Table of Contents
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Installation .......................................................................................................Section A
Technical Specifications .......................................................................................................A-1
General Description..............................................................................................................A-2
Recommended Processes and Equipment ..........................................................................A-3
Installation of the DH-10 Boom Mount Wire Feeder Components .......................................A-3
Mounting the 10-Series Wire Drive Unit ........................................................................A-4
Mounting Synergic 7F Wire Drive Unit .........................................................................A-4
Mounting the DH-10 Control Box .................................................................................A-4
Connecting Wire Drive Unit to Control Box ...................................................................A-4
Electrode Routing..........................................................................................................A-5
Wire Drive Speed Range Selection ......................................................................................A-5
Control Speed Range Setting .......................................................................................A-5
10-Series (DH) Wire Drive Ratio Selection ...................................................................A-5
Wire Feed Drive Roll Kits .....................................................................................................A-6
Procedure to Install Drive Roll and Guide Tubes .................................................................A-6
DH Drive Roll Kit Installation ........................................................................................A-6
Gun and Cable Assemblies with Standard Connection........................................................A-7
GMAW Guns .................................................................................................................A-7
Innershield Guns ...........................................................................................................A-7
Gun Cable Connection with Standard Connection........................................................A-7
Gun and Cable Assemblies with Fast-Mate Connection ......................................................A-7
GMAW Guns .................................................................................................................A-7
Gun Cable Connection with Fast-Mate Connection ......................................................A-8
10-Series Double Head Drives Water Connections (For Water Cooled Guns) ....................A-8
10-Series Double Head Drives......................................................................................A-8
Synergic 7F Head Drives .............................................................................................A-8
GMAW Shielding Gas ...................................................................................................A-8
Gas Guard Regulator ....................................................................................................A-8
Electrical Installation.............................................................................................................A-9
Input Cable: DH-10 Control to Power Source ...............................................................A-9
Work Cable ...................................................................................................................A-9
Optional Features Installation.............................................................................................A-10
Boom and Bench Conversions............................................................................................A-11
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Operation ............................................................................................................Section B
Safety Precautions ..............................................................................................................B-1
Duty Cycle ............................................................................................................................B-1
DH-10 Control DIP Switch Setup .........................................................................................B-1
Keypad and Display Operation..............................................................................B-7 Thru B-9
Security Modes, Limits Setting Modes ...............................................................................B-10
Dual Procedure Remote Control (K1449-1) .......................................................................B-11
Wire Reel Loading ....................................................................................................B-11, B-12
Feeding Electrode and Brake Adjustment ..........................................................................B-13
Drive Roll Pressure Setting ................................................................................................B-13
Procedure for Setting Angle of Feedplate ..........................................................................B-13
Gas Guard Regulator Setting .............................................................................................B-13
Making a Weld....................................................................................................................B-13
Wire Reel Changing ...........................................................................................................B-14
Loss of Voltage Sense Shutdown ......................................................................................B-14
Wire Feed Overload Protection ..........................................................................................B-15
Grounding Lead Protector ..................................................................................................B-15
Explanation of Prompting and Error Messages ..................................................................B-15
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Accessories .....................................................................................................Section C
Drive Roll and Guide Tube Kits ............................................................................................C-1
Other Optional Features ...............................................................................................C-2, C-3
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Maintenance ....................................................................................................Section D
Safety Precautions ...............................................................................................................D-1
Routine Maintenance ...........................................................................................................D-1
Avoiding Wire Feeding Problems .........................................................................................D-1
Periodic Maintenance...........................................................................................................D-1
Procedure for Removing Feedplate from Wire Feeder ........................................................D-1
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Troubleshooting ..............................................................................................Section E
Safety Precautions ...............................................................................................................E-1
Troubleshooting Procedures ..................................................................................E-2 thru E-9
Procedure for Replacing PC Boards ..................................................................................E-10
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