EDWARDS IXM1200 XCEDE CUSTOMER SPECIAL A INSTRUCTION MANUAL Pdf Download

Copyright and Legal Notices

Copyright Notice

Copyright notice for Edwards Limited.

Associated Publications

List of related Edwards publications.

Trademark Credit

Information on registered trademarks.

Disclaimer

Liability and warranty disclaimers.

CE Compliance Declaration

Declaration of Conformity Statement

Statement of compliance with European CE legislation.

Additional Legislation and Compliance Information

EU EMC Directive Class A Equipment

Information on Electromagnetic Compatibility Directive.

EU RoHS Directive Exemptions

Material exemptions under the RoHS directive.

EU REACH Regulation Compliance

Compliance with REACH regulation requirements.

Article 33 Declaration

Declaration for substances of very high concern.

Additional Compliance Information

Scope and compliance with other standards.

China Material Content Declaration

Hazardous Substances Declaration

Declaration of hazardous substances in product components.

Numbering Matrix for Product Identification

Numbering Matrix Explained

Guide to deciphering product part numbers.

Commission the System

Commissioning Procedure

Procedure for initial system setup and verification.

System Operation

System Start-up

Steps for starting the dry pump system.

System Shut Down

Steps for safely shutting down the system.

Gas Module Configuration

Adjusting settings for the gas module.

System Operating Temperature Configuration

Setting operational temperature parameters.

System Maintenance

Routine Maintenance Checks

Inspection of connections, pipelines, and fittings.

Fault Finding and Troubleshooting

System Warnings

Information on warning indicators and messages.

System Alarms

Information on alarm indicators and messages.

Unplanned Shutdowns and Alarms

Causes and actions for unexpected shutdowns.

PDT Events and Faults

Details on system events and error codes.

Inverter Warnings and Alarms

Troubleshooting inverter related issues.

System Decommissioning

Decommissioning Safety Precautions

Safety guidelines for system shutdown and removal.

Relocating the System

Procedure for moving the system for maintenance.

Draining Cooling Water

Steps to drain cooling water for decommissioning.

System Transportation

Guidelines for safely transporting the system.

System Storage

Storage Procedures

Steps for storing the system.

System Disposal

Hazardous Material Disposal

Safe disposal procedures and environmental requirements.

Equipment Service

Return Equipment for Service Procedure

Requirements for sending equipment for service.

Available Accessories

Disconnect Box Accessories

Accessories for system isolation and safety interlocks.

Accessory Modules

Modules for connecting additional accessories.

Pump Display Terminal (PDT)

Device for pump control and monitoring.

PDT Holster and Extension Cables

PDT Holster

Holders for the Pump Display Terminal.

PDT Extension Cable

Cables to extend PDT reach.

Seismic Restraint Brackets

Seismic Bracket Installation

Brackets for seismic restraint.

Nitrogen Flow Switch Assembly

Nitrogen Flow Switch Function

Provides flow signal and interlock.

Interface Modules

MicroTIM Modules

Tool specific control via parallel or serial interface.

EMS Modules

Tool specific controlled stop interfaces.

iGateway Modules

Ethernet connectivity for system integration.

Exhaust Accessories

Exhaust Check Valve Kits

Valves to prevent backflow in exhaust lines.

Exhaust Extraction Cover Kits

Kits for safe gas extraction.

Constant Flow Water Valves

Constant Flow Valve Types

Valves for set cooling water flow.

Water Flow Monitor Assembly

Water Flow Monitor Function

Monitors and displays water flow rate.

Safety and Compliance

Definition of Warnings and Cautions

Explains warning, caution, and notice classifications.

Safety Symbols

Identifies common safety symbols used in the manual.

General System Description

Overview of iXM Series

Describes the iXM dry pump series and its applications.

Applications of the iXM System

Details the intended uses of the iXM pumping system.

Advanced Control and Monitoring

Information on EdCentra for monitoring and data acquisition.

Green Mode Functionality

Describes the Green Mode for reduced utility consumption.

Technical Data and Specifications

General Technical Data

Provides specifications for iXM pumps.

Operating and Storage Conditions

Environmental and operational parameters.

Manufacturing Materials

Lists materials in contact with pumped gases.

Loading Data and Specifications

Center of Gravity and Levelling Foot Loads

Data for iXM200, iXM600, iXM1200, and iXM3000 models.

Nitrogen Purge Data

Nitrogen Purge Requirements

Specifications for nitrogen supply and quality.

Gas Module Types and Flows

Details gas module settings and flow rates.

Electrical Data and Specifications

Pump Electrical Specifications

Power ratings and motor specifications.

General Electrical Data

Supply voltage, frequency, and protection requirements.

Electrical Connection Details

Mains Connection Details

Information on mains connectors and wiring.

PDT, System, and Ethernet Interfaces

Details on interface connections and ratings.

Cooling Water Data

Water Cooling System Specifications

Parameters for cooling water supply.

Heater Data

TX Variant Heater Specifications

Heater control and power consumption data.

Tracer Gas Analysis and Emission Testing

Tracer Gas Test Parameters

Test conditions for fugitive emission testing.

Tracer Gas Test System Parameters

System configurations for emission testing.

Worst Case Test Results

Results for various process gases.

System Installation Guide

Installation Safety

Critical safety precautions during installation.

Unpack and Inspect the System

Procedure for unpacking and checking the pump.

System Positioning

System Positioning Guidelines

Instructions for placing the pump in its final location.

System Installation Procedures

Securing the System

Methods to prevent unwanted movement.

System Connections

Connect to Vacuum and Exhaust System

Procedures for connecting to vacuum and exhaust.

Connecting the Pump Inlet

Connecting the Pump Inlet Flange

Detailed steps for inlet flange connection.

Connecting the Pump Exhaust

Procedure for connecting the exhaust outlet.

Factory Extraction System Connection

Connecting to Factory Extraction System

Connecting to an optional exhaust ventilation system.

Connecting the Nitrogen Supply

Nitrogen Supply Safety and Connection

Guidelines for connecting the nitrogen supply.

Gas Purge Procedures

Hazardous Gas Purge Procedures

Using inert gas purges for safety.

Connecting the Electrical Supply

Electrical Supply Safety Precautions

Safety measures for electrical connections.

Electrical Supply Safety

Hazardous Voltages and Connections

Warnings about high voltages and connections.

Protective Earth Conductor Requirements

Ensuring proper grounding for safety.

Mains Supply Cable Connection

Connecting the Mains Supply Cable

Procedure for connecting the power cable.

Mains Input Supply Connector Details

Connector Hood and Cable Gland

Steps for attaching the cable gland and hood.

Coding Pin Configuration

Configuring pins based on supply voltage.

Phase Wire Connection

Detailed steps for connecting phase wires.

Mains Connector Identification

Connector Pin Identification

Mapping pins to phases and earth.

Torque Settings for Connector Pins

Recommended torque for pin connections.

Electrical Connector Locking Mechanism

Installing the Electrical Supply Cable

Procedure for securing the cable.

Additional RF Earth Connection

RF Earth Connection

Connecting an additional RF ground for high emission areas.

Emergency Stop Circuit Connection

EMS Button and Emergency Off Functionality

Using the EMS button and disconnect box.

Cooling Water Supply Connection

Setting Cooling Water Flow Rate (Method 1)

Procedure to set water flow rate using power cycling.

Setting Cooling Water Flow Rate (Method 2)

Procedure to set water flow rate using PDT.

Connecting Accessories

Accessory Installation Safety

Safety precautions when installing accessories.

Hot Surfaces Warning

Caution about hot surfaces when installing accessories.

Additional Safety Equipment Installation

Hazardous Gases Monitoring

Installing equipment to monitor nitrogen flow.

Nitrogen Purge Safety

Ensuring safety if nitrogen supply fails.

System Commissioning

Commission the System

Procedure for initial system setup and verification.

System Leak Testing

Gas Leakage Warning

Importance of leak testing after installation.

Configure System via PDT

Pump Display Terminal (PDT) Operation

Using the PDT for pump control and status.

Pump Start/Stop and Control via PDT

PDT Display for Pump Control

Tables showing pump start/stop operations via PDT.

Warning and Alarm Display Acknowledgement

How to acknowledge warnings and alarms.

PDT Menu Navigation

Normal Menu

Displays default parameters on the PDT.

Status Menu

Shows current system status and parameters.

PDT Setup Menu

Setup Menu Options

Accessing command and fault history menus.

PDT Commands Menu

Navigating the Commands Menu

Options for controlling system functions.

PDT Select Line Menu

Selecting Display Lines

Customizing displayed parameters.

PDT Units Menu

Displaying Units

Setting units for parameters.

Inverter Fault History Menu

Inverter Fault History

Viewing past inverter fault records.

Software Version Display

Displaying Software Version

Shows loaded software version.

Fit Accessory Menu

Fitting Accessories

Configuring installed accessories.

IP Configuration Menu

Configuring IP Settings

Setting network parameters like IP address and DNS.

PDT Display Attributes Menu

Normal Display Settings

Customizing parameters shown in Normal display.

System Operation

Start-up Procedures

Steps for starting the dry pump system.

System Control Modules Overview

Controlling the System

Overview of control modules (PDT, MicroTIM, etc.).

Start Up via MicroTIM

MicroTIM System Operation

Operating the system via MicroTIM.

Start Up via PDT

PDT System Operation

Operating the system via PDT.

Start Up via Front Panel Control

Front Panel Control Operation

Operating the system using front panel controls.

Restarting After Shutdown or Alarm

System Restart Procedures

Steps for restarting after shutdown.

Pump Restart Procedures

Pump Restart Guidelines

Procedures for restarting the pump.

System Shut Down Procedures

System Shut Down Warnings

Safety warnings for shutting down the system.

System Shut Down Modes

Available Shut Down Modes

Details on auto, fast, and ramped shut down.

Controlled Stop Procedures

Controlled Stop Safety

Warnings for hot surfaces during controlled stop.

Gas Module Configuration

iXM Varimode Gas Module Adjustment

Procedure for adjusting gas ballast flow settings.

System Operating Temperature Configuration

Configuring Operating Temperatures

Adjusting system temperatures for process demands.

System Maintenance

General Maintenance Safety

General safety precautions for maintenance.

System Leak Testing

Importance of leak testing post-maintenance.

Cleaning Material Precautions

Caution against using abrasive cleaning agents.

Lockout and Tagout Safety

Safety procedure for energy isolation.

Hot Surface Precautions

Caution about hot components during maintenance.

Protective Equipment Requirements

Required PPE for maintenance tasks.

Routine Visual Inspection

Recommended monthly system inspection.

System Maintenance Tasks

Inspect Connections, Pipelines, and Fittings

Procedure for checking system components.

Cleaning Exhaust Components

Examining and cleaning exhaust parts.

Fault Finding and Warnings

System Warning Indicators

Information on warning indicators and messages.

PDT Warning Messages

PDT displayed warning messages and actions.

PDT Warning Messages and Actions

Warning Messages and Actions

Detailed list of PDT warnings and remedies.

Warning Details: Power, Gas, Pressure, Sensors

Warning 1.01 - Power Interrupt

Cause and remedy for power interruption warning.

Warning 31.13 - Gas Missing

Cause and remedy for gas module communication fault.

Warning 31.01 - SYS CONFIG FAULT

Cause and remedy for system configuration fault.

Warning 35.09 - N2Purge Low

Cause and remedy for low nitrogen purge flow.

Warning 35.11 - N2 Purge High

Cause and remedy for high nitrogen purge flow.

Warning 35.13 - Gas Sensor Fault

Cause and remedy for gas sensor fault.

Warning 39.11 - Exh Press High

Cause and remedy for high exhaust pressure.

Warning Details: Pressure, Temperature, Sensors

Warning 39.13 - Exh Press Fault

Cause and remedy for exhaust pressure fault.

Warning 54.11 - MB Mtr Temp High

Cause and remedy for booster motor temperature high.

Warning 54.13 - Sensor Missing/Fault

Cause and remedy for booster sensor issues.

Warning 55.11 - DP Temp High

Cause and remedy for dry pump temperature high.

Warning 55.13 - Sensor Missing/Fault

Cause and remedy for dry pump sensor issues.

Warning Details: Temperature and Sensor Faults

Warning 56.11 - Exh Temp High

Cause and remedy for exhaust temperature high.

Warning 56.13 - Sensor Missing/Fault

Cause and remedy for exhaust sensor issues.

Warning 57.11 - DP Mtr Temp High

Cause and remedy for dry pump motor temp high.

Warning 57.13 - Sensor Missing/Fault

Cause and remedy for dry pump motor sensor issues.

Warning 63.11 - DP Temp High

Cause and remedy for dry pump internal temperature high.

Warning 63.13 - Sensor Missing/Fault

Cause and remedy for dry pump sensor issues.

Warning Details: Temperature, AC Supply, Exhaust

Warning 70.11 - DP E/C Temp High

Cause and remedy for dry pump end cover temp high.

Warning 70.13 - Sensor Missing/Fault

Cause and remedy for dry pump end cover sensor issues.

Warning 71.13 - AC Sup Missing

Cause and remedy for accessory module communication loss.

Warning 84.11 - Exh Temp High

Cause and remedy for exhaust pipe temperature high.

Warning 84.13 - Sensor Missing/Fault

Cause and remedy for exhaust pipe sensor issues.

Warning Details: Valves and Inverters

Valve Not Shut/Open Warnings

Causes and remedies for gate valve position issues.

GV Missing/Fault Warnings

Causes and remedies for gate valve sensor faults.

Inverter Communication Warnings

Troubleshooting inverter communication errors.

System Alarms

Alarm Indicators and PDT Messages

Information on alarm indicators and PDT messages.

PDT Alarm Messages and Actions

List of PDT alarm messages and their actions.

PDT Alarm Messages and Actions

Alarm 1.01 - Stop Activated/Sys Config Fault

Causes and remedies for stop activation and config faults.

Alarm 39.12 - Exh Press High

Cause and remedy for high exhaust pressure alarm.

Alarm 54.12 - MB Mtr Temp High

Cause and remedy for booster motor temp alarm.

Alarm 55.12 - DP Temp High

Cause and remedy for dry pump temperature alarm.

PDT Alarms: Temperature and Speed

Alarm 57.12 - DP Mtr Temp High

Cause and remedy for dry pump motor temp alarm.

Alarm 63.12 - DP Temp High

Cause and remedy for dry pump internal temp alarm.

Alarm 70.12 - DP E/C Temp High

Cause and remedy for dry pump end cover temp alarm.

Alarm 84.12 - Exh Temp High

Cause and remedy for exhaust pipe temperature alarm.

Alarm 174.10 - MB Low Speed

Cause and remedy for low booster speed alarm.

Inverter Related Alarms (MB/DP)

Alarms related to booster and dry pump inverters.

PDT Alarms: Inverter and Speed Issues

Alarm 184.10 - DP Low Speed

Cause and remedy for low dry pump speed alarm.

Inverter Communication Alarms (DP/MB)

Troubleshooting inverter communication issues.

Alarm Conditions and 'Run 'til Crash' Mode

'Run 'til Crash' Operation Mode

Explanation of 'Run 'til Crash' mode and its implications.

Unplanned Shut Downs and Alarms

Pump Protection Sensors

Sensors triggering warnings and alarms.

System Decommissioning

Decommissioning Safety Precautions

Safety precautions for decommissioning.

Lockout and Tagout for Decommissioning

Safety measures for isolating energy sources.

Hot Surface Precautions During Decommissioning

Caution about hot components during decommissioning.

Protective Equipment for Decommissioning

Required PPE for decommissioning tasks.

Relocate System for Decommissioning

Relocation Safety Precautions

Warnings for handling system during relocation.

Transportation and Lifting Safety

Guidelines for lifting and moving the system.

Cooling Water Freezing Warning

Risk of damage from freezing cooling water.

Drain Cooling Water for Decommissioning

PPE for Cooling Water Draining

Required PPE for cooling water draining.

Hot Surface Warning During Draining

Caution about hot surfaces during draining.