Binks HP 4/20 Product Instructions
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Binks HP 4/20 Product Instructions

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Product Description
Operating Instructions
Airless Model HP 4/20
These operating instructions are part of the equipment. Please read and follow
all instructions and safety precautions before using the equipment. Disregarding
can causes injuries on people and/or damages on the unit.
ITW Finishing Systems and Products
Ringwood Road, Bournemouth BH11 9LH, England
Phone +44 (0) 1202 / 571111
Correspondance address:
ITW Oberflächentechnik GmbH & Co.
Justus-von-Liebig-Straße 31, 63128 Dietzenbach, Deutschland
Telefon +49 (0) 6074 / 403-1
Correspondance address:
163-171 Avenue des auréats BP 1453, 26014 Valence Cedex France
Téléphone +33 (0) 4 7575 2700
Safety Instructions
for
BINKS
Telefax +44 (0) 1202 / 581940
Internet
www.itwifeuro.com
Telefax +49 (0) 6074 / 403-281
Internet
www.itwifeuro.com
ITW Surfaces et Finitions
Internet
www.itwifeuro.com
Fax +33 (0) 4 7575 2799
Edition 08/07

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  • Page 1 Safety Instructions Operating Instructions BINKS Airless Model HP 4/20 These operating instructions are part of the equipment. Please read and follow all instructions and safety precautions before using the equipment. Disregarding can causes injuries on people and/or damages on the unit.

  • Page 3: Table Of Contents

    Particular danger spots ................. 11 5. START UP AND OPERATION ................12 Grounding the BINKS airless pump .............. 12 Preparing to start up the BINKS airless pump ..........12 Rinsing the BINKS airless pump ..............13 Preparing and adjusting the spray material ..........14 Start-up ......................

  • Page 4: Designated Use

    1. DESIGNATED USE BINKS airless pumps are used exclusively to output and apply spray material. Any materials can be sprayed, if they are approved by spray material manufacturers for use with airless spraying equipment. These include:  Water-thinnable lacquers and paints ...

  • Page 5: Brief Description

    2. BRIEF DESCRIPTION (FIGURE 1) 1 Pneumatic drive 11 High pressure filter 2 Compressed air supply connection piece 12 High pressure filter relief valve 4 Spray material pump 13 Return pipe 5 Suction system 14 Grounding terminal 7 Compressed air control valve 15 Spray material outlet connection piece 8 Pressure reducer 16 Grounding terminal (if used without HP-filter)
  • Page 6 If the airless gun take-off is not operative, counter pressure will build up in the material line. The pump will stop. Spray material from the airless gun and the BINKS airless pump will start up again. The area of the motor piston is greater than the area of the material piston. This difference in area causes the pressure to intensify.
  • Page 7 The extracted spray material is filtered through the high pressure filter (standard filter on HP 4/32: type 03 - order-no. 0110-009130), before being driven out through the spray hose and the airless gun. We recommend the following filter cartridges for the various types of spray material: Filter size Nozzle Spray material...

  • Page 8: Technical Data

    3. TECHNICAL DATA BINKS HP 4/20 Theoretical 20 : 1 transmission Air motor Air inlet pressure 5 bar Diameter cylinder 70 mm Material pump Volume double stroke 27 ccm Operating pressure max. 100 bar Piston stroke 75 mm Free flow capacity nominal 1,6 ltr./min.

  • Page 9: Safety

    BINKS airless pump and other assets. 2. The BINKS airless pump must only be used in technically perfect condition in accordance with the regulations and the instructions set out in the operating instructions and only by safety- conscious persons fully aware of the risks involved.
  • Page 10 Keep children and all people right away from the work area. 8. Keep the BINKS airless pump in a safe place to which children and unauthorised persons do not have access. Make sure that unauthorised personnel (and children in particular) cannot start up the BINKS airless pump.

  • Page 11: Particular Danger Spots

    4.3 PARTICULAR DANGER SPOTS 1. The flow of material escaping from the airless gun is under great pressure and thus has a powerful cutting effect. You must therefore never point the airless gun at yourself or any other person, animal or plant.

  • Page 12: Start Up And Operation

    Connect the airless gun designed at least for the maximum permitted working pressure of the spray material pump, to the fluid hose. We recommend for Airless: BINKS Airless spray gun HAP 50 with max. pressure 500 bar or BINKS Airless spray gun Airless 1 with max. pressure 420 bar.

  • Page 13: Rinsing The Binks Airless Pump

    5.3 RINSING THE BINKS AIRLESS PUMP Wear eye protection Every BINKS airless pump is tested with water during final inspection and thoroughly rinsed with a non-gumming preservative oil. With this rinsing process, it is possible that the residual moisture of water emulsion will be left in the pump.

  • Page 14: Preparing And Adjusting The Spray Material

    Because two filters are used in the BINKS airless unit, a suction filter and the high pressure filter, it is not necessary to filter the spray material before working with it.

  • Page 15: Work Stoppages

    Close the high pressure filter relief valve. Immerse the spray material pump or the suction system in the spray material to be used for working. Place the high pressure filter return pipe in the tank. Then open the high pressure filter relief valve.

  • Page 16: Shut-Down

    8. We recommend to remain the equipment filled with liquid. We recommend to preserve the BINKS airless equipment if it is not used for a longer period of time. Please rinse the complete system with silicon-free oil as described in section 5.3.

  • Page 17: Malfunctions, Possible Causes And Remedial Measures

    Appearance of de- Possible cause Remedy fect No flow through Spray material pres- No compressed air. Check compressed air BINKS airless pump. sure drops. supply. BINKS airless pump Nozzle on airless Clean or replace noz- does not start. gun blocked.

  • Page 18: Spray Material Pump Unit

    Material coming from Upper packing of the spray material spray material pump rial pump packing. chamber. faulty. BINKS airless pump BINKS airless pump Lower packing of Replace spray mate- runs non-stop. runs on despite stop- spray material pump rial packing.

  • Page 19: Instruction Manual

    Depending on the type of application and the place of installation, the operator must use the oper- ating instructions to provide more details on the safe operation of the BINKS airless pump, in the form of an instruction manual in the language of the workforce. This instruction manual is to kept in a suitable location at the place of work and the workforce informed of its whereabouts.

  • Page 20: Test Documents

    11. TEST DOCUMENTS Test record for spraying equipment ITW Finishing Systems and Products Date: ........Ringwood Road, Bournemouth BH11 9LH, England Examiner: ........DEALER STAMP: ADDRESS OF OPERATOR: Name: ............Street: ......……......Postcode/Town: ........Contact:........Phone: ...……..Tested unit: Manufacturer: ..........Eqpt.-No.: ..........

  • Page 21: Spare Parts Lists

    TEST DOCUMENTS Test document no. Date of test Expert Company Name 12. SPARE PARTS LISTS...
  • Page 22 Ersatzteilliste / spare parts list Hochdruckpumpe / high pressure pump HDP 27/20 0114-021203 Hochdruckpumpe high pressure pump Luftmotor air motor 0114-020487 Materialpumpe material pump 0114-013447 Vorbehaltl. Techn. Änderungen...
  • Page 23 Ersatzteilliste / spare parts list Luftmotor / air motor LM 70/75 0114-020487 Luftmotor LM 70/75 air motor LM 70/75 Vorbehaltl. Techn. Änderungen...
  • Page 24 Ersatzteilliste / spare parts list Luftmotor / air motor LM 70/75 0114-020487 Luftmotor LM 70/75 air motor LM 70/75 Vorbehaltl. Techn. Änderungen...
  • Page 25 Ersatzteilliste / spare parts list Luftmotor / air motor LM 70/75 Pos. Art.-Nr. Bezeichnung Description Stück D / R Pcs. 0114-020487 Luftmotor LM 70/75 air motor LM 70/75 0114-014182 Zylinderschraube screw 0114-013442 Deckel kpl. cover ass. 0114-011586 Führung guide 0114-014300 Dämpfungsscheibe dampening spacer 0114-014345...
  • Page 26 Ersatzteilliste / spare parts list Materialpumpe / material pump MP 27/75 0114-013447 Materialpumpe MP 27/75 material pump MP 27/75 Vorbehaltl. Techn. Änderungen...
  • Page 27 Ersatzteilliste / spare parts list Materialpumpe / material pump MP 27/75 Pos. Art.-Nr. Bezeichnung Description Stück D / R Pcs. 0114-013447 Materialpumpe MP 27/75 material pump MP 27/75 0114-016101 Schauglas mit Deckel sight glass with lid 1.1 0114-016102 O-ring o-ring 0114-014364 Sicherungsring retaining ring...
  • Page 28 Ersatzteilliste / spare parts list Reparatursatz Luftmotor / repair kit air motor LM 70/75 0114-021210 0114-014300 0114-014345 0114-014301 Dämpfungsscheibe Zackenring ZJ16 Dämpfungscheibe 12x2mm 25,5x2 0114-014346 Steuerkolben kpl. 0114-014302 0114-014296 Dämpfungscheibe Bundbuchse 22x3 0114-014307 0114-013956 SI-Ring 15x1 0114-014468 Nutring DN15/DN7 Führungsbuchse kpl. 0114-014765 0114-013953 Führungsring...
  • Page 29 Ersatzteilliste / spare parts list Dichtungssatz Luftmotor / seal kit air motor LM 70/75 0114-018645 0114-013955 O-Ring 60x5,5mm 0114-013956 Nutring DN15DN7 0114-013967 O-Ring 70x2mm 0114-013953 O-Ring 6,5x2,5mm 0114-014308 O-Ring 6,5x1,5mm 0114-014355 0114-014468 Si-Ring JK30 Führungsbuchse kpl. Vorbehaltl. Techn. Änderungen...
  • Page 30 Ersatzteilliste / spare parts list Reparatursatz Materialpumpe / repair kit material pump MP 27/75 0114-013448 0114-014450 0114-014745 0114-014161 Zyl.-Stift 3x23 mm Kugel 6mm 0114-014237 Sicherungsfeder Kugel 15 mm 0114-014527 0114-014508 Profildichtung Kugelstop kpl. 14x11,2x1,5mm 0114-013952 Dichtung 24x18x3mm 0114-011284 0114-013834 O-Ring 37x1 mm Dichtung 24,5x18x2mm 0114-014739 Dichtung 32x25x1,5 mm...
  • Page 31 Ersatzteilliste / spare parts list Reparatursatz Materialpumpe / repair kit material pump MP 27/75 0114-016006 0114-014450 0114-014745 0114-014161 Zyl.-Stift 3x23 mm Kugel 6mm 0114-014237 Sicherungsfeder Kugel 15 mm 0114-014527 0114-014508 Profildichtung Kugelstop kpl. 14x11,2x1,5mm 0114-013952 Dichtung 24x18x3mm 0114-011284 0114-013834 O-Ring 37x1 mm Dichtung 24,5x18x2mm 0114-014739 Dichtung 32x25x1,5 mm...
  • Page 32 Ersatzteilliste / spare parts list Dichtungssatz Materialpumpe / seal kit material pump MP 27/75 0114-018597 0114-013952 0114-014527 Dichtung 24x18x3mm Profildichtung 14x11,2x1,5mm 0114-013834 Dichtung 24,5x18x2mm 0114-014739 Dichtung 32x25x1,5 0114-011284 0114-014006 O-Ring O-Ring 37x1 mm 49x3 mm Vorbehaltl. Techn. Änderungen...
  • Page 33 Ersatzteilliste / spare parts list Ersatzteile Fahrgestell / spare parts trolley Pos. Art.-Nr. Bezeichnung Stk. Description pcs. 0114-019203 Fahrgestell Typ 02 (M) trolley type 02 (M) 0114-014640 Gestell frame 0114-014057 wheel 5-11 0114-014806 Wandhalter kpl. bestehend aus: wall holder cpl. 0114-019005 Wandhalter wall holder...
  • Page 34 Ersatzteilliste / spare parts list Ersatzteile Wandhalter / spare parts wall bracket Pos. Art.-Nr. Bezeichnung Stk. Description pcs. 0114-014806 Wandhalter Typ 02 (M) wall bracket assy. type 02 (M) 0114-019005 Wandhalter wall bracket 0114-014179 Schraube screw 0114-009743 Federring ring Vorbehaltl. Techn. Änderungen...
  • Page 35 Ersatzteilliste / spare parts list Ersatzteile Dreibein / spare parts triprod Pos. Art.-Nr. Bezeichnung Stk. Description pcs. 0110-011802 Dreibein kpl. triprod assy. 0114-009743 Federring spring washer ZZ-1892-D Zylinderschraube cylinder screw Vorbehaltl. Techn. Änderungen...
  • Page 36 Ersatzteilliste / Spare parts list Druckregler / air regulator G 3/8" Aircombi 0114-009350 Druckregler Aircombi air pressure regulator Aircombi Pos. Art.-Nr. Bezeichnung Description 0114-13531-01 Druckluftregler kpl. air pressure regulator cpl. 0114-009164 Winkel elbow 0114-009048 Einstecknippel nipple 0114-009049 T-Stück T-piece 0114-014538 Doppelnippel nipple 0114-021608...
  • Page 37 Ersatzteilliste / Spare parts list Druckregler / air regulator G 3/8" Airless 0114-013531 Druckregler Airless air pressure regulator Airless Pos. Art.-Nr. Bezeichnung Description 0114-13531-01 Druckluftregler kpl. air pressure regulator cpl. 0114-014048 Manometer gauge 0114-020295 Druckreglergehäuse pressure regulator housing 0114-014597 Knebelschraube mit Mutter t-handle with nut 0110-009091 Einstecknippel...
  • Page 38 Ersatzteilliste / spare parts list Ersatzteile HD-Filter 03 / spare parts HP-filter 03 Pos. Art.-Nr. Bezeichnung Stück Description Pcs. 0110-009130 HD-Filter 03 kpl. mit Sieb 100 M HP-filter cpl. + filter insert 100 m 0114-016061 Dichtung gasket 0114-016060 Feder für Siebeinsatz klein spring for filter insert small 0110-009131 Siebeinsatz 50 M, SS...
  • Page 39 Ersatzteilliste / spare parts list Ersatzteile Ansaugsystem / spare parts suction system Pos. Art.-Nr. Bezeichnung Description 0110-011726 Ansaugsyst. NW 20 Dreibein suction system DN 20 triprod 0114-011515 Ansaugrohr NW 20 suction tube 0114-013734 Saugglocke D 70 filter housing 0114-014112 Materialsieb D 70 M 20 strainer 20 mesh wahleise : optional :...
  • Page 40 Ersatzteilliste / spare parts list Ersatzteile Ansaugleitung / spare parts suction system Pos. Art.-Nr. Bezeichnung Description Pcs. 0114-014844 Ansaugsystem NW 20 flexibel suction system DN 20 flexible 0114-013801 Reduziernippel reducing nipple 0114-018506 Ansaugleitung NW 20 suction hose DN 20 0114-013734 Siebgehäuse filter housing 0114-014112...

  • Page 41: Recommended Gun

    Max. Pressure Pump Pump (bar) Gun (bar) HP 3/28 HAP 50 Airless-Outfit Airless 1 HP 3/28 AA 4000 Aircombi-Outfit DSG-2000 HP 4/20 HAP 50 Airless-Outfit Airless 1 AA 1500 HP 4/20 AA 4000 Aircombi-Outfit DSG-2000 HP 4/32 HAP 50 Airless-Outfit...

  • Page 42: Ec Declaration Of Conformity

    As the representative/manufacturer of the items listed below: High-Pressure Paint Pump Models BINKS HP 4/20, HP 3/28, HP 4/32, HP 10/32, HP 6/34, HP 25/48, HP 6/60, HP 20/66, HP 30/32, HP 30/75 Declare, under our sole responsibility, that the equipment to which this document relates is...

  • Page 43: Warranty Statement

    All Piston Pumps are backed by our 5-year warranty, as a measure of the confidence we place in the quality of these products - a confidence that you can share. BINKS HP Piston Pumps Five-Year Warranty ITW Finishing Systems and Products (“ITW“) warrants to the original use purchaser of ITW...

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