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Related Manuals for MP Filtri UFM091
Summary of Contents for MP Filtri UFM091
- Page 1 User’s Manual UFM091 Mobile fi ltration unit PASSION TO PERFORM...
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Page 3: Product Overview
PRODUCT OVERVIEW UFM091 fi ltration unit series Key features: - Transfer - Filtration - Flow rates 90 l/min - Maximum working pressure 10 bar - Absolute fi ltration - Wide range of fi ltration media - Water removal fi lter elements... - Page 4 Mobile filtration unit...
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Page 5: Declaration Of Conformity
DECLARATION OF CONFORMITY EC declaration DECLARATION OF CONFORMITY IN ACCORDANCE WITH 2006/42/EC MACHINERY DIRECTIVE The company: MP Filtri S.p.A. Via 1° Maggio, 3 20042 - Pessano con Bornago (MI) - Italy as a manufacturer, it declares that the machine: Name... -
Page 6: Table Of Contents
Page PRODUCT OVERVIEW Declaration of Conformity Table of contents GENERAL WARNINGS General warnings and information for the recipient 1.1 General information 1.2 General and safety instructions 1.3 Operator station and dangerous areas 1.4 Hazards and risks that cannot be eliminated 1.5 Personal protective equipment TRANSPORT AND STORAGE Transport and handling conditions... - Page 7 TABLE OF CONTENTS Page UFM 091 - MOBILE FILTRATION UNIT Technical features Dimensions Hydraulics diagrams and material list Installation procedures and general operation Introduction Filter element installation Wiring diagram 6.3.1 Electrical connection 6.3.2 Triangular electrical connection of a three-phase motor 6.3.3 Electrical connection of a single-phase motor 6.3.4 Electrical panel 6.3.5 Electrical panel labels...
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Page 8: General Warnings And Information For The Recipient
1 General warnings and information for the recipient 1.1 General information The mobile filtration units of the UFM series have been designed and manufactured in compliance with the machinery directive and the low voltage directive with regards to electric motors. The EC Declaration of Conformity is included in this manual. The warranty has a duration of twelve months starting from the date shown on the delivery note. - Page 9 GENERAL WARNINGS To allow rapid identification of the employees who must read this manual, definitions have been used with the following meaning: The person in charge of using the machine for productive purposes. The operator is aware of the measures taken by the machine manufacturer to eliminate the sources of risk of accidents at OPERATOR work and complies with the operational constraints.
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Page 10: Operator Station And Dangerous Areas
1.3 Operator station and dangerous areas Areas adjacent to the electric motor due to the presence of live equipment and potentially very hot surfaces are to be considered as dangerous areas. The operator has no reason to access electrical equipment and is not authorised to do so. The trolley must be taken out of service and/or dismantled in full compliance with the regulations in force at that time in the country where the machine is installed. -
Page 11: Transport And Storage
The filtration unit is transported packaged with strapping and plastic film. The product is moved by means of wheels. The movement of the same is carried out by acting on the special handle. The weight of each individual unit is shown below: Total weight UFM091 105 kg Mobile filtration unit... - Page 12 Mobile filtration unit...
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Page 13: General Warranty Conditions
GENERAL WARRANTY CONDITIONS 3 Warranty, limits and exclusions 1 - The seller assumes a guarantee of the normal mechanical operation of their product for a period of one year (except as provided for in Item H4 referred to the general conditions of sale and warranty sent with each order confirmation) from the delivery date. 2 - The warranty is limited to the replacement of damaged or defective parts due to poor quality of the material or construction. -
Page 14: Mobile Transfer And Filtration Units
4 Mobile transfer and filtration units The UFM series mobile filtration units are machines designed for transferring and filtering lubricants and hydraulic oils. The UFM015 version can be moved thanks to the use of handle and low weight, all other versions have wheels for moving. They can be used with fluids at different temperatures (therefore different viscosities) as long as they fall within the limits indicated by this manual. -
Page 15: Test Certificate
PRODUCT DOCUMENTATION 4.1 Test certifi cate Hard copy of test certifi cate is attached to the cart. 4.2 Download Area MOBILE FILTRATION UNIT CONTAMINATION MONITORING QUICK GUIDE PRODUCTS General catalogue General catalogue UFM series Download Download Download multi-language USER’S MANUAL - UFM series User’s Guide Select your language and download PDF... - Page 16 Mobile filtration unit...
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Page 17: Technical Features
-20 °C to +45 °C Protection class IP 55 Seals Compatibility with hydraulic fl uids Mineral & Synthetic oils. For other fl uids contact MP Filtri. Hoses Flexible suction hose DN50 L = 3000 mm Nozzle Øe = 50... -
Page 18: Dimensions
5.1 Dimensions Drain tube Mobile filtration unit... -
Page 19: Hydraulics Diagrams And Material List
UFM091 5.2 Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Version: 2.2 kW 4P 230/400V UFM091TA2020P01 Position Quantity Description 90 l/min Y shaped filter 800 µm Screw pump Motor/pump coupling Three-phase electric motor 2.2 kW 4P-B3/B5 (IE3) Increased filter length Microfibre filter element 1 µm... - Page 20 >> NEXT Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Version: 2.2 kW 4P 230/400V UFM091TA3020P01 Position Quantity Description 90 l/min Y shaped filter 800 µm Screw pump Motor/pump coupling Three-phase electric motor 2.2 kW 4P-B3/B5 (IE3) Increased filter length Microfibre filter element 1 µm Microfibre filter element 3 µm G 1 - 1/4”...
- Page 21 UFM091 >> NEXT Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Version: UFM091TA3021P01 Position Quantity Description Y shaped filter 800 µm Screw pump 2.2 kW 4P 230/400V Motor/pump coupling Three-phase electric motor 1.5 kW 4P-B3/B5 (IE3) 90 l/min Increased filter length Microfibre filter element 1 µm...
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Page 22: Installation Procedures And General Operation
The standard version of the fi ltration unit is delivered without a fi lter element, before its use install an original MP Filtri fi lter element suitable for the type of unit being used (see fi lter element codes listed in Table 6.7.2 Item.5) and carry out the procedures described in Section 6.2 "Filter element... -
Page 23: Wiring Diagram
To be able to change the direction of rotation it is sufficient to invert two phases by acting directly on the appropriate five-pole CE plug (see photo on the right). Trolley with particle counter (see fig. 7 on page 23) 6.3.3 Electrical connection of a single-phase motor - not applicable for UFM091 Mobile filtration unit... -
Page 24: Electrical Panel
6.3.4 Electrical panel Version with three-phase Version with three-phase motor motor and particle counter UFM091TA2020P01 UFM091TA3020P01 UFM091TA3021P01 Labels on the electrical panel Version with electric/optical differential pressure indicator Version with electric/optical differential pressure indicator and particle counter 6.3.5 Electrical panel labels NOTE Pos. -
Page 25: Use
UFM091 6.4 U 6.4.1 Installation The mobile filtration unit must be positioned in a place that guarantees its stability during use. TRANSFER Connect/immerse the metal suction lance (IN) to the tank or to the drum, immerse the discharge hose (OUT) in the machine tank or in the drum which should be transferred to. - Page 26 Models: Rotary knob ON/OFF UFM091TA2020P01 After inserting the plug, turn the rotary knob for turning on and off located on the terminal box of the electric motor to "I" (Fig. 8). At this point the transfer and filtration of the fluid begins.
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Page 27: Air Vent
UFM091 6.4.3 Air vent When the unit is first turned on after inserting the filter element, vent the air inside the filter body using the vent valve (Fig. 13) on the cover. Once the air has been removed, close the vent valve. -
Page 28: Shutdown
6.4.5 Shutdown Models: Rotary knob ON/OFF UFM091TA2020P011 Once the operations have been completed, switch off the electric pump, turn the switch- off knob to "0" on the terminal box of the electric motor (Fig. 16) and disconnect the electrical connection plug. With visual display Fig.16 Models:... -
Page 29: Operating Limits And Environmental Limits
6.5 Normal and scheduled maintenance The UFM091 does not require particular maintenance interventions, it is in any case a good rule to check the perfect condition of the suction and discharge hoses before each use. Check that the filter element is correctly installed and that the filter cover is tightly screwed on. -
Page 30: Filter Clogging
6.6 Filter clogging - Versions with visual differential clogging indicator UFM091TA2020P01 The conditions relating to the blockage of the filter element are guaranteed by a visual indicator (Fig. 22) mounted on the head of the LMP430 filter. When the differential pressure of 3 bar is reached, the red alarm piston is visible. Replace the filter element. - Versions with electric/visual differential pressure indicator for blockage UFM091TA3020P01 - UFM091TA3021P01 The conditions related to the blockage of the filter element are ensured by an electric indicator (Fig. - Page 31 UFM091 It is recommended to clean the fi lter cover carefully before beginning the operations for replacing the fi lter element. Fig.25 Open the vent valve Drain the oil using the oil Unscrew the fi lter cover Remove the fi lter element drain Fig.26...
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Page 32: Air Vent
6.6.2 Air vent When the unit is first turned on after replacing the filter element, drain the air inside the filter body using the vent valve (Fig. 28) on the cover. Once the air has been removed, close the vent valve. Air vent Fig.28 Collect the oil in a container and dispose of it in accordance with the regulations in force. -
Page 33: Designation & Ordering Code
Filter element Without element (for ordering, see table 8.1, pos. 8) Filtration surface Higher Option No options ICM 2.0 particle counter Option MP Filtri standard Customized MANOMETER Visual Differential Indicator Settings Ordering code 3.0 bar ±10% DV M 30 P01... -
Page 34: Spare Parts
8 Spare parts 20.1 20.2 8.1 List of spare parts Position Series Description Code Quantity UFM091TA2020P01 UFM091TA3020P01 Y-shaped fi lter 2” BSP - 900 µm 02200041 UFM091TA3021P01 UFM091TA2020P01 GR45 SMT16B-180L/AC28 B5 RF3 UFM091TA3020P01 02200042 Screw pump with integrated pressure relief valve UFM091TA3021P01 UFM091TA2020P01 UFM091TA3020P01... - Page 35 UFM091 Position Series Description Code Quantity UFM091TA2020P01 UFM091TA3020P01 Pressure gauge MGF63G10 UFM091TA3021P01 UFM091TA2020P01 Flexible suction hose DN50 L = 3000mm UFM091TA3020P01 02200044 Inclined cut nozzle Øe = 50 L = 700mm UFM091TA3021P01 UFM091TA2020P01 Flexible delivery hose DN38 L = 3000mm...
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Page 36: Filter Element Detail
All data, details and words contained in this publication are provided for information purposes only. MP Filtri reserves the right to make modifi cations to the models and versions of the described products at any time for both technical and / or commercial reasons. - Page 38 WORLDWIDE NETWORK CANADA RUSSIAN FEDERATION CHINA SINGAPORE FRANCE UNITED ARAB EMIRATES GERMANY UNITED KINGDOM INDIA PASSION TO PERFORM mpfi ltri.com...
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