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Lincoln Electric DH-10 Manuals
Manuals and User Guides for Lincoln Electric DH-10. We have
5
Lincoln Electric DH-10 manuals available for free PDF download: Operator's Manual
Lincoln Electric DH-10 Operator's Manual (98 pages)
Heads & Controls Boom Mount or Bench Models
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 1.65 MB
Table of Contents
V V Master for All Sections
6
Safety
3
Electric Shock Can Kill
3
Table of Contents
6
Installation
8
Technical Specifications - DH-10 Complete Units or Controls & Heads
8
General Description
9
Recommended Processes and Equipment
9
Available Models
9
Safety Precautions
10
Installation of the DH-10 Boom Mount Wire Feeder Components
10
Mounting Single Head Wire Drive Unit (K679-1
10
Mounting Single Head Wire Drive Unit (K679-1 or -2)
10
Mounting the DH Double Header Wire Drive Unit (K1497-1 or -2)
10
Mounting the DH-10 Control Box (K1496-1
10
Connecting Wire Drive Unit to Control Box
11
Control Speed Range Setting
11
Double Header (DH) Wire Drive Ratio Selection
11
Electrode Routing
11
Wire Drive Speed Range Selection
11
Procedure to Install Drive Roll and Wire Guides
12
Wire Feed Drive Roll Kits
12
DH Drive Roll Kit Installation (KP1505 and KP1507
13
GMAW Guns
13
Gun and Cable Assemblies with Standard Connection
13
Innershield Guns
13
Single Drive 4-Roll Kits (KP655 and KP656
13
DH Double Head Drives
14
DH Double Head Drives Water Connections (for Water Cooled Guns
14
GMAW Guns
14
Gun and Cable Assemblies with Fast-Mate Connection
14
Gun Cable Connection with Fast-Mate Connection
14
Gun Cable Connection with Standard Connection
14
Single Head Drives (K679
14
Electrical Installation
15
GMAW Shielding Gas
15
Input Cable: DH-10 Control to Power Source
15
Optional Features Installation
16
-Operation Section-
19
Dh-10 Control Switch Setup
20
Duty Cycle
20
Operation
20
Setup DIP Switch Access
20
Setting the DIP Switches
20
Wire Drive Head Selection
20
Welding Power Source Selection
21
Metric/English Wire Feed Speed Display Selection
22
4-Step Trigger Mode Operation Selection
22
Low Security Mode Selection
23
High Security Mode Selection
23
Safety Precautions
20
Keypad and Display Operation
23
Keypad and Display Description
23
Power-Down Save
23
Operation Keys
24
Trigger Mode Selection
24
Display Control Keys
25
Digital "Memory" Voltmeter
25
Acceleration Selection
25
Wire Reel Loading - Readi-Reel, Spools or Coils
26
Dual Procedure Remote Control (K1449-1
26
Security Modes
26
Dual Procedure Remote Control (K1449-1)
26
Wire Reel Loading - Readi-Reels, Spools or Coils
26
To Mount a 30 Lb (14 Kg) Readi-Reel Package
26
To Mount 10 to 44 Lb (4.5 to 20 Kg) Spools (12 In/300 MM Diameter) or 14 Lb (6 Kg) Innershield Coils (FIGURE
27
To Mount a 50 to 60 Lb (22.7 to 27.2 Kg) Coil: (Using K1504-1 Coil Reel
27
Drive Roll Pressure Setting
28
Feeding Electrode and Brake Adjustment
28
Gas Guard Regulator Setting
28
Making a Weld
28
Procedure for Setting Angle of Feedplate
28
Loss of Voltage Sense Shutdown
29
Wire Feed Overload Protection
29
Wire Reel Changing
29
Explanation of Prompting and Error Messages
30
Grounding Lead Protector
30
-Accessories Section-
31
Accessories
32
Drive Roll and Guide Tube Kits
32
General
32
Accessories
33
Input Cable Assemblies
34
Spindle Adapters
34
Gun Adapters (for DH Wire Drive Heads
35
Gun and Cable Assemblies
35
Periodic Maintenance
37
Maintenance
38
Safety Precautions
38
Routine Maintenance
38
Wire Reel Mounting - Readi-Reels and
38
Avoiding Wire Feeding Problems
38
Periodic Maintenance
39
Procedure for Removing Feedplate from Wire Feeder
39
Theory of Operation
41
Theory of Operation
42
General Description
42
Theory of Operation
43
Input Receptacle, Control Board, and Operator Controls
43
Wire Feed Heads and Receptacles
44
-Troubleshooting and Repair Section-
45
How to Use Troubleshooting Guide
46
PC Board Troubleshooting Procedures
47
Troubleshooting Guide
49
Troubleshooting and Repair
50
Test Procedures
61
Wire Drive Motor Test
61
Tach Adjustment and Feedback Test
63
Keypad Resistance Test
67
Encoder PC Board Test
71
Gas Solenoid Test
73
Component Replacement Procedures
75
Display PC Board Removal and Replacement
75
Gas Solenoid Removal and Replacement
77
Encoder PC Board Removal and Replacement
79
Wire Drive Motor and Gear Box Removal and Replacement
81
Retest after Repair
85
Electrical Diagrams
88
Wiring Diagram (Wire Drive) (M17871
90
Control Board Schmatic (Sheet 1) (G3040-1
91
Display Board Schematic (L10138
93
Encoder Board Schematic (S22066
94
Electrical Diagrams
95
Control Board Layout (G3041-2
95
Display Board Layout (L10139-1
96
Encoder Board Layout (M17797-1
97
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Lincoln Electric DH-10 Operator's Manual (60 pages)
Boom or Bench, Control-Boom Mount, Drive-Boom Mount, Boom Package, Standard-Single Head Drive, Feeder Double Head-Bench
Brand:
Lincoln Electric
| Category:
Welding Accessories
| Size: 1.81 MB
Table of Contents
Table of Contents
7
Table of Contents
8
Installation
9
Technical Specifications
9
General Description
10
Recommended Processes and Equipment
11
Installation of the DH-10 Boom Mount Wire Feeder Components
11
Mounting the 10-Series Wire Drive Unit
11
Mounting Synergic 7F Wire Drive Unit
11
Mounting the DH-10 Control Box
12
Connecting Wire Drive Unit to Control Box
12
Electrode Routing
13
Wire Drive Speed Range Selection
13
Control Speed Range Setting
13
10-Series (DH) Wire Drive Ratio Selection
13
Wire Feed Drive Roll Kits
14
DH Drive Roll Kit Installation
14
Gun and Cable Assemblies with Standard Connection
15
GMAW Guns
15
Innershield Guns
15
Gun Cable Connection with Standard Connection
15
Gun and Cable Assemblies with Fast-Mate Connection
15
Gun Cable Connection with Fast-Mate Connection
16
10-Series Double Head Drives Water Connections (for Water Cooled Guns
16
10-Series Double Head Drives
16
Synergic 7F Head Drives
16
GMAW Shielding Gas
16
Gas Guard Regulator
16
Electrical Installation
17
Input Cable: DH-10 Control to Power Source
17
Work Cable
17
Optional Features Installation
18
Boom and Bench Conversions
19
Operation
20
Safety Precautions
20
Duty Cycle
20
Keypad and Display Operation
26
Dual Procedure Remote Control (K1449-1
30
Wire Reel Loading
30
Feeding Electrode and Brake Adjustment
32
Drive Roll Pressure Setting
32
Procedure for Setting Angle of Feedplate
32
Gas Guard Regulator Setting
32
Making a Weld
32
Wire Reel Changing
33
Loss of Voltage Sense Shutdown
33
Wire Feed Overload Protection
34
Grounding Lead Protector
34
Explanation of Prompting and Error Messages
34
Accessories
35
Drive Roll and Guide Tube Kits
35
Maintenance
38
Safety Precautions
38
Routine Maintenance
38
Avoiding Wire Feeding Problems
38
Periodic Maintenance
38
Procedure for Removing Feedplate from Wire Feeder
38
Troubleshooting
40
Procedure for Replacing PC Boards
48
Lincoln Electric DH-10 Operator's Manual (50 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 7.28 MB
Table of Contents
Table of Contents
6
Table of Contents
7
Installation
8
Technical Specifications
8
General Description
9
Recommended Processes and Equipment
10
Installation of the DH-10 Boom Mount Wire Feeder Components
10
Mounting the 10-Series Wire Drive Unit
10
Mounting Synergic 7F Wire Drive Unit
10
Mounting the DH-10 Control Box
11
Connecting Wire Drive Unit to Control Box
11
Electrode Routing
12
Wire Drive Speed Range Selection
12
Control Speed Range Setting
12
10-Series (DH) Wire Drive Ratio Selection
12
Wire Feed Drive Roll Kits
13
DH Drive Roll Kit Installation
13
Gun and Cable Assemblies with Standard Connection
14
GMAW Guns
14
Innershield Guns
14
Gun Cable Connection with Standard Connection
14
Gun and Cable Assemblies with Fast-Mate Connection
14
Gun Cable Connection with Fast-Mate Connection
15
10-Series Double Head Drives Water Connections (for Water Cooled Guns
15
10-Series Double Head Drives
15
Synergic 7F Head Drives
15
GMAW Shielding Gas
15
Gas Guard Regulator
15
Electrical Installation
16
Input Cable: DH-10 Control to Power Source
16
Work Cable
16
Optional Features Installation
17
Boom and Bench Conversions
18
Operation
19
Safety Precautions
19
Duty Cycle
19
Keypad and Display Operation
22
Dual Procedure Remote Control (K1449-1
26
Wire Reel Loading
26
Feeding Electrode and Brake Adjustment
28
Drive Roll Pressure Setting
28
Procedure for Setting Angle of Feedplate
28
Gas Guard Regulator Setting
28
Making a Weld
28
Wire Reel Changing
29
Loss of Voltage Sense Shutdown
29
Wire Feed Overload Protection
30
Grounding Lead Protector
30
Explanation of Prompting and Error Messages
30
Accessories
31
Drive Roll and Guide Tube Kits
31
Maintenance
34
Safety Precautions
34
Routine Maintenance
34
Avoiding Wire Feeding Problems
34
Periodic Maintenance
34
Procedure for Removing Feedplate from Wire Feeder
34
Troubleshooting
36
Procedure for Replacing PC Boards
44
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Lincoln Electric DH-10 Operator's Manual (48 pages)
Bench
Brand:
Lincoln Electric
| Category:
Welding Accessories
| Size: 1.14 MB
Table of Contents
Table of Contents
7
Installation
8
Technical Specifications
8
General Description
9
Recommended Processes and Equipment
9
Electrode Routing
10
Wire Drive Speed Range Selection
10
Control Speed Range Setting
10
10-Series (DH) Wire Drive Ratio Selection
10
Wire Feed Drive Roll Kits
11
DH Drive Roll Kit Installation
11
Gun and Cable Assemblies with Standard Connection
11
GMAW Guns
11
Innershield Guns
11
Gun Cable Connection with Standard Connection
12
Gun and Cable Assemblies with Fast-Mate Connection
12
GMAW Guns
12
Gun Cable Connection with Fast-Mate Connection
12
10-Series Double Head Drives Water Connections (for Water Cooled Guns
12
10-Series Double Head Drives
12
GMAW Shielding Gas
13
Gas Guard Regulator
13
Electrical Installation
13
Input Cable: DH-10 Control to Power Source
13
Work Cable
14
Optional Features Installation
14
Operation
16
Safety Precautions
16
Duty Cycle
16
Keypad and Display Operation
19
Security Modes
22
Limits Setting Mode
22
Dual Procedure Remote Control (K1449-5
23
Wire Reel Loading
23
Feeding Electrode and Brake Adjustment
24
Drive Roll Pressure Setting
24
Procedure for Setting Angle of Feedplate
25
Gas Guard Regulator Setting
25
Making a Weld
25
Wire Reel Changing
26
Loss of Voltage Sense Shutdown
26
Wire Feed Overload Protection
26
Grounding Lead Protector
26
Explanation of Prompting and Error Messages
27
Accessories
28
Drive Roll and Guide Tube Kits
28
Maintenance
31
Safety Precautions
31
Routine Maintenance
31
Avoiding Wire Feeding Problems
31
Periodic Maintenance
31
Procedure for Removing Feedplate from Wire Feeder
31
Troubleshooting
33
Procedure for Replacing PC Boards
41
Diagrams
42
Dimension Print
44
Lincoln Electric DH-10 Operator's Manual (48 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 7.22 MB
Table of Contents
Table of Contents
6
Installation
8
Technical Specifications
8
General Description
9
Recommended Processes and Equipment
9
Electrode Routing
10
Wire Drive Speed Range Selection
10
Control Speed Range Setting
10
10-Series (DH) Wire Drive Ratio Selection
10
Wire Feed Drive Roll Kits
11
DH Drive Roll Kit Installation
11
Gun and Cable Assemblies with Standard Connection
11
GMAW Guns
11
Innershield Guns
11
Gun Cable Connection with Standard Connection
12
Gun and Cable Assemblies with Fast-Mate Connection
12
GMAW Guns
12
Gun Cable Connection with Fast-Mate Connection
12
10-Series Double Head Drives Water Connections (for Water Cooled Guns
12
10-Series Double Head Drives
12
GMAW Shielding Gas
13
Gas Guard Regulator
13
Electrical Installation
13
Input Cable: DH-10 Control to Power Source
13
Work Cable
14
Optional Features Installation
14
Operation
16
Safety Precautions
16
Duty Cycle
16
Keypad and Display Operation
19
Security Modes
22
Limits Setting Mode
22
Dual Procedure Remote Control (K1449-5
23
Wire Reel Loading
23
Feeding Electrode and Brake Adjustment
24
Drive Roll Pressure Setting
24
Procedure for Setting Angle of Feedplate
25
Gas Guard Regulator Setting
25
Making a Weld
25
Wire Reel Changing
26
Loss of Voltage Sense Shutdown
26
Wire Feed Overload Protection
26
Grounding Lead Protector
26
Explanation of Prompting and Error Messages
27
Accessories
28
Drive Roll and Guide Tube Kits
28
Maintenance
31
Safety Precautions
31
Routine Maintenance
31
Avoiding Wire Feeding Problems
31
Periodic Maintenance
31
Procedure for Removing Feedplate from Wire Feeder
31
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