Stratasys Origin One User Manual
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Stratasys Origin One User Manual

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User Guide
®
Origin One
3D Printing System
Version 2.7
DOC-30001 Rev. D

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Summary of Contents for Stratasys Origin One

  • Page 1 User Guide ® Origin One 3D Printing System Version 2.7 DOC-30001 Rev. D...
  • Page 2 Stratasys. This document may be printed for internal use only. All copies shall contain a full copy of this copyright notice.
  • Page 3 Updated images from v2.6 to current v2.7 images in Chapter 1. • Added Adjusting Dreve programs for Origin One Dental AUG 2023 Added Securing Origin One Printer to Origin One stand. Page iii © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 4: Table Of Contents

    Service and Software Support ............... 1 Stratasys Online Resources ....................1 Stratasys Academy ....................1 Stratasys Support Center ..................2 Stratasys Academy YouTube Channel ..............2 GrabCAD Community....................3 Safety Instructions ..................3 General Precautions......................3 Proper Personal Protective Equipment (PPE)..............4 Hazard Types ........................
  • Page 5  User Guide Origin One Stand Setup................12 Securing the Printer to the Origin One Stand ..............13 3 System Components ............. 16 Printer Overview ..................16 Main Components......................16 Software....................... 17 Firmware..........................17 TM ......................... 17 Installing GrabCAD Print GrabCAD and GDPR....................
  • Page 6 Powering OFF the Printer ....................37 Adjustments and Calibrations ..............37 Calibrating the Build Platform .................... 37 Adjusting Dreve Programs for Origin One Dental.............. 39 Origin Local Hub ..................40 Connecting to the Origin Local Hub................... 40 Origin Platform........................40 Uploading Models ....................
  • Page 7  User Guide Tray Maintenance ..................51 Replacing Tray Sheets....................... 51 Part Replacement Procedures..............57 Replacing the Resin Ingress Tube..................57 7 Troubleshooting ............. 60 Getting Help ....................60 Finding a Remedy..................61 Troubleshooting Issues and Solutions ................62 Stuck Build Platform Mitigation Procedure ............. 62 Solutions for First Layer Adhesion Issues ..............

  • Page 8: Service And Support

    Service and Software Support Stratasys Online Resources 1 SERVICE AND SUPPORT This chapter provides information on service and support for the Origin One as well as safety information and safety label locations. Service and Software Support If you have a problem with your printer that is not covered in this guide, contact Stratasys Customer Support.

  • Page 9: Stratasys Support Center

    In addition, you can check the latest revision of the user guide for your Stratasys 3D printer and download documents in different languages.

  • Page 10: Grabcad Community

    The following basic safety tips are given to ensure safe installation, operation, and maintenance of Stratasys equipment and are not to be considered as comprehensive on matters of safety. The Origin One printer is designed to be safe and reliable rapid prototyping printers. Access to areas of the printer are potentially dangerous.

  • Page 11: Proper Personal Protective Equipment (Ppe)

    Refer to the appropriate Safety Data Sheets for additional safety precautions and required PPE. Hazard Types Stratasys recommends that qualified personnel perform all services. All personnel working on or around the printer should know the meaning of the following hazard classifications throughout this guide.
  • Page 12 Safety Instructions Product Safety Signs Stratasys makes every effort to ensure that our printers are safe and reliable at all times. However, there will be times when you must access areas of the printer where potentially high voltages, hot temperatures, and/or moving mechanical components could cause severe injury.

  • Page 13: Product Safety Label Locations

     Safety Instructions Product Safety Label Locations Product Safety Label Locations Figure 5: Front door safety label locations Figure 6: Linear drive safety label location Page 6 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 14: Potential Safety Hazard Areas

    Only use an OSHA or CE approved step stool when accessing the area under the top cover of the printer. Warning: Hot Surfaces. Always wear safety gloves and long sleeves when working inside the oven. Components are hot. Page 7 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 15: Environmental Requirements

    Connectivity: Ethernet Environmental • The Origin One printer operating temperature needs to be in the range of 59°F - 86°F (13°C - 30°C), with relative humidity range of 30% - 70% non-condensing. • The Origin One printer must be kept in an environment free of dust particulates to prevent damage to sensitive internal optics.

  • Page 16: Printer Setup

    Product Overview The Origin One is a manufacturing-grade printer that enables additive mass production of end- use parts. Programmable Photopolymerization (P3) precisely orchestrates light, temperature, and other conditions, automatically optimizing prints in real-time for the best possible results.

  • Page 17: Basic Setup

    Printer” section of the Site Preparation Guide has been completed. When installation is complete, perform the following setup tasks. If you order an Origin One stand, when it arrives at your site, set it up as described in “Origin One Stand Setup” (page 12).

  • Page 18: Identifying Your Printer

    Figure 2: Nameplate Location Making the Network Connection The Origin One Industrial and Origin One Dental printers require connection to the Origin Cloud through the facility's network. The Origin One Local printer also requires connection to the facility's network to reach the Origin Local Hub. An RJ45 network connector is located on the right back corner of the printer (as viewed from the back).

  • Page 19: Connecting The Power Cable

    Figure 3: Back Connections Origin One Stand Setup You can order an Origin One stand. After assembling the stand, secure the printer to the stand, and you can carefully move the stand with the attached printer within your site. Note: If you order an Origin One stand, when it arrives at your site, do the following: 1.

  • Page 20: Securing The Printer To The Origin One Stand

    One set of forearm forklift lifting straps • Two lag feet (supplied in the Origin One Stand package) • Two 12.7 mm x 25.4 mm (½ in x 1 in) hex head screws (supplied in the Origin One Stand package) • 19-mm (¾ in) open wrench Securing the Printer to the Origin One Stand 1.
  • Page 21 6. Repeat step 5 for the right lag foot. 7. With 2 or more people, transfer the printer to the Origin One stand. Before transferring the printer to the stand, do the following: • Read all the instructions for proper printing lifting before attempting to physically lift or move the Origin One printer.
  • Page 22  Origin One Stand Setup Securing the Printer to the Origin One Stand 9. For both sides of the printer, do the following: Figure 6: Tightening the hex head screw a. Place the hex head screw into the lag foot and stand holes.

  • Page 23: System Components

    Printer Overview Main Components 3 SYSTEM COMPONENTS This chapter describes the components of the Origin One printer. Information regarding the materials and tips that can be used by the printer is also included in this chapter. Printer Overview Main Components Do not power on when the back panel is not secured in place.

  • Page 24: Software

    2. After installing GrabCAD Print, navigate to File|Preferences |P3 and login or create an Origin account. For Origin One Local, select Origin One Local and enter the Origin Local Hub IP or web address. 3. If a new account was created, contact your Stratasys representative to complete the registration.

  • Page 25: Grabcad And Gdpr

    After a part or pack of parts is prepared, it can be exported as an STL and uploaded to GrabCAD Print to process and print on the Origin One Printer. Contact Stratasys Customer Support to arrange access for Netfabb.

  • Page 26: User Interface

     Overview 4 USER INTERFACE This chapter provides an overview of the Origin One printer user interface (Touchscreen). Specific printer operation information and procedures can be found in Chapter 5 Operating the Printer (page 27). You must power ON the printer prior to using the Touchscreen (see “Powering ON the Printer”...

  • Page 27: Job Selection

    System Settings Tapping System displays the system settings screen with general system specifications and system utilities, such as: • Chamber light controls • Build platform calibration • Projector controls • Heating controls Page 20 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 28: System Utility Controls

    Tapping Project Test Pattern displays a test pattern, which can be used to check the focus of the projector. • Print Heating: The slider bars allow you to adjust the heat settings for the chamber heater and the midplate glass heater. Page 21 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 29: Analytics

    UV Source: Tapping UV Source displays the temperature of LED light from the projector. It also displays the readings from the internal light sensor. • Heating: Tapping Heating displays the measured temperature of the build chamber and midplate glass. Page 22 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 30: Viewing Print Job Information

     Overview Viewing Print Job Information Viewing Print Job Information Figure 5: Print Job Information Panel Print Status Display • Idle status Figure 6: Print Status Display - Idle Page 23 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 31: Network Configuration

    Refer to the Origin One Site Preparation Guide. Static IP Configuration A static IP address can be used for your Origin One network configuration. To set up a static IP address, the following information is required: •...
  • Page 32 1. To configure a static IP address, from the touchscreen, navigate to the Network tab and tap Static IP. Figure 8: Tap Static IP 2. Enter the Static IP address, Router Prefix, and Gateway information. Figure 9: Static IP setup Page 25 © Copyright 2022-2023 Stratasys. All rights reserved.
  • Page 33 Figure 10: Tap Confirm 4. After the static IP information is entered, tap Activate to enable the new network configuration. The Static IP address assignment is now complete. Figure 11: Tap Activate Page 26 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 34: Operating The Printer

     Basic User Operations Powering ON the Printer 5 OPERATING THE PRINTER This chapter explains basic steps in operating the Origin One printer. Basic User Operations Powering ON the Printer To power ON the printer: 1. Confirm the power and Ethernet cables are connected. See “Making the Network...

  • Page 35: Pre-Print Procedures

    If your printer has been powered off for several hours, wait 20-30 minutes for the printer to establish a network connection. Figure 3: Boot screen display message (error) 4. Contact Stratasys support if network issues persist or if the screen displays any other message. Pre-Print Procedures Installing the Build Platform 1.

  • Page 36: Pre-Build Checklist

    Tray sheet is free of wrinkles or defects. • Tray sheet sanitation was performed if a previous print failed. • Resin is well-mixed. Shake the resin bottle before pouring or stir the resin in tray. Page 29 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 37: Filling And Installing A Tray Into The Printer

    4. Ensure that the tray is properly seated by performing the following: a. Attempt to lift the tray handles at each corner of the tray (one at a time), and ensure that each corner is firmly engaged. Page 30 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 38: Post-Print Procedures

    Keep one hand on build platform when the thumbscrew is not completely engaged to avoid dropping the build platform onto glass. WARNING: Skin contact hazard Prolonged contact with resin can cause skin irritation. Do not continue before putting on protective gloves. Page 31 © Copyright 2022-2023 Stratasys. All rights reserved.
  • Page 39 Figure 9: Build platform with parts Using a tray to transfer the build platform to the cleaning area is not required, but will prevent any uncured resin from dripping onto unwanted areas. Page 32 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 40: Detaching Printed Parts

    Hold the build platform firmly while keeping fingers and hand clear of the build surface. Figure 10: Remove part from build platform 2. Remove attached support structures and place parts aside for cleaning. Figure 11: Part removed from build platform Page 33 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 41: Cleaning Printed Parts

    Each material requires a unique cleaning process. Detailed material post-processing information for each Origin One certified resin can be found on the Stratasys Support Center. 1. Clean the parts by soaking them sequentially in each solvent bath container, using the sonicator as desired: •...

  • Page 42: Post-Print Curing

    Post-Print Curing Each material requires a unique post-curing process. Detailed material post- processing information for each Origin One certified resin can be found on the Stratasys Support Center. Place parts in the UV curing equipment and run until fully cured.

  • Page 43: Cleaning Resin Tray And Build Platform

    Figure 14: Clean parts with IPA 2. Repeat until all resin has been removed from the build platform and print tray. Figure 15: Cleaned build platform and print tray Page 36 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 44: Powering Off The Printer

    10-Nm torque driver with 5-mm bit • Copy paper (thickness range: 0.05 mm - 0.1 mm). Residue and debris build-up can cause poor calibration. Ensure the build platform and midplate glass are completely cleaned. Page 37 © Copyright 2022-2023 Stratasys. All rights reserved.
  • Page 45 Figure 17: Build platform calibration screw location 5. Tap System to open the printer configuration controls. Figure 18: Printer configuration controls Warning: Pinch point Keep hands clear of the build platform while it is moving. Page 38 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 46: Adjusting Dreve Programs For Origin One Dental

    If the paper slides more than 0.5 inch under any corner, contact your regional support center. Adjusting Dreve Programs for Origin One Dental Most Origin One Dental materials are validated using the Dreve PCU LED post-curing unit. Follow the instructions to update the curing settings. Page 39...

  • Page 47: Origin Local Hub

    It is configured to connect through local area network to the Origin Local Hub rather than the Origin Cloud. The Origin Local Hub and up to 10 Origin One Local printers must be connected to the same network switch and subnet as the computer workstation sending print jobs. The network switch is not required to be connected to the Internet, as the devices only communicate locally.

  • Page 48: Material Settings

    • The Model region consists of all consecutive layers beyond the Transition region where specific settings are applied to improve print speed. Figure 21: Material settings theory Page 41 © Copyright 2022-2023 Stratasys. All rights reserved.
  • Page 49 Figure 22: Submit part 2. Select Submit to send the file to the printer. 3. At the printer, select the job sent and tap Start if the build platform is installed and calibrated. Page 42 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 50: Admin Tools

    The Home tab contains options to upgrade, backup, and restore the Origin Local Hub. To upgrade the Origin Local Hub: 1. Download the upgrade package from Stratasys Support Center. 2. Select Upload Upgrade Package and Apply. To back up job and material data: 1.

  • Page 51: Firmware Tab

    Projectors tab Projector calibration files can be uploaded for new or compromised projectors. Tags Firmware tags can be created to run separate firmware versions on different printers. Page 44 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 52: Maintenance

    This chapter describes various maintenance tasks that need to be performed on the Origin One printer routinely. Overview Origin One was designed to reduce the need for frequent maintenance or replacement of consumables. This section will help you to identify and plan for situations where a printer may require operator-performed maintenance.

  • Page 53: Cleaning Printer Components

    4. Remove the cured image from the tray. Replacing Fan Filters Frequency Check after 1 month, repeat as necessary for your print environment. Required Tools Replacement Fan Filters (SKUB-00024-000) or (ORIG-00039-S) Page 47 © Copyright 2022-2023 Stratasys. All rights reserved.
  • Page 54 Note: The fan filters are held in place by the fan filter cover. The fan filter cover is attached to the back panel by a clip on either side. 2. Remove the fan filter cover by disengaging the fan filter cover clips. Figure 2: Disengage cover clips Page 48 © Copyright 2022-2023 Stratasys. All rights reserved.
  • Page 55 Figure 3: Replacement fan filter 5. Reinstall the fan filter cover and replacement filter. Engage both fan filter cover clips to secure the fan filter cover to the back panel. Figure 4: New fan filter Page 49 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 56: Lubricating The Linear Drive

    6. Run the build platform calibration procedure. The calibration procedure causes the ball nut to evenly spread grease on the ball screw shaft. 7. Repeat the calibration procedure an additional two times. Page 50 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 57: Tray Maintenance

    Replacing Tray Sheets Tray Maintenance Replacing Tray Sheets Frequency Replace as needed. Additionally, Stratasys recommends replacing tray sheets when changing from a dark material to a light material or when changing from an industrial material to a medical-grade material. Required Tools...
  • Page 58 3. Remove the two black tray gaskets and the tray sheet from the tray. Figure 8: Remove tray gaskets and tray sheets 4. Dispose of the used tray sheet in a hazardous waste receptacle. 5. Retain the tray gaskets for cleaning. Page 52 © Copyright 2022-2023 Stratasys. All rights reserved.
  • Page 59 9. If needed, sonicate the gaskets in an IPA bath. Sonicate gaskets in an IPA bath for no more than 30 seconds per cleaning. Do not use acetone to clean the tray bottom. Damage to the O-rings will result. Page 53 © Copyright 2022-2023 Stratasys. All rights reserved.
  • Page 60 11. After thoroughly drying, insert a clean gasket into the tray top. Ensure that all the pins are inserted through the gasket holes and that the gasket is laying flat. Figure 11: Gasket on tray Page 54 © Copyright 2022-2023 Stratasys. All rights reserved.
  • Page 61 14. Place the tray bottom onto the sheet and press down gently. Caution Thumbscrew must be removed before tightening the tray bolts to prevent interference between the thumbscrew and the tray bottom. Page 55 © Copyright 2022-2023 Stratasys. All rights reserved.
  • Page 62 Figure 15: Tray bolts inserted into the tray bottom 17. Using the 6-Nm torque drive, tighten the 8 bolts in a star pattern until the bolt heads are flush with the tray bottom. Figure 16: Tighten bolts Page 56 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 63: Part Replacement Procedures

    2. With the door open, power down and unplug the printer. 3. Using a T10 Torx driver, remove the two fasteners securing the access panel on the left side of the printer. Page 57 © Copyright 2022-2023 Stratasys. All rights reserved.
  • Page 64 Figure 18: Resin ingress tube and zip ties 8. Cut the two zip ties holding the resin ingress tube to the sensors, which are viewable from the side panel, shown in Figure CAUTION: Do not damage the sensors. Page 58 © Copyright 2022-2023 Stratasys. All rights reserved.
  • Page 65 20. Ensure both ends of the resin ingress tube are fully seated into the connectors. 21. Reinstall the printer back panel and access panel door. 22. Contact your regional support center for assistance in calibrating the resin ingress sensors. Page 59 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 66: Troubleshooting

    Your printer’s serial number (see Figure 2 (page 11) for information on locating the printer’s serial number). • If your printer stops functioning or any components become damaged, contact Stratasys Support and provide the following information: • Date and time •...

  • Page 67: Finding A Remedy

    Lower the light intensity of the UV curing apparatus or do multiple post-cure lower intensity post cures. Top flat surfaces of parts Check the tray sheet for creases or dimples and replace it, if look dimpled or wrinkled present. Page 61 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 68: Troubleshooting Issues And Solutions

    Procedure 1. Contact Stratasys Customer Support to enable the printer’s Dev Mode. 2. Reboot the printer by using the power button located on the back of the printer. 3. Tap the System tab on the printer touchscreen.

  • Page 69: Solutions For First Layer Adhesion Issues

    10. f the build platform homes, clean the build platform and sanitize the tray. 11. If the build platform does not home, repeat the procedure. 12. Contact Stratasys Customer Support to disable the printer's Dev Mode. Solutions for First Layer Adhesion Issues Issue: The part fails to adhere to the build platform or the part detaches from the build platform mid print.
  • Page 70 • Solution: Measure and adjust projector irradiance such that the projector is 5 mW/cm at center point. Contact a Stratasys representative for the proper procedure for measuring and adjusting projector irradiance. Page 64...

  • Page 71: Solutions For Transition Region Adhesion Issues

    • Solution: Measure and adjust projector irradiance such that the projector is 5 mW/cm at centerpoint. Contact a Stratasys representative for the procedure to measure and adjust the projector irradiance. Page 65 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 72: Solutions For Unwanted Material Layer Lines On Parts

    This can result in the layer becoming deformed. • Solution: Inspect the midplate glass and the teflon membrane. If dirty, clean them using the procedure described in “Cleaning the Midplate Glass” (page 46). Page 66 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 73: Solutions For Part Delamination Issues

    Separation forces are generally highest on the first few layers, and they decrease as the layers advance. The only exception to this general trend is if a full build area “brick” Page 67 © Copyright 2022-2023 Stratasys. All rights reserved.
  • Page 74 • Solution: Inspect the tray for any solid residue and filter the resin if any is found. Page 68 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 75: Supplementary Info

    Regulatory and Environmental Information Compliance The Origin One printer has been tested and found to comply with the limits for an FCC Class A digital device. It also conforms to various EU directives, including Machinery Directive 2006/42/ EC, Electromagnetic Compatibility Directive 2014/30/EU, and RoHS Directive 2015/863/EU.

  • Page 76: Uk Conformity Assessed (Ukca) Marking

    Radio Interference Regulations of the Canadian Department of Communications. MSDS (Material Safety Data Sheet) You can obtain current Material Safety Data Sheets for printer materials from the Stratasys website at: http://www.stratasys.com/materials/material-safety-data-sheets. Page 70 © Copyright 2022-2023 Stratasys. All rights reserved.

  • Page 77: Equipment Recycling

    For more information about where you can drop off your waste equipment for recycling, please contact your local city office, your household waste disposal service or the shop where you purchased the product. Page 71 © Copyright 2022-2023 Stratasys. All rights reserved.
  • Page 78 STRATASYS.COM © Copyright 2022-2023 Stratasys Inc. All rights reserved.

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