Powermatic PJ882T Operating Instructions And Parts Manual

Powermatic PJ882T Operating Instructions And Parts Manual

8-inch parallelogram jointer

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Operating Instructions and Parts Manual
8-inch Parallelogram Jointer
Model PJ-882, PJ882T, PJ-882HH and PJ-882HHT
Powermatic
427 New Sanford Road
LaVergne, TN 37086
Part No. M-1610079
Ph.: 800-274-6848
Edition 12 04/2023
www.powermatic.com
Copyright © 2022 Powermatic

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  • Page 1 Operating Instructions and Parts Manual 8-inch Parallelogram Jointer Model PJ-882, PJ882T, PJ-882HH and PJ-882HHT Powermatic 427 New Sanford Road LaVergne, TN 37086 Part No. M-1610079 Ph.: 800-274-6848 Edition 12 04/2023 www.powermatic.com Copyright © 2022 Powermatic...
  • Page 2: Warranty And Service

    Warranty and Service Powermatic warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official Powermatic branded website.
  • Page 3: Table Of Contents

    Replacement Parts ............................. 31 Parts List: Stand Assembly ..........................32 Stand Assembly .............................. 34 Parts List: Cutterhead Assembly (Model PJ-882 & PJ882T only) ..............35 Parts List: Cutterhead Assembly (Model PJ-882HH & PJ-882HHT only) ............36 Parts List: Fence Assembly ..........................37 Fence Assembly ..............................
  • Page 4: Warning

    Do not use this jointer for other than its intended use. If used for other purposes, Powermatic disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
  • Page 5 26. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do not use your hands. 27. Do not stand on the machine. Serious injury could occur if the machine tips over. 28.
  • Page 6: Introduction

    This machine has been designed and constructed to provide consistent, long-term operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or Powermatic. Powermatic can also be reached at our web site: www.Powermatic.com.
  • Page 7: Unpacking

    Models PJ882T and PJ- & PJ882T only) 882HHT have an industrial-grade low-friction corrosion-resistant coating on infeed and 3mm Hex wrench (PJ-882 & PJ882T outfeed tables, fence, and rabbeting ledge. only) While the coating is durable, it can be 4mm Hex wrench...
  • Page 8: Installation And Assembly

    Do not use an abrasive pad. Do not let solvent contact plastic or rubber parts as it may damage them. Note: Models PJ882T and PJ- 882HHT have an industrial-grade low- friction corrosion-resistant coating and will not require cleaning with solvents.
  • Page 9: Installing Switch Arm

    Installing Switch Arm 1. The switch arm was shipped in horizontal position. Loosen and remove the four socket head cap screws and flat washers on the bracket of the switch arm (Figure 3) with a 5mm hex wrench. Hold on to the switch arm while doing this, to prevent the arm from falling.
  • Page 10: Dust Collection

    cutterhead guard should have sufficient spring tension. Test it by swinging the guard away from the fence and then releasing it. The guard must always have enough spring tension to cover the unused part of the cutterhead during the cutting operation, and to swing back to contact the fence when the workpiece has cleared the area.
  • Page 11: Extension Cords

    Check with a qualified electrician or service personnel if the grounding instructions are not Recommended Gauges (AWG) of Extension Cords completely understood, or if in doubt as to whether the tool is properly grounded. Extension Cord Length * Use only three wire extension cords that have three-prong grounding plugs and three-pole Amps feet...
  • Page 12: Adjustments

    Adjustments Models PJ882T and PJ- 882HHT have an industrial-grade low-friction corrosion-resistant coating on infeed and outfeed tables, fence, and rabbeting ledge. While the coating is durable, it can be damaged if metal or other hard and/or sharp objects strike, gouge, or scratch the surface.
  • Page 13: Fence Movement

    Fence Movement The fence can be moved forward or backward across the width of the table. It also tilts up to 45 degrees forward and backward, and contains positive stops at both these angles, as well as a positive stop at 90 degrees. To Slide Fence Forward or Backward: 1.
  • Page 14: Fence Stops

    Fence Stops Periodically check the 90° and 45° tilt accuracy of the fence with an angle measuring device, such as an adjustable square or machinist’s protractor. adjustments necessary, proceed as follows: Setting the 90° Stop 1. The 90° stop is controlled by the screw (F, Figure 16) and the stop block (E, Figure 16).
  • Page 15: Fence Removal

    Setting the 45° Backward Stop 1. The 45° backward stop is controlled by the screw (G, Figure 18), which will contact the back of the fence when the fence is tilted backward. 2. Flip the stop block (E, Figure 18) out of the way.
  • Page 16: Setting Tables Coplanar

    Setting Tables Coplanar For optimum performance of the jointer, the infeed and outfeed tables must be coplanar; that is, parallel front-to-back and side-to-side. If they are not parallel in both planes, the finished workpiece may have a slight taper across its width or length.
  • Page 17 You must remove the hub to expose the cam adjustment device. Remove the socket head cap screw and flat washer at the center with a 6mm hex wrench and loosen the setscrews in the hub (Figure 21 shows one of two set screw holes). NOTE: One of the holes contains two set screws;...
  • Page 18: Setting Knives At Correct Height And Parallel To Outfeed Table

    Setting Knives at Correct Height and Parallel to Outfeed Table For accurate jointing, the outfeed table surface must be level with the knives (or knife inserts for the helical cutterhead) at the high point of their arc. In addition, on the straight cutterhead, the knives must be parallel with the outfeed table along the entire length of the knives.
  • Page 19 Figure 27 illustrates the correct setting of outfeed table level with the knives. The workpiece will rest firmly on both tables with no open space under the finished cut. The outfeed table has now been locked at a standard height, level with the arc of the knives. NOTE: After the outfeed table has been set at the correct height, it should not be changed except for special operations or after replacing...
  • Page 20 The springs below the knife will cause the knife to rise.) 15. Turn the jack screw(s) with a hex wrench; clockwise to lower the setting of the knife in the cutterhead, counterclockwise to raise the setting of the knife. 16. Use the edge of a board to push the knife back down so that it is flush against the jack screws.
  • Page 21: Outfeed Table Stop Screws

    Outfeed Table Stop Screws The stop screw (B, Figure 33) limits the amount of fall of the outfeed table. The stop screw has been pre-set at the factory, but if future adjustment is ever needed, simply loosen the hex nut (A, Figure 33) and turn the screw (B, Figure 33) as needed with a 14mm wrench.
  • Page 22: Replacing Knives (Straight Cutterhead Only)

    Replacing Knives (Straight Cutterhead Only) Jointer knives are extremely sharp. Use caution and proceed slowly when working with or around the cutterhead. 1. Disconnect jointer from power source. 2. Remove the belt guard so that you can rotate the cutterhead by turning the motor pulley or by moving the drive belt.
  • Page 23: Replacing Or Rotating Knife Inserts (Helical Cutterhead Only)

    Replacing or Rotating Knife Inserts (Helical Cutterhead Only) Knife inserts are sharp; use caution when working with or around them. The knife inserts on the model PJ-882HH and PJ-882HHT are four-sided. When dull, simply remove each insert, rotate it 90° for a fresh edge, and re-install it.
  • Page 24: Operating Controls

    Always check before use. Operation Do not rely on that no light means no power to the machine. Always Models PJ882T and PJ- check for power first. Failure to comply may 882HHT have an industrial-grade low-friction cause serious injury!
  • Page 25: Hand Placement

    Hand Placement At the start of the cut, the left hand holds the workpiece firmly against the infeed table and fence while the right hand pushes the workpiece in a smooth, even motion toward the cutterhead. After the cut is under way, the new surface rests firmly on the outfeed table.
  • Page 26: Jointing Short Or Thin Work

    NOTE: The knives must be extended beyond the cutterhead by 1/32”. (see “Replacing Knives – Straight Cutterhead Only” on page 22 for this procedure). 4. Re-connect power. It is easier and safer to take a series of shallow cuts. Lower the infeed table 1/32”...
  • Page 27: Maintenance

    Failure to comply may cause serious injury. Models PJ882T and PJ- Figure 47 882HHT have an industrial-grade low-friction (skewing the fence) corrosion-resistant coating on infeed and outfeed tables, fence, and rabbeting ledge. While the coating is durable, it can be damaged if metal or other hard and/or sharp objects strike, gouge, or scratch the surface.
  • Page 28: Sharpening Standard Knives

    The bearings in the cutterhead are sealed for life and do not require lubrication. The fence assembly should slide easily over the slide bracket. Keep the slide bracket, shown in Figure 48, lubricated with a good quality multi- purpose grease. Do not get grease on the drive belt.
  • Page 29 Troubleshooting – Operating Problems Trouble Probable Cause Remedy Finished stock is Knife or knife insert is higher than Raise outfeed table until it aligns with concave on back outfeed table. tip of knife/insert. See page 18. end. Finished stock is Outfeed table is higher than knife or Lower outfeed table until it aligns with concave on front end.
  • Page 30 Troubleshooting – Mechanical and Electrical Problems Trouble Probable Cause Remedy Machine will not Verify unit is connected to power, on- start/restart or button is pushed in completely, and No incoming power. repeatedly trips stop-button is disengaged. See page circuit breaker or blows fuses.
  • Page 31: Optional Accessories

    Optional Accessories 6296046 ... Knives (set of 3) – for model PJ-882 & PJ882T only 1791212 ... Knife Inserts (set of 10) – for model PJ-882HH & PJ-882HHT only Replacement Parts Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848, Monday through Friday (see our website for business hours, www.powermatic.com).
  • Page 32: Parts List: Stand Assembly

    17 ..... TS-0680021 ..... Flat Washer ............1/4” ......4 18 ..... 60B-425 ....Dust Chute ....................1 19 ..... 3520B-140 ....Powermatic Nameplate ................1 20 ..... 6296150 ....Warning Label ..................1 21 ..... PJ882-521 ....Stand ..............1PH ......1 22 .....
  • Page 33 Index No. Part No. Description Size 55 ..... 60B-447 ....Strain Relief ..................... 1 61 ..... 60C-452 ....Cord Plate ....................1 62 ..... F000059 ....Slotted Round Head Machine Screw ....#10-24x1/4 ....2 ....PM2700-440 .... Wide Stripe (not shown) ............sold per ft....
  • Page 34: Stand Assembly

    Stand Assembly...
  • Page 35: Parts List: Cutterhead Assembly (Model Pj-882 & Pj882T Only)

    Parts List: Cutterhead Assembly (Model PJ-882 & PJ882T only) Index No. Part No. Description Size ....PJ882-CHA ....Cutterhead Assembly (Items 1 thru 5, and 10 thru 13) ......1 ....6296046 ....Knife ......................3 2 ....6296153 ....Knife Gib ....................3 3 ....
  • Page 36: Parts List: Cutterhead Assembly (Model Pj-882Hh & Pj-882Hht Only)

    Parts List: Cutterhead Assembly (Model PJ-882HH & PJ-882HHT only) Index No. Part No. Description Size ....PJ882HH-CA ..Cutterhead Assembly (Index # 1-10) ..........1 1 ....TS-0267021 ..Socket Set Screw ......... 1/4”-20x1/4” ..... 2 2 ....PJ882-407 .... Cutterhead Pulley ................. 1 3 ....
  • Page 37: Parts List: Fence Assembly

    Size ....PJ882-FA ....Fence Assembly (Index #1 thru #49).( models PJ-882 & PJ-882HH) ......PJ882-FAT ....Fence Assembly (Index #1 thru #49). (models PJ882T & PJ-882HHT) ..1 ....PJ882-101 ....Hand Wheel .................... 1 2 ....TS-0267021 ..... Socket Set Screw ..........1/4”-20x1/4” ....3 3 ....
  • Page 38: Fence Assembly

    Fence Assembly...
  • Page 39: Parts List: Outfeed Table And Base Assembly

    42 ..... PJ882-242 ....Stud ......................1 43 ..... PJ882-243 ....ID Label (models PJ-882 & PJ-882HH) ....1Ph ......1 ....PJ882-243T ..... ID Label (models PJ882T & PJ-882HHT) .... 1Ph ......1 44 ..... 6296148 ....Rivet ......................2 45 .....
  • Page 40: Outfeed Table And Base Assembly

    Outfeed Table and Base Assembly...
  • Page 41: Parts List: Infeed Table Assembly

    Size 1 ....PJ882-301 ....Front (Infeed) Table (models PJ-882 & PJ-882HH) ......... 1 ....PJ882-301T ..... Front (Infeed) Table (models PJ882T & PJ-882HHT) ......1 2 ....PJ882-302 ....Scale Label ..................... 1 3 ....PJ882-203 ....Shaft ......................2 4 ....
  • Page 42 59 ..... PJ882-248 ....Table Raising Link ................... 1 60 ..... PJ882-360T ..... Non-Marring Strip (models PJ882T & PJ-882HHT) ........1 61 ..... TS-1532032 ..... Phillips Pan-Head Screw (PJ882T & PJ-882HHT) ..M4 x 0.7P x 10L ..4...
  • Page 43: Electrical Connections - 1 Phase, 230 Volt

    Electrical Connections – Single-Phase, 230-Volt...
  • Page 44 427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.powermatic.com...

This manual is also suitable for:

Pj-882Pj-882hhPj-882hht

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