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10517
Lincoln Electric 10517 Manuals
Manuals and User Guides for Lincoln Electric 10517. We have
2
Lincoln Electric 10517 manuals available for free PDF download: Service Manual, Operator's Manual
Lincoln Electric 10517 Service Manual (98 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 1 MB
Table of Contents
Master for All Sections
6
California Proposition 65 Warnings
2
Electric and Magnetic Fields
2
Safety
3
Fumes and Gases
3
Table of Contents
6
Installation
8
Technical Specifications - DH-10 Complete Units or Controls & Heads
8
General Description
9
Recommended Processes and Equipment
9
Available Models
9
Safety Precautions
10
Mounting the DH Double Header Wire Drive Unit (K1497-1 or -2)
10
Mounting Single Head Wire Drive Unit (K679-1 or -2)
10
Mounting the DH-10 Control Box (K1496-1
10
Control Speed Range Setting
11
Double Header (DH) Wire Drive Ratio Selection
11
Connecting Wire Drive Unit to Control Box
11
Electrode Routing
11
Wire Drive Speed Range Selection
11
Wire Feed Drive Roll Kits
12
Procedure to Install Drive Roll and Wire Guides
12
Gun and Cable Assemblies with Standard Connection
13
Single Drive 4-Roll Kits (KP655 and KP656
13
DH Drive Roll Kit Installation (KP1505 and KP1507
13
GMAW Guns
13
Innershield Guns
13
Single Head Drives (K679
14
DH Double Head Drives
14
Gun Cable Connection with Fast-Mate Connection
14
GMAW Guns
14
Gun Cable Connection with Standard Connection
14
DH Double Head Drives Water Connections (for Water Cooled Guns
14
Gun and Cable Assemblies with Fast-Mate Connection
14
Electrical Installation
15
GMAW Shielding Gas
15
Input Cable: DH-10 Control to Power Source
15
Optional Features Installation
16
A-12 A-12 Installation
19
Dh-10 Control Switch Setup
20
Duty Cycle
20
Operation
20
Safety Precautions
20
Setting the DIP Switches
20
Setup DIP Switch Access
20
Wire Drive Head Selection
20
Welding Power Source Selection
21
4-Step Trigger Mode Operation Selection
22
Metric/English Wire Feed Speed Display Selection
22
High Security Mode Selection
23
Keypad and Display Description
23
Keypad and Display Operation
23
Low Security Mode Selection
23
Power-Down Save
23
Operation Keys
24
Trigger Mode Selection
24
Acceleration Selection
25
Digital "Memory" Voltmeter
25
Display Control Keys
25
Dual Procedure Remote Control (K1449-1
26
Dual Procedure Remote Control (K1449-1)
26
Security Modes
26
To Mount a 30 Lb (14 Kg) Readi-Reel Package
26
Wire Reel Loading - Readi-Reels, Spools or Coils
26
To Mount 10 to 44 Lb (4.5 to 20 Kg) Spools (12 In/300 MM Diameter) or 14 Lb (6 Kg) Innershield Coils (FIGURE
27
To Mount a 50 to 60 Lb (22.7 to 27.2 Kg) Coil: (Using K1504-1 Coil Reel
27
Drive Roll Pressure Setting
28
Feeding Electrode and Brake Adjustment
28
Gas Guard Regulator Setting
28
Making a Weld
28
Procedure for Setting Angle of Feedplate
28
Loss of Voltage Sense Shutdown
29
Wire Feed Overload Protection
29
Wire Reel Changing
29
Explanation of Prompting and Error Messages
30
Grounding Lead Protector
30
Accessories Section
31
Accessories
32
Drive Roll and Guide Tube Kits
32
General
32
Input Cable Assemblies
34
Spindle Adapters
34
Gun Adapters (for DH Wire Drive Heads
35
Gun and Cable Assemblies
35
Maintenance Section
37
Avoiding Wire Feeding Problems
38
Maintenance
38
Routine Maintenance
38
Safety Precautions
38
Wire Reel Mounting - Readi-Reels and
38
Periodic Maintenance
39
Procedure for Removing Feedplate from Wire Feeder
39
Wire Drive Motor and Gearbox
39
Gun and Cable Maintenance
39
D-4 D-4 Maintenance
41
Theory of Operation Section
41
General Description
42
Theory of Operation
42
Control Board
42
Input Receptacle, Control Board, and Operator Controls
43
Theory of Operation
43
Wire Feed Heads and Receptacles
44
Table of Contents
45
How to Use Troubleshooting Guide
46
PC Board Troubleshooting Procedures
47
Electric Shock
47
Troubleshooting and Repair
48
Troubleshooting Guide
49
Test Procedures
61
Wire Drive Motor Test
61
Test Procedure
62
Tach Adjustment and Feedback Test
63
Keypad Resistance Test
67
Encoder PC Board Test
71
Gas Solenoid Test
73
Component Replacement Procedures
75
Display PC Board Removal and Replacement
75
Removal Procedure
76
Replacement Procedure
76
Gas Solenoid Removal and Replacement
77
Encoder PC Board Removal and Replacement
79
Wire Drive Motor and Gear Box Removal and Replacement
81
Replacement Procedures
84
Retest after Repair
85
Electrical Diagrams Section
88
Electrical Diagrams
90
Wiring Diagram (Wire Drive) (M17871
90
Control Board Schmatic (Sheet 1) (G3040-1
91
Display Board Schematic (L10138
93
Encoder Board Schematic (S22066
94
Control Board Layout (G3041-2
95
Electrical Diagrams
95
Display Board Layout (L10139-1
96
Encoder Board Layout (M17797-1
97
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Lincoln Electric 10517 Operator's Manual (60 pages)
Boom or Bench, Control-Boom Mount, Drive-Boom Mount, Boom Package, Standard-Single Head Drive, Feeder Double Head-Bench
Brand:
Lincoln Electric
| Category:
Welding Accessories
| Size: 1 MB
Table of Contents
Table of Contents
7
Table of Contents
8
Installation
9
Technical Specifications
9
General Description
10
Recommended Processes and Equipment
11
Installation of the DH-10 Boom Mount Wire Feeder Components
11
Mounting the 10-Series Wire Drive Unit
11
Mounting Synergic 7F Wire Drive Unit
11
Mounting the DH-10 Control Box
12
Connecting Wire Drive Unit to Control Box
12
Electrode Routing
13
Wire Drive Speed Range Selection
13
Control Speed Range Setting
13
10-Series (DH) Wire Drive Ratio Selection
13
Wire Feed Drive Roll Kits
14
DH Drive Roll Kit Installation
14
Gun and Cable Assemblies with Standard Connection
15
GMAW Guns
15
Innershield Guns
15
Gun Cable Connection with Standard Connection
15
Gun and Cable Assemblies with Fast-Mate Connection
15
Gun Cable Connection with Fast-Mate Connection
16
10-Series Double Head Drives Water Connections (for Water Cooled Guns
16
10-Series Double Head Drives
16
Synergic 7F Head Drives
16
GMAW Shielding Gas
16
Gas Guard Regulator
16
Electrical Installation
17
Input Cable: DH-10 Control to Power Source
17
Work Cable
17
Optional Features Installation
18
Boom and Bench Conversions
19
Operation
20
Safety Precautions
20
Duty Cycle
20
Keypad and Display Operation
26
Dual Procedure Remote Control (K1449-1
30
Wire Reel Loading
30
Feeding Electrode and Brake Adjustment
32
Drive Roll Pressure Setting
32
Procedure for Setting Angle of Feedplate
32
Gas Guard Regulator Setting
32
Making a Weld
32
Wire Reel Changing
33
Loss of Voltage Sense Shutdown
33
Wire Feed Overload Protection
34
Grounding Lead Protector
34
Explanation of Prompting and Error Messages
34
Accessories
35
Drive Roll and Guide Tube Kits
35
Maintenance
38
Safety Precautions
38
Routine Maintenance
38
Avoiding Wire Feeding Problems
38
Periodic Maintenance
38
Procedure for Removing Feedplate from Wire Feeder
38
Troubleshooting
40
Procedure for Replacing PC Boards
48
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