MP Filtri UFM Series Use & Maintenance Manual
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MP Filtri UFM Series Use & Maintenance Manual

Mobile transfer and filtration unit
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Use & Maintenance Manual
UFM Series - Mobile transfer and ltration unit

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Summary of Contents for MP Filtri UFM Series

  • Page 1 Use & Maintenance Manual UFM Series - Mobile transfer and ltration unit...

  • Page 3: Product Overview

    PRODUCT OVERVIEW UFM mobile transfer and fi ltration unit series Key features: - Transfer - Filtration - Flow rates from 15 l/min up to 180 l/min - Maximum working pressure from 4 bar up to 10 bar - Absolute fi ltration - Wide range of fi ltration media - Water removal fi lter elements - Single-phase and three-phase motors...
  • Page 4 Mobile filtration unit...

  • Page 5: Declaration Of Conformity

    DECLARATION OF CONFORMITY EC declaration DECLARATION OF CONFORMITY IN ACCORDANCE WITH 2006/42/EC MACHINERY DIRECTIVE The company: MP Filtri S.p.A. Via 1° Maggio, 3 20042 - Pessano con Bornago (MI) - Italy as a manufacturer, it declares that the machine: Name...

  • Page 6: Table Of Contents

    PRODUCT OVERVIEW Declaration of Conformity Table of contents GENERAL WARNINGS General warnings and information for the recipient 1.1 General information 1.2 General and safety instructions 1.3 Operator station and dangerous areas 1.4 Hazards and risks that cannot be eliminated 1.5 Personal protective equipment TRANSPORT AND STORAGE Transport and handling conditions 2.1 UFM015...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS MOBILE FILTRATION UNIT UFM015 UFM041 UFM051 UFM091 UFM181 UFM919 Technical features Dimensions Hydraulics diagrams and material list Installation procedures and general operation Introduction Filter element/cartridge installation Wiring diagram 6.3.1 Electrical connection 6.3.2 Triangular electrical connection of a three-phase motor 6.3.3 Electrical connection of a single-phase motor 6.3.4 Electrical panel 6.3.5 Electrical panel labels...

  • Page 8: General Warnings And Information For The Recipient

    1.1 General information The mobile filtration units of the UFM series have been designed and manufactured in compliance with the machinery directive and the low voltage directive with regards to electric motors. The EC Declaration of Conformity is included in this manual.
  • Page 9 GENERAL WARNINGS To allow rapid identification of the employees who must read this manual, definitions have been used with the following meaning: The person in charge of using the machine for productive purposes. The operator is aware of the measures taken by the machine manufacturer to eliminate the sources of risk of accidents at OPERATOR work and complies with the operational constraints.

  • Page 10: Operator Station And Dangerous Areas

    1.3 Operator station and dangerous areas Areas adjacent to the electric motor due to the presence of live equipment and potentially very hot surfaces are to be considered as dangerous areas. The operator has no reason to access electrical equipment and is not authorised to do so. The trolley must be taken out of service and/or dismantled in full compliance with the regulations in force at that time in the country where the machine is installed.
  • Page 11 GENERAL WARNINGS Mobile filtration unit...
  • Page 12 Mobile filtration unit...

  • Page 13: Transport And Storage

    TRANSPORT / STORAGE 2 Transport and handling conditions 2.1 UFM015 The filtration unit is transported packed in a cardboard box. Handling of the product is done with a handle bracket. The weight is listed below: Total weight UFM015 14.8 Kg 2.2 UFM041-051-091-181-919 The filtration unit is transported packaged with strapping and plastic film.
  • Page 14 Mobile filtration unit...

  • Page 15: General Warranty Conditions

    GENERAL WARRANTY CONDITIONS 3 Warranty, limits and exclusions 1 - The seller assumes a guarantee of the normal mechanical operation of their product for a period of one year (except as provided for in Item H4 referred to the general conditions of sale and warranty sent with each order confirmation) from the delivery date. 2 - The warranty is limited to the replacement of damaged or defective parts due to poor quality of the material or construction.

  • Page 16: Mobile Transfer And Filtration Units

    4 Mobile transfer and filtration units The UFM series mobile filtration units are machines designed for transferring and filtering lubricants and hydraulic oils. The UFM015 version can be moved thanks to the use of handle and low weight, all other versions have wheels for moving.

  • Page 17: Included Documentation

    PRODUCT PRESENTATION 4.1 Included documentation The following documents are attached to this manual: - Certificate of inspection Mobile filtration unit...
  • Page 18 Mobile filtration unit...

  • Page 19: Technical Features

    Protection class IP 55 Seals Compatibility with hydraulic fl uids Mineral & Synthetic oils. For other fl uids contact MP Filtri. Hoses Flexible suction hose DN18 L = 2500mm Lance DE20 L = 400mm Flexible delivery hose DN18 L = 2500mm...

  • Page 20: Dimensions

    5.1 Dimensions Mobile filtration unit...

  • Page 21: Hydraulics Diagrams And Material List

    UFM015 5.2 Hydraulic circuit and bill of materials PRESSURE (OUT) G 3/4” Version: UFM015MA1000P01 Position Quantity Description Y shaped filter 500micron Gear pump 0.18 kW 4P 230V Complete motor/pump coupling 15 l/min Electric motor 0.18 kW 4P-B3/B5 Filter Head Standard length: Microfibre filter cartridge 1µm Microfibre filter cartridge 3µm Microfibre filter cartridge 6µm...

  • Page 22: Installation Procedures And General Operation

    - Off-line fi ltration (maximum recommended volume 250L) In standard execution the fi ltration unit is supplied without fi lter cartridge, before its use install an original MP Filtri fi lter cartridge suitable for the type of unit you are using (see fi lter cartridge codes listed in Table 6.7.2 Item. 7) and perform the procedures described in Section 6.2 "Filter cartridge Installation".

  • Page 23: Wiring Diagram

    UFM015 6.3 Wiring diagram 6.3.1 Electrical connection The mobile filtration unit must be connected to the power supply using the included plug; also check the following: - the applicable laws and regulations at the location and at the time of installation - that the power supply voltage and the frequency at the connection point are compatible with those indicated on the rating plate of the mobile filtration unit - the data shown on the rating plate.
  • Page 24 In this case immerse the metal suction lances (IN) and the discharge lances (OUT) in the barrel or tank to be transferred to. Be careful that the lances remain below the level of the oil to be transferred in order to avoid foaming and cavitation; space the ends of the two lances in order to recirculate all the fluid and not generate an emulsion.
  • Page 25 UFM015 6.4.5 Shutdown Once the operations have been completed, switch off the Put the lances in their respective housings anchored to electric pump by pressing the Off button "0" on the terminal the frame ( - Fig. 3), paying attention to the fluid still present box of the electric motor (Fig.
  • Page 26 6.6 Filter clogging Clogging of the fi lter cartridge is easily detected by the pressure gauge mounted on the fi lter head (Fig. 4). When the pressure reaches 2.5 bar, replace the fi lter element and at the same time clean the "Y" shaped fi lter in the suction line. The spin-on fi lter is equipped with a bypass valve with a response pressure set at 3 bar.
  • Page 27 UFM015 6.6.3 Replacing and cleaning of the filter in the suction line Regularly (every 6 months or if you hear pump cavitation noises) check the blockage status of the suction filter and clean or replace it if necessary. Suction filter Unscrew the nut and remove the filter element Collect the replaced oil and filter element in a container and dispose of it in accordance...
  • Page 28 Manometer Cartridge Without cartridge Filtration surface Not provided Option No options Option MP Filtri standard Customized Cartridge should be ordered separately CARTRIDGE STANDARD LENGTH Inorganic microfibre Wire mesh element CS 100 A01 A P01 CS 100 M25 A P01 CS 100 A03 A P01...
  • Page 29 UFM015 6.7.1 Spare parts 6.7.2 List of spare parts Position Series Description Code Quantity UFM015MA1000P01 Y-shaped filter 3/4” BSP - 500micron 02200001 UFM015MA1000P01 Gear pump 02200002 UFM015MA1000P01 Pump bracket LMG140MFS1004EAN UFM015MA1000P01 Pump side half-coupling SGEA01FS100 UFM015MA1000P01 Motor side half-coupling SGEA01M01021FG UFM015MA1000P01 Elastic wheel EGE0...
  • Page 30 Mobile filtration unit...
  • Page 31 Protection class IP 55 Seals Compatibility with hydraulic fl uids Mineral & Synthetic oils. For other fl uids contact MP Filtri. Hoses Flexible suction hose DN25 L = 3000mm Lance DE25 L = 700mm Flexible delivery hose DN20 L = 3000mm...
  • Page 32 5.1 Dimensions Drain valve Mobile filtration unit...
  • Page 33 UFM041 5.2 Hydraulic circuit and bill of materials PRESSURE (OUT) G 3/4” Versions: 0.75 kW 4P 230/400V UFM041MA1010P01 - UFM041TA1010P01 Position Quantity Description 34 l/min Y shaped filter 900micron Gear pump Motor/pump coupling Single-phase electric motor 0.75 kW 4P-B3/B5 (IE3) Three-phase electric motor 0.75 kW 4P-B3/B5 (IE3) Filter Microfibre filter element 1µm...
  • Page 34 - Off-line filtration (maximum recommended volume 350/500L) The standard version of the filtration unit is delivered without a filter element, before its use install an original MP Filtri filter element suitable for the type of unit being used (see filter element codes listed in Table 6.7.2 Item.8) and carry out the procedures described in Section 6.2 "Filter element installation".

  • Page 35: Triangular Electrical Connection Of A Three-Phase Motor

    UFM041 6.3 Wiring diagram 6.3.1 Electrical connection The trolley must be connected via the plug supplied to the power supply, checking: - the laws and technical specifications valid in the place and at the time of installation - that the power supply voltage and the frequency at the connection point are compatible with those indicated on the rating plate of the mobile filtration unit - the data shown on the rating plate.

  • Page 36: Electrical Connection Of A Single-Phase Motor

    6.3.3 Electrical connection of a single-phase motor Depending on its type, this motor is connected to the single-phase line in only one way: - Motor with single-phase winding: Characteristic system for single-phase motors that have only a single winding, in which one end must be connected to the phase and the other end to the neutral conductor.
  • Page 37 UFM041 FILTRATION Immerse the metal lances for suction (IN) and for discharge (OUT) inside the tank far from each other, if possible positioning them at different heights (100 mm suction from the bottom of the tank, discharge immersed a minimum of 200 mm). Make sure that the tubes/lances are properly fixed or perfectly stable before starting.
  • Page 38 6.4.5 Shutdown When the operations have been completed, turn off the electric pump by turning the shut-off knob to "0" on the terminal box of the electric motor (Fig. 2) and disconnect the electrical connection plug. On/off knob Fig.2 Put the lances in their respective housings ( - Fig.
  • Page 39 UFM041 6.5.1 Oil leaks Oil leaks can form on the joints of the hoses and on fittings if any connections or screws are loosened, in which case we recom- mend checking the correct tightness. If the operations described above are not able to solve the problem, contact the manufacturer. 6.6 Filter clogging The conditions relating to the clogging of the filter element are guaranteed by a pressure gauge (Fig.
  • Page 40 It is recommended to clean the filter head thoroughly before replacing the filter element. Open the filter cover Remove the filter element Unscrew the bypass spring Remove the element seat Clean the filter element Check the correct position- Insert the bypass spring Tighten the nut up to the seat ing of the element seat/...
  • Page 41 UFM041 6.6.3 Replacing and cleaning of the filter in the suction line Regularly (every 6 months or if you hear pump cavitation noises) check the blockage status of the suction filter and clean or replace it if necessary. Suction filter Unscrew the nut and remove the filter element Collect the replaced oil and filter element in a container and dispose of it in accordance...
  • Page 42 Filter element Without element Filtration surface Standard Option No options Option MP Filtri standard Customized Filtration element should be ordered separately FILTRATION SURFACE - STANDARD Inorganic microfibre Wire mesh element MR 250 4 A01 A P01 MR 250 4 M25 A P01...
  • Page 43 UFM041 6.7.1 Spare parts 6.7.2 List of spare parts Position Series Description Code Quantity UFM041MA1010P01 Y-shaped filter 1” BSP - 900micron 02200007 UFM041TA1010P01 UFM041MA1010P01 External gear pump with integrated pressure relief valve 02200008 UFM041TA1010P01 UFM041MA1010P01 Pump bracket LMG201MFS2004SANU UFM041TA1010P01 UFM041MA1010P01 Pump side half-coupling SGEA21FS200U UFM041TA1010P01...
  • Page 44 Mobile filtration unit...
  • Page 45 -20 °C to +45 °C Protection class IP 55 Seals Mineral & Synthetic oils. For other fl uids contact MP Filtri. Compatibility with hydraulic fl uids Flexible suction hose DN25 L = 3000mm Hoses Lance DE25 L = 700mm...
  • Page 46 5.1 Dimensions Filter length [mm] 1230 standard 1530 higher Drain tube Mobile filtration unit...
  • Page 47 UFM051 5.2 Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Versions: UFM051MA2010P01 - UFM051TA2010P01 Position Quantity Description 1.5 kW 4P 230/400V Y shaped filter 900micron Gear pump 50 l/min Motor/pump coupling Single-phase electric motor 1.5 kW 4P-B3/B5 (IE3) Three-phase electric motor 1.5 kW 4P-B3/B5 (IE3) Standard filter length Microfibre filter element 1µm...
  • Page 48 >> NEXT Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Versions: UFM051MA3010P01 - UFM051TA3010P01 Position Quantity Description 1.5 kW 4P 230/400V Y shaped filter 900micron Gear pump 50 l/min Motor/pump coupling Single-phase electric motor 1.5 kW 4P-B3/B5 (IE3) Three-phase electric motor 1.5 kW 4P-B3/B5 (IE3) Standard filter length Microfibre filter element 1µm...
  • Page 49 UFM051 >> NEXT Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Version: UFM051TA3011P01 Position Quantity Description Y shaped filter 900micron Gear pump 1.5 kW 4P 230/400V Motor/pump coupling Three-phase electric motor 1.5 kW 4P-B3/B5 (IE3) 50 l/min Standard filter length Microfibre filter element 1µm Microfibre filter element 3µm Microfibre filter element 6µm...
  • Page 50 >> NEXT Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Versions: UFM051MA2020P01 - UFM051TA2020P01 Position Quantity Description 1.5 kW 4P 230/400V Y shaped filter 900micron Gear pump 50 l/min Motor/pump coupling Single-phase electric motor 1.5 kW 4P-B3/B5 (IE3) Three-phase electric motor 1.5 kW 4P-B3/B5 (IE3) Increased filter length Microfibre filter element 1µm...
  • Page 51 UFM051 >> NEXT Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Versions: UFM051MA3020P01 - UFM051TA3020P01 Position Quantity Description 1.5 kW 4P 230/400V Y shaped filter 900micron Gear pump 50 l/min Motor/pump coupling Single-phase electric motor 1.5 kW 4P-B3/B5 (IE3) Three-phase electric motor 1.5 kW 4P-B3/B5 (IE3) Increased filter length Microfibre filter element 1µm...
  • Page 52 >> NEXT Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Version: UFM051TA3021P01 Position Quantity Description Y shaped filter 900micron Gear pump 1.5 kW 4P 230/400V Motor/pump coupling Three-phase electric motor 1.5 kW 4P-B3/B5 (IE3) 50 l/min Increased filter length Microfibre filter element 1µm Microfibre filter element 3µm Microfibre filter element 6µm...
  • Page 53 The standard version of the fi ltration unit is delivered without a fi lter element, before its use install an original MP Filtri fi lter element suitable for the type of unit being used (see fi lter element codes listed in Table 6.7.2 Item.7) and carry out the procedures described in Section 6.2 "Filter element...
  • Page 54 6.3 Wiring diagram 6.3.1 Electrical connection The trolley must be connected via the plug supplied to the power supply, checking: - the laws and technical specifications valid in the place and at the time of installation - that the power supply voltage and the frequency at the connection point are compatible with those indicated on the rating plate of the mobile filtration unit - the data shown on the rating plate.
  • Page 55 UFM051 6.3.3 Electrical connection of a single-phase motor Depending on its type, this motor is connected to the single-phase line in only one way: - Motor with single-phase winding: Characteristic system for single-phase motors that have only a single winding, in which one end must be connected to the phase and the other end to the neutral conductor.

  • Page 56: Electrical Panel Labels

    Labels on the electrical panel Version with electric/optical differential pressure indicator Version with electric/optical differential pressure indicator and particle counter 6.3.5 Electrical panel labels NOTE Pos. Translation of electrical panel labels ENGLISH ITALIAN FRENCH GERMAN SPANISH VOLTAGE ON TENSIONE APPAREIL SOUS TENSION SPANNUNG EIN TENSIÓN ACTIVA PHASE REVERSE...

  • Page 57: Use

    UFM051 6.4 U 6.4.1 Installation The mobile filtration unit must be positioned in a place that guarantees its stability during use. TRANSFER Connect/immerse the metal suction lance (IN) to the tank or to the drum, immerse the discharge hose (OUT) in the machine tank or in the drum which should be transferred to.
  • Page 58 Models: Knob ON/OFF UFM051MA2010P01 UFM051TA2010P01 UFM051MA2020P01 UFM051TA2020P01 After inserting the plug, turn the rotary knob for turning on and off located on the terminal box of the electric motor to "I" (Fig. 9). At this point the transfer and filtration of the fluid begins.

  • Page 59: Air Vent

    UFM051 6.4.3 Air vent When the unit is first turned on after inserting the filter element, vent the air inside the filter body using the vent valve (Fig. 14) on the cover. Once the air has been removed, close the vent valve. Air vent Fig.14 Collect the oil in a container and dispose of it in accordance with the regulations in force.

  • Page 60: Shutdown

    6.4.5 Shutdown Models: Button ON/OFF UFM051MA2010P01 UFM051TA2010P01 UFM051MA2020P01 UFM051TA2020P01 Once the operations have been completed, switch off the electric pump, turn the shutdown switch to "0" on the terminal box of the electric motor (Fig. 17) and disconnect the electrical connection plug. With visual display Fig.17 Models:...

  • Page 61: Operating Limits And Environmental Limits

    UFM051 Put the lances in their respective housings ( - Fig. 22), anchored to the frame paying attention to the fluid still present in the hoses. Rewind the power supply cable. Lance holders Fig.22 The UFM051 is equipped with a thermal protection device against electrical overloads, short circuits and overheating. If a "BLOCK" occurs, check the operating conditions (e.g.

  • Page 62: Filter Clogging

    6.6 Filter clogging - Versions with visual differential clogging indicator UFM051MA2010P01 - UFM051TA2010P01 - UFM051MA2020P01 - UFM051TA2020P01 The conditions relating to the blockage of the filter element are guaranteed by a visual indicator (Fig. 23) mounted on the head of the LMP430 filter.
  • Page 63 UFM051 It is recommended to clean the fi lter cover carefully before beginning the operations for replacing the fi lter element. Fig.26 Open the vent valve Drain the oil using the oil Unscrew the cover Remove the fi lter element drain Fig.27 Fig.28...

  • Page 64: Air Vent

    6.6.2 Air vent When the unit is first turned on after replacing the filter element, drain the air inside the filter body using the vent valve (Fig. 29) on the cover. Once the air has been removed, close the vent valve. Air vent Fig.29 Collect the oil in a container and dispose of it in accordance with the regulations in force.
  • Page 65 UFM051 Mobile filtration unit...

  • Page 66: Designation & Ordering Code

    Standard Higher Option No options ICM 2.0 particle counter (available three phase electric motor only) Option MP Filtri standard Customized Filtration element should be ordered separately FILTRATION SURFACE 1 - STANDARD FILTRATION SURFACE 2 - HIGHER Inorganic microfibre Wire mesh element...

  • Page 67: Spare Parts

    UFM051 6.7.1 Spare parts 22.1 22.2 6.7.2 List of spare parts Position Series Description Code Quantity UFM051MA2010P01 UFM051MA2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 UFM051TA2020P01 Y-shaped fi lter 1-1/4” BSP - 800micron 02200017 UFM051TA3010P01 UFM051TA3020P01 UFM051TA3011P01 UFM051TA3021P01 UFM051MA2010P01 UFM051MA2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 External gear pump with integrated pressure re- ALP2D50 UFM051TA2020P01 02200018...

  • Page 68: List Of Spare Parts

    >> NEXT List of spare parts Position Series Description Code Quantity UFM051MA2010P01 UFM051MA2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 UFM051TA2020P01 Pump side half-coupling SGEA21FS200U UFM051TA3010P01 UFM051TA3020P01 UFM051TA3011P01 UFM051TA3021P01 UFM051MA2010P01 UFM051MA2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 UFM051TA2020P01 SGEA21M04048U Motor side half-coupling UFM051TA3010P01 UFM051TA3020P01 UFM051TA3011P01 UFM051TA3021P01 UFM051MA2010P01 UFM051MA2020P01 UFM051MA3010P01 UFM051MA3020P01...
  • Page 69 UFM051 >> NEXT List of spare parts Position Series Description Code Quantity Microfibre filter element 25µm CU4005A25ANP01 Filter element in 25µm wire mesh CU4005M25ANP01 series codes Filter element in 60µm wire mesh CU4005M60ANP01 see previous page Water absorber filter element CU4005WA025ANP01 Microfibre filter element 1µm CU4006A01ANP01...
  • Page 70 >> NEXT List of spare parts Position Series Description Code Quantity UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 UFM051TA2020P01 Flexible suction hose DN32 L = 3000 mm 02200021 UFM051TA3010P01 Inclined cut lance DE42 L = 700 mm UFM051TA3020P01 UFM051TA3011P01 UFM051TA3021P01 UFM051MA2010P01 UFM051MA2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 Flexible delivery hose DN25 L = 3000mm 02200022...
  • Page 71 UFM051 >> NEXT List of spare parts Position Series Description Code Quantity UFM051TA3020P01 Fixed wheel Ø200x50x20mm UFM051TA3011P01 02200045 Blue polyurethane coating and black polyamide structure UFM051TA3021P01 UFM051MA2010P01 UFM051MA2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 Swivel wheel with Ø80x30x20mm lock UFM051TA2020P01 Blue polyurethane coating and black polyamide structure 02200046 UFM051TA3010P01 UFM051TA3020P01...
  • Page 72 Mobile filtration unit...
  • Page 73 Protection class IP 55 Seals Compatibility with hydraulic fl uids Mineral & Synthetic oils. For other fl uids contact MP Filtri. Hoses Flexible suction hose DN50 L = 3000mm Lance DE50 L = 700mm Flexible delivery hose DN38 L = 3000mm...
  • Page 74 5.1 Dimensions Drain tube Mobile filtration unit...
  • Page 75 UFM091 5.2 Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Version: 2.2 kW 4P 230/400V UFM091TA2020P01 Position Quantity Description 90 l/min Y shaped filter 900micron Screw pump Motor/pump coupling Three-phase electric motor 2.2 kW 4P-B3/B5 (IE3) Increased filter length Microfibre filter element 1µm Microfibre filter element 3µm Microfibre filter element 6µm...
  • Page 76 >> NEXT Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Version: 2.2 kW 4P 230/400V UFM091TA3020P01 Position Quantity Description 90 l/min Y shaped filter 900micron Screw pump Motor/pump coupling Three-phase electric motor 2.2 kW 4P-B3/B5 (IE3) Increased filter length Microfibre filter element 1µm Microfibre filter element 3µm G 1 - 1/4”...
  • Page 77 UFM091 >> NEXT Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Version: UFM091TA3021P01 Position Quantity Description Y shaped filter 900micron Screw pump 2.2 kW 4P 230/400V Motor/pump coupling Three-phase electric motor 1.5 kW 4P-B3/B5 (IE3) 90 l/min Increased filter length Microfibre filter element 1µm Microfibre filter element 3µm Microfibre filter element 6µm...
  • Page 78 The standard version of the fi ltration unit is delivered without a fi lter element, before its use install an original MP Filtri fi lter element suitable for the type of unit being used (see fi lter element codes listed in Table 6.7.2 Item.5) and carry out the procedures described in Section 6.2 "Filter element...
  • Page 79 UFM091 6.3 Wiring diagram 6.3.1 Electrical connection The trolley must be connected via the plug supplied to the power supply, checking: - the laws and technical specifications valid in the place and at the time of installation - that the power supply voltage and the frequency at the connection point are compatible with those indicated on the rating plate of the mobile filtration unit - the data shown on the rating plate.
  • Page 80 6.3.4 Electrical panel Version with three-phase Version with three-phase motor motor and particle counter UFM091TA2020P01 UFM091TA3020P01 UFM091TA3021P01 Labels on the electrical panel Version with electric/optical differential pressure indicator Version with electric/optical differential pressure indicator and particle counter 6.3.5 Electrical panel labels NOTE Pos.
  • Page 81 UFM091 6.4 U 6.4.1 Installation The mobile filtration unit must be positioned in a place that guarantees its stability during use. TRANSFER Connect/immerse the metal suction lance (IN) to the tank or to the drum, immerse the discharge hose (OUT) in the machine tank or in the drum which should be transferred to.
  • Page 82 Models: Rotary knob ON/OFF UFM091TA2020P01 After inserting the plug, turn the rotary knob for turning on and off located on the terminal box of the electric motor to "I" (Fig. 8). At this point the transfer and filtration of the fluid begins.
  • Page 83 UFM091 6.4.3 Air vent When the unit is first turned on after inserting the filter element, vent the air inside the filter body using the vent valve (Fig. 13) on the cover. Once the air has been removed, close the vent valve. Air vent Fig.13 Collect the oil in a container and dispose of it in accordance with the regulations in force.
  • Page 84 6.4.5 Shutdown Models: Rotary knob ON/OFF UFM091TA2020P011 Once the operations have been completed, switch off the electric pump, turn the switch- off knob to "0" on the terminal box of the electric motor (Fig. 16) and disconnect the electrical connection plug. With visual display Fig.16 Models:...
  • Page 85 UFM091 Put the lances in their respective housings ( - Fig. 21), anchored to the frame paying attention to the fluid still present in the hoses. Rewind the power supply cable. Lance holders Fig.21 The UFM091 is equipped with a thermal protection device against electrical overloads, short circuits and overheating. If a "BLOCK" occurs, check the operating conditions (e.g.
  • Page 86 6.6 Filter clogging - Versions with visual differential clogging indicator UFM091TA2020P01 The conditions relating to the blockage of the filter element are guaranteed by a visual indicator (Fig. 22) mounted on the head of the LMP430 filter. When the differential pressure of 3 bar is reached, the red alarm piston is visible. Replace the filter element. - Versions with electric/visual differential pressure indicator for blockage UFM091TA3020P01 - UFM091TA3021P01 The conditions related to the blockage of the filter element are ensured by an electric indicator (Fig.
  • Page 87 UFM091 It is recommended to clean the fi lter cover carefully before beginning the operations for replacing the fi lter element. Fig.25 Open the vent valve Drain the oil using the oil Unscrew the fi lter cover Remove the fi lter element drain Fig.26 Fig.27...
  • Page 88 6.6.2 Air vent When the unit is first turned on after replacing the filter element, drain the air inside the filter body using the vent valve (Fig. 28) on the cover. Once the air has been removed, close the vent valve. Air vent Fig.28 Collect the oil in a container and dispose of it in accordance with the regulations in force.
  • Page 89 UFM091 Mobile filtration unit...
  • Page 90 Without element Filtration surface Higher Option No options ICM 2.0 particle counter Option MP Filtri standard Customized Filtration element should be ordered separately FILTRATION SURFACE - HIGHER Inorganic microfibre Wire mesh element CU 400 6 A01 A N P01 CU 400 6 M25 A N P01...
  • Page 91 UFM091 6.7.1 Spare parts 20.1 20.2 6.7.2 List of spare parts Position Series Description Code Quantity UFM091TA2020P01 UFM091TA3020P01 Y-shaped fi lter 2” BSP - 900micron 02200041 UFM091TA3021P01 UFM091TA2020P01 GR45 SMT16B-180L/AC28 B5 RF3 UFM091TA3020P01 02200042 Screw pump with integrated pressure relief valve UFM091TA3021P01 UFM091TA2020P01 UFM091TA3020P01...
  • Page 92 >> NEXT List of spare parts Position Series Description Code Quantity UFM091TA2020P01 UFM091TA3020P01 Pressure gauge MGF63G10 UFM091TA3021P01 UFM091TA2020P01 Flexible suction hose DN50 L = 3000mm UFM091TA3020P01 02200044 Inclined cut lance DE50 L = 700mm UFM091TA3021P01 UFM091TA2020P01 Flexible delivery hose DN38 L = 3000mm UFM091TA3020P01 02200043 Inclined cut lance DE42 L = 700mm...
  • Page 93 UFM091 Mobile filtration unit...
  • Page 94 Mobile filtration unit...
  • Page 95 Protection class IP 55 Seals Compatibility with hydraulic fl uids Mineral & Synthetic oils. For other fl uids contact MP Filtri. Hoses Flexible suction hose DN50 L = 3000mm Lance DE50 L = 700mm Flexible delivery hose DN38 L = 3000mm...
  • Page 96 5.1 Dimensions Drain tube Mobile filtration unit...
  • Page 97 UFM181 5.2 Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Version: 4 kW 4P 230/400V UFM181TA3020P01 Position Quantity Description 180 l/min 900 micron Y shaped filter Screw pump Motor/pump coupling Three-phase electric motor 4 kW 2P-B3/B5 (IE3) Increased filter length Microfibre filter element 1µm Microfibre filter element 3µm G 1 - 1/4”...
  • Page 98 >> NEXT Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Version: UFM181TA3021P01 Position Quantity Description Y shaped filter 900micron Screw pump 4 kW 4P 230/400V Motor/pump coupling Three-phase electric motor 4 kW 2P-B3/B5 (IE3) 180 l/min Increased filter length Microfibre filter element 1µm Microfibre filter element 3µm Microfibre filter element 6µm...
  • Page 99 The standard version of the fi ltration unit is delivered without a fi lter element, before its use install an original MP Filtri fi lter element suitable for the type of unit being used (see fi lter element codes listed in Table 6.7.2 Item.5) and carry out the procedures described in Section 6.2 "Filter element...
  • Page 100 6.3 Wiring diagram 6.3.1 Electrical connection The trolley must be connected via the plug supplied to the power supply, checking: - the laws and technical specifications valid in the place and at the time of installation - that the power supply voltage and the frequency at the connection point are compatible with those indicated on the rating plate of the mobile filtration unit - the data shown on the rating plate.
  • Page 101 UFM181 6.3.4 Electrical panel Version with three-phase motor Version with three-phase motor and particle counter UFM181TA3020P01 UFM181TA3021P01 Labels on the electrical panel Version with electric/optical differential pressure indicator Version with electric/optical differential pressure indicator and particle counter 6.3.5 Electrical panel labels NOTE Pos.
  • Page 102 6.4 U 6.4.1 Installation The mobile filtration unit must be positioned in a place that guarantees its stability during use. TRANSFER Connect/immerse the metal suction lance (IN) to the tank or to the drum, immerse the discharge hose (OUT) in the machine tank or in the drum which should be transferred to.
  • Page 103 UFM181 6.4.2 Power on Insert the electric plug into a three-phase socket (Fig. 6) depending on the version (check the voltage). Check the direction of rotation in the version with three-phase motor: Operate the switch for a few seconds and observe the direction of rotation of the electric motor.
  • Page 104 6.4.3 Air vent When the unit is turned on for the first time after having inserted or replaced the filter element, drain the air inside the filter body using the vent valve (Fig. 12) on the cover. Once the air has been removed, close the vent valve. Air vent Fig.12 Collect the oil in a container and dispose of it in accordance with the regulations in force.
  • Page 105 UFM181 6.4.5 Shutdown Models: Button ON/OFF UFM181TA3020P01 Once the operations have been completed, switch off the electric pump, press the shutdown button to "0" on the electrical panel (Fig. 15) and disconnect the electrical connection plug. With electric indicator Fig.15 Models: Button Button...
  • Page 106 6.5 Normal and scheduled maintenance The UFM181 does not require particular maintenance interventions, it is in any case a good rule to check the perfect condition of the suction and discharge hoses before each use. Check that the filter element is correctly installed and that the filter cover is tightly screwed on.
  • Page 107 UFM181 6.6.1 Replacing the fi lter element Before proceeding with the replacement of the fi lter element, make sure that the oil temperature is lower than +40/45° C. Replace the fi lter element whenever necessary, i.e. whenever the differential pressure indicator indicates a clogged fi lter or when different fl uids must be fi ltered.
  • Page 108 6.6.2 Air vent When the unit is first turned on after replacing the filter element, drain the air inside the filter body using the vent valve (Fig. 25) on the cover. Once the air has been removed, close the vent valve. Air vent Fig.25 Collect the oil in a container and dispose of it in accordance with the regulations in force.
  • Page 109 UFM181 Mobile filtration unit...
  • Page 110 Without element Filtration surface Higher Option No options ICM 2.0 particle counter Option MP Filtri standard Customized Filtration element should be ordered separately FILTRATION SURFACE - HIGHER Wire mesh element Inorganic microfibre CU 400 6 A01 A N P01 CU 400 6 M25 A N P01...
  • Page 111 UFM181 6.7.1 Spare parts 20.1 20.2 6.7.2 List of spare parts Position Series Description Code Quantity UFM181TA3020P01 Y-shaped fi lter 2” BSP - 900micron 02200041 UFM181TA3021P01 UFM181TA3020P01 GR45 SMT16B-180L/AC28 B5 RF3 02200042 Screw pump with integrated pressure relief valve UFM181TA3021P01 UFM181TA3020P01 3-phase el.
  • Page 112 >> NEXT List of spare parts Position Series Description Code Quantity UFM181TA3021P01 Electrical panel three-phase version + cable and CEE plug 02200034 UFM181TA3020P01 Discharge valve 02200039 UFM181TA3021P01 UFM181TA3020P01 Air vent valve 02200040 UFM181TA3021P01 UFM181TA3020P01 Fixed wheel Ø200x50x20mm. 02200045 UFM181TA3021P01 Blue polyurethane coating and black polyamide structure UFM181TA3020P01 Swivel wheel with Ø80x30x20mm lock.
  • Page 113 UFM181 Mobile filtration unit...
  • Page 114 Mobile filtration unit...
  • Page 115 Protection class IP 55 Seals Compatibility with hydraulic fl uids Mineral & Synthetic oils. For other fl uids contact MP Filtri. Hoses Flexible suction hose DN50 L = 3000mm Lance DE50 L = 700mm Flexible delivery hose DN38 L = 3000mm...
  • Page 116 5.1 Dimensions Drain tube Mobile filtration unit...
  • Page 117 UFM919 5.2 Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Version: 3.7/5 kW 4P 230/400V UFM919TA3020P01 Position Quantity Description 90/180 l/min 900 micron Y shaped filter Screw pump Motor/pump coupling Three-phase electric motor 3.7/5 kW 2/4P-B3/B5 (IE3) Increased filter length Microfibre filter element 1µm Microfibre filter element 3µm G 1 - 1/4”...
  • Page 118 >> NEXT Hydraulic circuit and bill of materials PRESSURE (OUT) G 1” Version: UFM919TA3021P01 Position Quantity Description Y shaped filter 900micron Screw pump 3.7/5 kW 4P 230/400V Motor/pump coupling Three-phase electric motor 3.7/5 kW 2/4P-B3/B5 (IE3) 90/180 l/min Increased filter length Microfibre filter element 1µm Microfibre filter element 3µm Microfibre filter element 6µm...
  • Page 119 The standard version of the fi ltration unit is delivered without a fi lter element, before its use install an original MP Filtri fi lter element suitable for the type of unit being used (see fi lter element codes listed in Table 6.7.2 Item.5) and carry out the procedures described in Section 6.2 "Filter element...
  • Page 120 6.3 Wiring diagram 6.3.1 Electrical connection The trolley must be connected via the plug supplied to the power supply, checking: - the laws and technical specifications valid in the place and at the time of installation - that the power supply voltage and the frequency at the connection point are compatible with those indicated on the rating plate of the mobile filtration unit - the data shown on the rating plate.
  • Page 121 UFM919 6.3.4 Electrical panel Version with three-phase motor Version with three-phase motor and particle counter UFM919TA3020P01 UFM919TA3021P01 Labels on the electrical panel Version with electric/optical differential pressure indicator Version with electric/optical differential pressure indicator and particle counter 6.3.5 Electrical panel labels NOTE Pos.
  • Page 122 6.4 U 6.4.1 Installation The mobile filtration unit must be positioned in a place that guarantees its stability during use. TRANSFER Connect/immerse the metal suction lance (IN) to the tank or to the drum, immerse the discharge hose (OUT) in the machine tank or in the drum which should be transferred to.
  • Page 123 UFM919 6.4.2 Power on Insert the electric plug into a three-phase socket (Fig. 6) depending on the version (check the voltage). Check the direction of rotation in the version with three-phase motor: Operate the switch for a few seconds and observe the direction of rotation of the electric motor.
  • Page 124 6.4.3 Air vent When the unit is turned on for the first time after having inserted or replaced the filter element, drain the air inside the filter body using the vent valve (Fig. 12) on the cover. Once the air has been removed, close the vent valve. Air vent Fig.12 Collect the oil in a container and dispose of it in accordance with the regulations in force.
  • Page 125 UFM919 6.4.5 Shutdown Models: Button ON/OFF UFM919TA3020P01 Once the operations have been completed, switch off the electric pump, press the shutdown button to "0" on the electrical panel (Fig. 15) and disconnect the electrical connection plug. With electric indicator Fig.15 Models: Button Button...
  • Page 126 6.5 Normal and scheduled maintenance The UFM919 does not require particular maintenance interventions, it is in any case a good rule to check the perfect condition of the suction and discharge hoses before each use. Check that the filter element is correctly installed and that the filter cover is tightly screwed on.

  • Page 127: Replacing Filter Element/Cartridge 24 37 60 84 105

    UFM919 6.6.1 Replacing the fi lter element Before proceeding with the replacement of the fi lter element, make sure that the oil temperature is lower than +40/45° C. Replace the fi lter element whenever necessary, i.e. whenever the differential pressure indicator indicates a clogged fi lter or when different fl uids must be fi ltered.
  • Page 128 6.6.2 Air vent When the unit is first turned on after replacing the filter element, drain the air inside the filter body using the vent valve (Fig. 25) on the cover. Once the air has been removed, close the vent valve. Air vent Fig.25 Collect the oil in a container and dispose of it in accordance with the regulations in force.
  • Page 129 UFM919 Mobile filtration unit...
  • Page 130 Without element Filtration surface Higher Option No options ICM 2.0 particle counter Option MP Filtri standard Customized Filtration element should be ordered separately FILTRATION SURFACE - HIGHER Wire mesh element Inorganic microfibre CU 400 6 A01 A N P01 CU 400 6 M25 A N P01...
  • Page 131 UFM919 6.7.1 Spare parts 10.1 20.1 20.2 6.7.2 List of spare parts Position Series Description Code Quantity UFM919TA3020P01 Y-shaped fi lter 2” BSP - 900micron 02200041 UFM919TA3021P01 UFM919TA3020P01 GR45 SMT16B-180L/AC28 B5 RF3 02200042 Screw pump with integrated pressure relief valve UFM919TA3021P01 UFM919TA3020P01 3-phase el.
  • Page 132 >> NEXT List of spare parts Position Series Description Code Quantity UFM919TA3020P01 Flexible delivery hose DN38 L = 3000mm 02200043 UFM919TA3021P01 Inclined cut lance DE42 L = 700mm UFM919TA3020P01 02200037 Electrical panel three-phase version + cable and CEE plug UFM919TA3021P01 02200038 UFM919TA3020P01 Discharge valve...
  • Page 133 UFM919 Mobile filtration unit...
  • Page 134 The data and information contained in this publication are provided only for the purpose of information. MP Filtri reserves the right to make changes to the models and versions of the products described at any time, both for technical and commercial reasons.
  • Page 136 Pessano con Bornago Milan - Italy +39 02 957031 sales@mpfiltri.it BRANCH OFFICES ITALFILTRI LLC MP Filtri India Pvt. Ltd. Moscow - Russia Bangalore - India +7 (495) 220 94 60 +91 80 4147 7444 / +91 80 4146 1444 mpfiltrirussia@yahoo.com sales@mpfiltri.co.in...

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