Powermatic PF3-JR Operating Instructions And Parts Manual

Powermatic PF3-JR Operating Instructions And Parts Manual

3-roll powered stock feeder
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Operating Instructions and Parts Manual
3-Roll Powered Stock Feeder
Model PF3-JR
WMH TOOL GROUP, Inc.
2420 Vantage Drive
Elgin, Illinois 60123
Part No. M-1790818
Ph.: 800-274-6848
Revision B 7/08
www.powermatic.com
Copyright 2008 © WMH Tool Group

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  • Page 1 Operating Instructions and Parts Manual 3-Roll Powered Stock Feeder Model PF3-JR WMH TOOL GROUP, Inc. 2420 Vantage Drive Elgin, Illinois 60123 Part No. M-1790818 Ph.: 800-274-6848 Revision B 7/08 www.powermatic.com Copyright 2008 © WMH Tool Group...
  • Page 2: Warranty And Service

    This warranty covers only the initial purchaser of the product. WHAT IS THE PERIOD OF COVERAGE? The general POWERMATIC warranty lasts for the time period specified in the product literature of each product. WHAT IS NOT COVERED? The Five Year Warranty does not cover products used for commercial, industrial or educational purposes. Products with a Five Year Warranty that are used for commercial, industrial or education purposes revert to a One Year Warranty.
  • Page 3: Table Of Contents

    Lubrication ............................17 Troubleshooting............................. 19 Replacement Parts ..........................19 Parts List: PF3-JR Stand Assembly....................20 PF3-JR Stand Assembly ........................21 Parts List: PF3-JR Stock Feeder ....................... 22 PF3-JR Stock Feeder......................... 23 PF3-JR Electrical Connections ......................24 Boring Template ............................ 25...
  • Page 4: Warning

    Warning 1. Read and understand the entire owners manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3.
  • Page 5 21. Make your workshop child proof with padlocks, master switches or by removing starter keys. 22. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury. 23. Maintain a balanced stance at all times so that you do not fall or lean against moving parts. Do not overreach or use excessive force to perform any machine operation.
  • Page 6: Introduction

    Description The PF3-JR Stock Feeder can be mounted to a table saw, shaper, jointer, etc., and will act as a “third hand” for the operator to smoothly feed workpieces through the auxiliary machine. The Stock Feeder has a continuous-duty motor and lubricated gearbox that transmit power through roller chain and sprockets to the feed rollers, providing superior positive feeding for all types of materials.
  • Page 7: Features

    Features...
  • Page 8: Unpacking

    Contents of the Shipping Container Unpacking Stock Feeder Open shipping container and check for shipping Stand Assembly damage. Report any damage immediately to Handles your distributor and shipping agent. Do not 26-Tooth Gear discard any shipping material until the Stock 24-Tooth Gear Feeder is assembled and running properly.
  • Page 9: Assembly And Installation

    Assembly and Installation Tools needed for assembly: 5mm hex wrench 12mm and 14mm open end wrenches Remove the clear plastic from around the feeder and stand. Exposed metal surfaces have been given a protective coating at the factory. This should be removed with a soft cloth moistened with a good commercial solvent, such as kerosene or mineral spirits.
  • Page 10 6. Place the base over the hole pattern. Align the four holes of the base with the holes in the mounting surface. Make sure the lock handle is positioned in a convenient place before tightening the base to the mounting surface.
  • Page 11: Grounding Instructions

    Grounding Instructions Electrical connections must be made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury. This Stock Feeder must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.
  • Page 12: Extension Cords

    The green colored rigid ear, lug, or tab, Recommended Gauges (AWG) of Extension Cords extending from the adapter, must be connected Extension Cord Length * to a permanent ground such as a properly grounded outlet box, as shown in Figure 7. Amps feet feet...
  • Page 13: Speed Selection

    6. Mount the Stock Feeder to the horizontal arm and tighten the screw (A, Figure 10). Speed Selection The PF3-JR has four speeds: 13, 26, 33 and 62 feet per minute (or 4, 8, 10 and 19 meters per minute, respectively). Achieving these four speeds is dependent upon the choice and proper position of the gears.
  • Page 14: Operating Controls

    Operating Controls The control switch (Figure 14) turns the motor on, and also determines its direction – forward or reverse. If a jam should occur while feeding a workpiece, DO NOT turn the stock feeder to reverse while the auxiliary machine is still running in forward direction.
  • Page 15: When Used With A Shaper

    6. When used in normal horizontal position, the stock feeder should be adjusted for height so that the distance between the table and the feed rollers is approximately 1/8” to 3/16” (3 to 5mm) less than the thickness of the workpiece. See Figure 15. Although the stock feeder when properly used will greatly reduce the chance of workpiece kickback, there is still a...
  • Page 16: When Used With A Table Saw

    When Used with a Table Saw 1. Position the Stock Feeder so that the axis of the saw blade lines up between the center roller and infeed roller. See Figure 18. This will allow the Stock Feeder to grip the offcut of the workpiece as it leaves the blade.
  • Page 17: Lubrication

    The mating parts of the arm cone and swivel cone should be kept clean. See Figure 21. When disassembling any of the cones from the stock feeder, wipe off both mating parts with a clean rag before re-assembling. NOTE: These cones are subject to high torques and it may be necessary to periodically re-tighten the lock handles until...
  • Page 18 Chains Lubricate the drive chains (Figure 24) with good quality all-purpose grease every 3 months, or more frequently if needed. Figure 24 Lead Screws Occasionally apply a light coat of grease to the lead screw of the vertical column, and to the lead screw of the horizontal arm.
  • Page 19: Troubleshooting

    Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848, Monday through Friday (see our website for business hours, www.powermatic.com). Having the Model Number and Serial Number of your machine available when you call will allow us to...
  • Page 20: Parts List: Pf3-Jr Stand Assembly

    Parts List: PF3-JR Stand Assembly Index No. Part No. Description Size 1....PF3JR-101 ....Base...................... 1 2....TS-1550061 .....Flat Washer............M8......1 3....PF3JR-103 ....Lock Handle ..................1 4....TS-1540061 .....Hex Nut ..............M8......1 5....PF3JR-105 ....Elevating Bracket................... 1 6....TS-1550061 .....Flat Washer............M8......2 7....
  • Page 21: Pf3-Jr Stand Assembly

    PF3-JR Stand Assembly...
  • Page 22: Parts List: Pf3-Jr Stock Feeder

    Parts List: PF3-JR Stock Feeder Index No. Part No. Description Size 1....PF3JR-201 ....Oil Cap ....................1 2....PF3JR-202 ....“O” Ring ....................1 3....PF3JR-203 ....Sprocket Case..................3 4....PF3JR-204 ....Spring....................3 5....PF3JR-205 ....Case Cover ................... 3 6....PF3JR-206 ....Roller Supporter ..................3 7....
  • Page 23: Pf3-Jr Stock Feeder

    PF3-JR Stock Feeder...
  • Page 24: Pf3-Jr Electrical Connections

    PF3-JR Electrical Connections...
  • Page 25: Boring Template

    Boring Template SCALE 1:1 Cut out and tape into place on mounting surface.
  • Page 26 NOTES...
  • Page 28 WMH Tool Group, Inc. 2420 Vantage Drive Elgin, Illinois 60124 Phone: 800-274-6848 www.powermatic.com www.wmhtoolgroup.com...

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