scan the QR codes below to get updated electronic version of the related document. MOBILE FILTRATION UNIT CONTAMINATION MONITORING QUICK GUIDE PRODUCTS General catalogue... - Page 16 Mobile filtration unit...
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Page 17: Technical Features
-20 °C to +45 °C Protection class IP 55 Seals Compatibility with hydraulic fl uids Mineral & Synthetic oils. For other fl uids contact MP Filtri. Hoses Flexible suction hose DN50 L = 3000mm Nozzle Øe = 50 L = 700mm Flexible delivery hose DN38 L = 3000mm Nozzle Øe = 42... -
Page 18: Dimensions
5.1 Dimensions Drain valve Mobile filtration unit... -
Page 19: Hydraulics Diagrams And Material List
UFM181 5.2 Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Version: UFM181TA3020P01 Position Quantity Description 180 l/min 800 µm Y shaped filter Gear pump / screw Motor/pump coupling Three-phase electric motor 4 kW 2P-B3/B5 (IE3) Increased filter length Microfibre filter element 1 µm... - Page 20 >> NEXT Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Version: UFM181TA3021P01 Position Quantity Description Y shaped filter 900 µm Gear pump / screw Motor/pump coupling Three-phase electric motor 4 kW 2P-B3/B5 (IE3) 180 l/min Increased filter length Microfibre filter element 1 µm Microfibre filter element 3 µm Microfibre filter element 6 µm...
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Page 21: Installation Procedures And General Operation
The standard version of the fi ltration unit is delivered without a fi lter element, before its use install an original MP Filtri fi lter element suitable for the type of unit being used (see fi lter element codes listed in Table 6.7.2 Item.5) and carry out the procedures described in Section 6.2 "Filter element... -
Page 22: Wiring Diagram
To be able to change the direction of rotation it is sufficient to invert two phases by acting directly on the appropriate five-pole CE plug (see photo on the right). Trolley with particle counter (see fig. 7 on page 23) 6.3.3 Electrical connection of a single-phase motor - not applicable for UFM181 Mobile filtration unit... -
Page 23: Electrical Panel
UFM181 6.3.4 Electrical panel Version with three-phase motor Version with three-phase motor and particle counter UFM181TA3020P01 UFM181TA3021P01 Labels on the electrical panel Version with electric differential Version with electric differential indicator, red led alarm (9) on panel indicator, blue led alarm (9) on panel (for particle counter’s version only) -
Page 24: Use
6.4 U 6.4.1 Installation The mobile filtration unit must be positioned in a place that guarantees its stability during use. TRANSFER Connect/immerse the metal suction lance (IN) to the tank or to the drum, immerse the discharge hose (OUT) in the machine tank or in the drum which should be transferred to. -
Page 25: Power On
UFM181 6.4.2 Power on Insert the electric plug into a three-phase socket (Fig. 6) depending on the version (check the voltage). Check the direction of rotation in the version with three-phase motor: Operate the switch for a few seconds and observe the direction of rotation of the electric motor. -
Page 26: Air Vent
6.4.3 Air vent When the unit is turned on for the first time after having inserted or replaced the filter element, drain the air inside the filter body using the vent valve (Fig. 12) on the cover. Once the air has been removed, close the vent valve. Air vent Fig.12 Collect the oil in a container and dispose of it in accordance with the regulations in force. -
Page 27: Shutdown
- Fig. 19), anchored to the frame paying attention to the fluid still present in the hoses. Rewind the power supply cable. The UFM181 is equipped with a thermal protection device against electrical overloads, short circuits and overheating. If a "BLOCK" occurs, check the operating conditions (e.g. clogged filter, fluid conditions, motor overheating, etc.) and reset the thermal protection by pressing the appropriate button on the side... -
Page 28: Normal And Scheduled Maintenance
6.5 Normal and scheduled maintenance The UFM181 does not require particular maintenance interventions, it is in any case a good rule to check the perfect condition of the suction and discharge hoses before each use. Check that the filter element is correctly installed and that the filter cover is tightly screwed on. -
Page 29: Replacing Filter Element
UFM181 6.6.1 Replacing the fi lter element Before proceeding with the replacement of the fi lter element, make sure that the oil temperature is lower than +40/45 °C. Replace the fi lter element whenever necessary, i.e. whenever the differential pressure indicator indicates a clogged fi lter or when different fl uids must be fi ltered. -
Page 30: Air Vent
6.6.2 Air vent When the unit is first turned on after replacing the filter element, drain the air inside the filter body using the vent valve (Fig. 25) on the cover. Once the air has been removed, close the vent valve. Air vent Fig.25 Collect the oil in a container and dispose of it in accordance with the regulations in force. -
Page 31: Designation & Ordering Code
Without element (for ordering, see table 8.1, pos. 5) Filtration surface Higher Particle counter option Without ICM With ICM 2.0 Option MP Filtri standard Customized MANOMETER DEA Electrical Differential Indicator (visual indication on panel) Settings Ordering code 3.0 bar ±10%... -
Page 32: Spare Parts
8 Spare parts 20.1 20.2 8.1 List of spare parts Position Series Description Code Quantity UFM181TA3020P01 Y-shaped fi lter 2” BSP - 900 µm 02200041 UFM181TA3021P01 UFM181TA3020P01 GR45 SMT16B-180L/AC28 B5 RF3 02200042 Screw pump with integrated pressure relief valve UFM181TA3021P01 UFM181TA3020P01 3-phase el. - Page 33 UFM181 Position Series Description Code Quantity UFM181TA3021P01 Electrical panel three-phase version + cable and CEE plug 02200034 UFM181TA3020P01 Drain valve 02200039 UFM181TA3021P01 UFM181TA3020P01 Air vent valve 02200040 UFM181TA3021P01 UFM181TA3020P01 Fixed wheel Ø200x50x20mm. 02200045 UFM181TA3021P01 Blue polyurethane coating and black polyamide structure UFM181TA3020P01 Swivel wheel with Ø80x30x20mm lock.
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Page 34: Filter Element Detail
All data, details and words contained in this publication are provided for use by technically qualifi ed personnel at their discretion, without warranty of any kind. MP Filtri reserves the right to make modifi cations to the models and versions of the described products at any time for both technical and/or commercial reasons. - Page 36 WORLDWIDE NETWORK CANADA RUSSIAN FEDERATION CHINA SINGAPORE FRANCE UNITED ARAB EMIRATES GERMANY UNITED KINGDOM INDIA PASSION TO PERFORM mp ltri.com...
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