Edwards iXL120 Instruction Manual
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Edwards iXL120 Instruction Manual

Dry pump system
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A541-11-880
Issue A Original
Inst r uct i on Manual
iXL120 Dry Pump Syst em

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  • Page 1 A541-11-880 Issue A Original Inst r uct i on Manual iXL120 Dry Pump Syst em...
  • Page 2 iXL Dry Pump Numbering A541 Speed 120 m / hr Water Fittings Application None Clean 3/ 8 Quick Connect N2 purge (N) 1/ 4 Quick Connect Clean End User 9/ 16 JIC N2 purge (N) End User 1/ 4 NPT Male 90° Tool Interface Other Accessories None...
  • Page 3 EU aut horised t o assemble t he t echnical f ile, t hat t he product (s) iXL120 A5411wxyz where w is 1, 2, 3 or 4 depending on t he applicat ion...
  • Page 4 This page has been int ent ionally lef t blank.

  • Page 5: Table Of Contents

    St acking t he iXL120 syst em ................... 16 3. 5 Connect t he iXL120 syst em t o your vacuum/ exhaust syst em and int erst age connect ion (if f it t ed) ..17 3. 6 Leak t est t he iXL120 syst em .
  • Page 6 Accessories ....................... 39 Page ii © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.
  • Page 7 Invert er warnings codes ....................51 © Edwards Limit ed 2010. All right s reserved. Page iii Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.
  • Page 8 Neut rik® AG ® Fomblin is a regist ered t rademark of Solvay Solexis SpA Page iv © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 9: Introduction

    Scope and definitions This manual provides inst allat ion, operat ion and maint enance inst ruct ions f or t he Edwards iXL120(N) Pump. You must use your pump as specif ied in t his manual ot herwise t he prot ect ion provided by t he equipment may be impaired.

  • Page 10: Applications

    Applications The iXL120 is a low energy, compact dry pump syst em t hat can be mount ed on t ool or remot ely. It is designed t o give ext remely low cost of ownership. The iXL120 is int ended only f or use on cl ean dut y applicat ions as def ined in...

  • Page 11: The Ixl120 System

    The iXL120 system The iXL120 is a compact dry pump syst em t hat can be mount ed on t ool or remot ely. The pumping syst em can be cont rolled f rom t he f ront cont rol panel, a PDT accessory or by t he t ool via a MicroTIM.

  • Page 12: Priority Of Control

    Pump Display Terminal (PDT) accessory or f rom t he t ool via t he MicroTIM. Only one of t hese can have cont rol of t he iXL120 syst em at any one t ime. That is, once one of t hese has cont rol of t he iXL120 syst em, cont rol request s f rom t he ot hers are denied unt il cont rol is released by t he f irst .

  • Page 13: Technical Data

    IP31D (EN60529: Degrees of prot ect ion provided by provided by enclosure when inst alled enclosures) © Edwards Limit ed 2010. All right s reserved. Page 5 Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 14: Loading

    Levelling foot identifier Levelling foot load (kg) Figure 4 - Centre of gravity and levelling foot loads Page 6 © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 15: Electrical Data

    © Edwards Limit ed 2010. All right s reserved. Page 7 Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.
  • Page 16 Thi s auxi l i ar y power-suppl y i s used t o power t he pump’s mot or-cont r ol l er, pump-cont r ol l er and cust omer accessor i es. Page 8 © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 17: Electrical Connections And Cables

    Gat e valve posit ion sense: Pin 7 – ‘ Closed’ ; Pin 8 – ‘ Open’ © Edwards Limit ed 2010. All right s reserved. Page 9 Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.
  • Page 18 Conduct or wire t ype St randed wires ° Conduct or insulat ion min t emperat ure rat ing Page 10 © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 19: Cooling Water Data

    Minimum purit y ISO 8573 solids class 1 Typical f low at 3. 0 bar 4 slm © Edwards Limit ed 2010. All right s reserved. Page 11 Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.
  • Page 20 A541-11-880 Issue A This page has been int ent ionally lef t blank. Page 12 © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 21: Installation

     Only Edwards t rained engineers may inst all t he dry pumping syst em. Users can be t rained by Edwards t o conduct t he t asks described in t his manual, cont act your local service cent re or Edwards f or more inf ormat ion.

  • Page 22: Removing The Ixl120 System From The Packaging

    Sect ion 3. 3 of t he manual. Page 14 © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 23: Locate The Ixl120

    2. Adj ust t he levelling f eet t o make sure t hat t he iXL120 syst em is level and is not support ed by t he cast ors. 3. The lif t ing bracket s should be removed and ret ained.

  • Page 24: Stacking The Ixl120 System

    If the floor surface is uneven or has obstacles the system should be lifted with suitable lifting equipment. The iXL120 syst em is designed so t hat one pump can be st acked on t op of one ot her pump. 1. Remove t he iXL120 syst em 2.

  • Page 25: Connect The Ixl120 System To Your Vacuum/ Exhaust System And Interstage Connection (If Fitted)

     You must be able t o isolat e t he iXL120 syst em inlet f rom t he at mosphere and f rom your vacuum syst em if you have pumped or produced corrosive chemicals. Ref er t o Figure 2, it ems 17 and 5.

  • Page 26: Leak Test The Ixl120 System

     The iXL120 and iXL120N are not suit able f or use wit h pot ent ially f lammable or pyrophoric mat erials. When f lammable or pyrophoric mat erials are present wit hin t he pump t here may be addit ional risks t hat t he user is responsible f or assessing and managing as part of t he ent ire Process Tool inst allat ion.

  • Page 27: Gas Purges

    Gas purges WARNING The iXL120 and iXL120N pumps are not suitable for use with hazardous production materials. Any hazardous production materials must be diluted to a safe level before entering the pump. Gas purge is provided f or t he sole purpose of enabling t he pumping of inert light gases such as helium.
  • Page 28 Use t he f ollowing procedure and connect or component s supplied wit h t he pump t o connect t he elect rical supply t o t he iXL120 syst em. When you make t he elect rical supply cabl e, ensure t hat t he Eart h (ground) conduct or is slight ly longer t han t he phase conduct ors.

  • Page 29: Electrical Connector Locking Mechanism

    1a. Locking mechanism - Locked posit ion 2. Locking screw 1b. Locking mechanism - Unlocked posit ion 3. Lever © Edwards Limit ed 2010. All right s reserved. Page 21 Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 30: Connect To Your Emergency Stop Circuit

    XL120 syst em. If required, you can connect your own cont rol equipment t o t he iXL120 syst em t o shut it down in an emergency using t he EMS connect ion...

  • Page 31: Inputs

    3. Energise t he syst em t o ensure wat er f lows t hrough t he pump. © Edwards Limit ed 2010. All right s reserved. Page 23 Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 32: Commission The Ixl120 System

    3, it em 3). The green LED will illuminat e. Then press t he St art but t on (Figure 3, it em 1). 6. If t he iXL120 syst em st art s and cont inues t o operat e, cont inue at St ep 7. If a warning or alarm condit ion is indicat ed: ...

  • Page 33: Operation

    3, it em 1) unt il pumps st art s and t he Running LED (Figure 3, it em 1) is illuminat ed. © Edwards Limit ed 2010. All right s reserved. Page 25 Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 34: Status Indicators

    3, it em 1) will t hen go of f , and t he pump running st at us out put signal will open. Page 26 © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 35: Automatic Shut-Down

    ‘ run 't il crash’ operat ion. In t his mode of operat ion, most alarm condit ions will be ignored and t he pump(s) will cont inue t o operat e. For saf et y reasons t he f ollowing alarms will shut down t he iXL120 syst em even if you have select ed ‘...

  • Page 36: Emergency Stop (Ems)

    If t he iXL120 syst em has been aut omat ically shut down because of an alarm condit ion, t he alarm condit ion must be rect if ied bef ore you can rest art t he iXL120 syst em. If a PDT is being used t hen record any alarm codes generat ed...

  • Page 37: Maintenance

    260 ° C. Refer to Edwards Material Safety Data Sheets for detailed information.  Ensure t hat t he maint enance t echnician is f amiliar wit h t he saf et y procedures which relat e t o t he process product s pumped.

  • Page 38: Relocate The System For Maintenance

    Fluorinat ed mat erials in t he iXL120 syst em may include oils, greases and seals. The iXL120 syst em may have overheat ed if it was misused, if it malf unct ioned or if it was in a f ire. Edwards Mat erial Saf et y Dat a Sheet s f or f luorinat ed mat erials used in t he pump are available on request : cont act your supplier or Edwards.

  • Page 39: Draining The Cooling Water

    A541-11-880 Issue A If you want t o remove t he iXL120 syst em f rom it s operat ing locat ion and move it t o anot her locat ion where you will do maint enance, use t he f ollowing procedure: 1.

  • Page 40: General Maintenance

    The syst em is given a charge of oil bef ore it leaves t he f act ory. There is no requirement t o adj ust t he oil level. You can conduct t he f ollowing maint enance on t he syst em when necessary or if you have a problem, cont act Edwards f or det ails and t raining: ...

  • Page 41: Transportation, Storage And Disposal

    Edwards product s are support ed by a world-wide net work of Edwards Service Cent res. Each Service Cent re of f ers a wide range of opt ions including disposal. Ref er t o Sect ion 7.
  • Page 42 A541-11-880 Issue A This page has been int ent ionally lef t blank. Page 34 © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 43: Service, Spares And Accessories

    7. 3 Accessories The accessories available f or use wit h t he iXL120(N) dry pump syst em are described in t he f ollowing sect ions. Figure 7 shows how t he accessories are f it t ed t o t he iXL120(N) dry pump syst em.

  • Page 44: Ems Button

    Accessory modules Two accessory modules are available f or t he iXL120(N) dry pump syst em. The Act ive Accessory Module (AAM) provides connect ivit y f or up t o t hree direct ly connect ed accessories including a gat e valve, abat ement and wat er f low sensor, plus up t o t wo support ed act ive accessories, t wo t hermocouples and t he pump st at us out put .

  • Page 45: Pdt Extension Cable

    A replacement 3-phase supply and PE connect or. Table 26 - Main power connector Item Item number Main power connect or D37491735 © Edwards Limit ed 2010. All right s reserved. Page 37 Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 46: Ems Terminator Plug

    D37370320 LAM Alliance EMS Module Emergency st op D37370350 C3 EMS Module Emergency st op D37370360 Page 38 © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 47: Accessories

    Some cabl es omi t t ed f or cl ar i t y 4. PDT © Edwards Limit ed 2010. All right s reserved. Page 39 Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.
  • Page 48 A541-11-880 Issue A This page has been int ent ionally lef t blank. Page 40 © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 49: Appendix A1 Pump Display Terminal (Pdt)

    ENTER when it goes cont inuous unt il t he alarm clears. © Edwards Limit ed 2010. All right s reserved. Page 41 Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 50: A1. 1. 2 Pump Start / Stop And Control

    To avoid a build up of out of dat e Warnings t hey are aut omat ically acknowledged af t er 36 hours. Page 42 © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 51: Menus

    PUMP STARTS Time t o St op (seconds) TIME TO STOP Act ive Alarms and Warnings © Edwards Limit ed 2010. All right s reserved. Page 43 Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.
  • Page 52 Under t he Set up menu. Scroll t hrough t he sof t ware version loaded in t he processors by pressing up/ down keys. Press CANCEL t o exit back t o t he SETUP menu. Page 44 © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.
  • Page 53 Display only it ems press CANCEL t o exit back t o t he IP Configuration menu. © Edwards Limit ed 2010. All right s reserved. Page 45 Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.
  • Page 54 In each opt ion scroll t hrough t he unit s available by pressing up/ down keys. Press ENTER t o select t he displayed unit s or CANCEL t o exit back t o t he UNITS menu. Page 46 © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 55: Appendix A2 Troubleshooting

    © Edwards Limit ed 2010. All right s reserved. Page 47 Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 56: Alarms

    PDT wit h possible causes and act ions you should t ake. Page 48 © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 57: A2. 3 Inverter Warnings And Alarms

    Table A16 and A17). © Edwards Limit ed 2010. All right s reserved. Page 49 Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.
  • Page 58 Invert er is t oo cold. See warning regist er t o det ermine source of problem. Page 50 © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.
  • Page 59 Low cont roller t emperat ure - cont act Edwards LOWTS Low heat sink t emperat ure - cont act Edwards CAN LOSS Reserved © Edwards Limit ed 2010. All right s reserved. Page 51 Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

  • Page 60: Other

    Page 52 © Edwards Limit ed 2010. All right s reserved. Edwards and t he Edwards logo are t rademarks of Edwards Limit ed.

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