Waldorf FN8130GHPO Installation And Operation Manual

Hpo fast-fri gas fryer
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I n s t a l l a t i o n a n d O p e r a t i o n M a n u a l
HPO Fast-Fri Gas Fryer
FN8130GHPO
FNL8130GHPO
Date Purchased
Serial Number
Dealer
Service Provider
228686-8

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Summary of Contents for Waldorf FN8130GHPO

  • Page 1 I n s t a l l a t i o n a n d O p e r a t i o n M a n u a l HPO Fast-Fri Gas Fryer FN8130GHPO FNL8130GHPO Date Purchased Serial Number...
  • Page 2 MANUFACTURED BY Moffat Limited PO Box 10001 Christchurch New Zealand Ph: (03) 389 1007 Fax: (03) 389 1276 WORLD-WIDE BRANCHES UNITED KINGDOM Blue Seal Unit 67, Gravelly Business Park Gravelly Park Birmingham West Midlands B24 8TQ Ph: (121) 327 5575 Fax: (121) 327 9711 UNITED STATES Moffat Inc...
  • Page 3: Table Of Contents

    Contents Waldorf GHPO Gas Fryer FN(L)8130GHPO 'FAST-FRI' GAS FRYER (Single Tank - 31 ltr) Introduction .....................2 Specifications ...................3 Model Numbers Covered in this Specification General Gas Supply Requirements Gas Connection Electrical Supply Requirements Dimensions Installation ....................6 Installation Requirements Unpacking Location...
  • Page 4: Introduction

    Please read the instruction book carefully and follow the directions given. The time taken will be well spent. Secondly If you are unsure of any aspect of the installation, instructions or performance of your appliance, contact you WALDORF dealer promptly. In many cases, a phone call could answer your questions. WARNING: MPROPER INSTALLATION ADJUSTMENT...
  • Page 5: Specifications

    Specifications Model Numbers Covered in this Specification FN[1]8130GHPO 'FAST FRI' GAS FRYER (Single Tank - 31 ltr). NOTE: [1] - Back Options; - Standard Models. - Low Back Models. General A commercial heavy duty, gas fired fryer having a high power infra red burner system which an intense even heat through the tank.
  • Page 6: Electrical Supply Requirements

    For all Appliance Options, gas connection is ” BSP male. Electrical Supply Requirements Electrical connection point is located 82 mm from the left hand side and 199 mm from the floor. FN8130GHPO - 220-240 V a.c, 50 Hz, 0.5A, 1P+N+E. 3 pin 10A cord set fitted.
  • Page 7: Dimensions

    Dimensions Dimensions: FN(L)8130GHPO...
  • Page 8: Installation

    Waldorf 'FAST-FRI' HPO Fryers are designed to provide years of satisfactory service, and correct instal- lation is essential to achieve the best performance, efficiency and trouble-free operation.
  • Page 9: Clearances

    Installation All air for burner combustion is supplied from underneath the unit. The legs must always be fitted and no obstructions placed on the underside or around the base of the unit, as obstructions will cause incorrect operation and / or failure of the appliance. NOTE: Do not obstruct or block the appliances flue.
  • Page 10: Fitting Rear Rollers

    Installation Fitting Rear Rollers. Appliance Raise the appliance from the floor by approx. Base 75 mm using suitable lifting equipment (i.e. Palletiser / Forklift) to allow the rear adjustable feet to be removed. Unscrew and remove both the rear adjustable feet from the rear leg housings. Fit the rear roller to the rear leg housing and align the screw hole in the side of the rear leg housing with the threaded hole in the...
  • Page 11: Gas Connection

    Installation Gas Connection NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON. It is essential that the gas supply is correct for the appliance to be installed and that adequate supply pressure and volume are available. The following checks should therefore be made before installation:- a.
  • Page 12: Electrical Connection

    Installation Verify that the supply pressure is still correct. Check the Main Burner operating pressure (Adjust, using the ‘Operating Pressure Adjusting Screw’ on the gas control valve, see Fig 3 on previous page), and as shown in the ‘Gas Conversion and Specifications’...
  • Page 13: Operation

    / operator. WALDORF ' FAST-FRI HPO' fryers have been designed to provide simplicity of operation and 100% safety protection. Improper operation is therefore almost impossible, however bad operation practices can reduce the oil/shortening life and produce a poor quality product.
  • Page 14: Explanation Of The Controls System

    Operation Explaination of the Controls System The fryer has a gas control system for each burner, centering around the `electronic ignition / valve control module'. When the system is switched on, the electronic control turns on the blower and checks for air pressure.
  • Page 15: Before Use

    LEVEL WHEN COLD Fig 5 NOTE: WALDORF 'FAST-FRI HPO' fryers can be used with both oil and shortening. Before filling the tank, always check that the drain valve behind the door is closed. A locking slide is provided on the valve and this should always be locked in position during use.
  • Page 16: Pre Heating

    As a safety precaution all WALDORF 'FAST-FRI' fryers feature an Over-Heat control which will turn off the fryer in the event that the oil reaches over 220°C, should there be a thermostat failure.
  • Page 17: Turning 'Off' The Fryer

    Operation Turning ‘OFF’ the Fryer AUTIO N Turning ‘OFF’ the thermostat does not turn ‘OFF’ the main power to the fryer. The power should ALWAYS be turned off at the main power switch located behind the access door. Open the main access door to the fryer and turn the main power switch located below the main control panel, to the ‘OFF’...
  • Page 18: Frying Temperature Chart

    Operation a. Select one of the recommend mediums for deep frying (Hydrogenated shortening, high grade lards or salad oils made from peanuts, cottonseed or corn). Know the smoking temperature of the one you select, generally the heat temperate qualities and stability of frying oils, particularly peanut oil, are perhaps greater than that of the solid fats.
  • Page 19: Cleaning And Maintenance

    Cleaning and Maintenance WARNING: DO NOT USE FLAMMIBLE SOLVENTS AND CLEANING AIDS ON OR IN CLOSE PROXIMITY TO THE FRYER HOT. WHILST THE FRYER IS STILL AUTIO N Always turn off the gas and electrical supplies before commencing cleaning. This appliance is not water proof. Do Not use water jet spray to clean interior or exterior of this appliance.
  • Page 20: Daily Cleaning

    Cleaning and Maintenance Daily Cleaning WARNING: HOT OIL WILL BURN - DO NOT RUSH THIS JOB. At the end of each day or at the end of each shift, if the frying schedule is heavy, the frying medium should be drained and filtered into a receptacle. Always filter the fryer when the cool zone under the burners is hot and liquid.
  • Page 21: Weekly Cleaning

    Cleaning and Maintenance Weekly Cleaning NOTE: If the fryer usage is very high, we recommend that the weekly cleaning procedure is carried out on a more frequent basis. Proceed as for 'Daily Cleaning' to drain and filter the tank. Do not refill the tank with frying medium until it has been cleaned as shown below.
  • Page 22: Fault Finding

    Fault Finding Guide to Cooking Problems with Fryer This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment.
  • Page 23 Fault Finding Fault Possible Cause Remedy Rapid oil breakdown. Inadequate frying oil turnover. Adjust procedures to fry more food in the fryer to increase the turnover. Overheating of oil. Check the setting of the thermostat with a ‘mercury glass’ thermometer thermocouple.
  • Page 24: Fault Finding The Gas System

    Fault Finding Fault Finding the Gas System This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment.
  • Page 25: Gas System - Fault Finding Table

    Fault Finding Gas System - Fault Finding Table Reset lit Press reset switch ∗ Air pressure switch not switching off ∗ Faulty blower or connections Does the Blower start ∗ Faulty electronic control ∗ Air pressure switch not switching on Is there sparking on the ∗...
  • Page 26: Circuit Schematic

    Fault Finding Circuit Schematic...
  • Page 27: Gas Conversion And Specifications

    Gas Conversion and Specifications Conversion Procedure AUTIO N Ensure that the unit is isolated from the gas and electrical supplies before commencing servicing. NOTE: • These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning the appliance. •...
  • Page 28: Gas Specifications

    Gas Conversion and Specifications e. On completion of the main burner adjustments, check all gas connections for leakages and then turn ‘OFF’ the main burners at the gas control knob. Turn off the main gas supply. WARNING: NAKED FLAME O NOT USE A TO CHECK FOR GAS LEAKAGES Gas Type Identification Label On completion of the gas conversion, replace the gas type identification label located at:-...
  • Page 29: Replacement Parts List

    Replacement Parts List Replacement Parts List IMPORTANT: Only genuine authorized replacement parts should be used for the servicing and repair of this appliance. The instructions supplied with the parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on the reverse of the front cover of this manual).
  • Page 30 Replacement Parts List Gas Conversion Kits Gas Type to Convert to Models Nat. Gas (G20) LPG (Propane) (G31) All Models 022696 022695 Accessories 229674 Rear Roller Assy. 228794 600 mm (Fryer) Plinth Kit.

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