MKN FlexiCombi Team DKECOD615-615 Installation Instructions Manual
MKN FlexiCombi Team DKECOD615-615 Installation Instructions Manual

MKN FlexiCombi Team DKECOD615-615 Installation Instructions Manual

Combisteamer
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Read the operating instructions prior to
commissioning
Installation instructions
Combisteamer
Unit
FlexiCombi Team
Energy type
Type of unit
Electric
Floor-standing unit
10000011177AINBEB
Model
DKECOD615-615
DKECOD615-621
DKECOD621-615
DKECOD621-621
DKECOD115-615
DKECOD115-621
DKECOD121-615
DKECOD121-621
DKECOD615-115
DKECOD621-115
DKECOD615-121
DKECOD621-121
en-GB

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Summary of Contents for MKN FlexiCombi Team DKECOD615-615

  • Page 1 Read the operating instructions prior to commissioning Installation instructions Combisteamer Unit Energy type Type of unit Model FlexiCombi Team Electric Floor-standing unit DKECOD615-615 DKECOD615-621 DKECOD621-615 DKECOD621-621 DKECOD115-615 DKECOD115-621 DKECOD121-615 DKECOD121-621 DKECOD615-115 DKECOD621-115 DKECOD615-121 DKECOD621-121 10000011177AINBEB en-GB...
  • Page 2 Fax +49 5331 89-280 Internet www.mkn.com Copyright All rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG. Distribution or duplication is only permitted with the prior written consent of MKN.
  • Page 3: Table Of Contents

    Directory of contents 1 Introduction .................  5 1.1 About this manual  ................  5 1.1.1 Explanation of signs  ..................   6 1.2 Staff qualification  ................  7 1.3 Use of the unit ...................  7 1.4 Warranty  ....................  7 2 Safety information  ..............  8 3 Description of the unit  .............  10 3.1 Overview of the unit  ...............  10 3.2 Equipment and connection data ...
  • Page 4 Directory of contents 6.7 Making the exhaust air connection  ..........  45 6.7.1 Connecting the exhaust air line  ...............   45 7 Checking operation  ............  46 7.1 Checking the controls ..............  46 7.2 Checking the monitoring of the cooking zone door  ....  46 7.3 Heating the unit up and rinsing it out ...........  47 8 Putting the unit into service ...
  • Page 5: 1 Introduction

    Introduction 1 Introduction 1.1 About this manual The instruction manual is part of the unit and contains information on safe installation of the unit. Observe and adhere to the following instructions: • Read the instruction manual in its entirety prior to installation. •...
  • Page 6: Explanation Of Signs

    Introduction 1.1.1 Explanation of signs DANGER Imminent threat of danger Failure to comply will lead to death or very severe injuries. WARNING Possible threat of danger Failure to comply can lead to death or very severe injuries. CAUTION Dangerous situation Failure to comply can lead to slight or moderately severe injuries.
  • Page 7: Staff Qualification

    Introduction 1.2 Staff qualification Explanation of qualification Skilled staff • Skilled staff are those, who due to their profes- sional training, knowledge and experience as well as their knowledge of the relevant standards can assess the tasks given to them and recognize any possible dangers.
  • Page 8: 2 Safety Information

    Safety information 2 Safety information The unit complies with applicable safety standards. Residual risks associated with operation or risks resulting from incorrect operation cannot be ruled out and are mentioned specifically in the safety instructions and warnings. The installer must be familiar with regional regulations and observe them.
  • Page 9 Safety information Setup Risk of property damage and personal injury from improper setup • Ensure that the installation area has adequate load-bearing capacity. • Wear safety shoes and protective gloves. Electrical connection Risk of fire from improper connection • Observe applicable regional regulations of the electrical utility. •...
  • Page 10: 3 Description Of The Unit

    Description of the unit 3 Description of the unit 3.1 Overview of the unit Image: Floor-standing unit a Housing h Nameplate b Support rack i Equipment leg c Insulated window j Hand shower d Cooking zone door k Control unit e Door handle l Air inlet f Steam drain channel...
  • Page 11: Equipment And Connection Data

    Description of the unit 3.2 Equipment and connection data • All voltages listed below are technically available. • For some voltages, however, the implementation must be agreed with the manufacturer. • The voltage for which the device is designed is indicated on the nameplate.
  • Page 12 Description of the unit Size Cooking chamber light Illuminant Halogen oven lamp 20 W 12 V G4 Energy efficiency class Power connection Protection class IPX5 Type of connection 3NPE / AC 50/60 Hz, 3PE / AC 50/60 Hz Voltage (V) Connected load (kW) 10.1 16.3...
  • Page 13 Description of the unit Size Softened tap water connection Water type Softened tap water, cold Residual hardness CaCO < 1 (5,6) (mmol/l (°dH)) Chloride Cl (mg/l) < 100 Iron Fe (mg/l) < 0.2 Connection pressure (kPa (bar)) 200 (2) — 600 (6) Connection (") R 3/4 Tap water connection...
  • Page 14 Description of the unit Floor fastening Mandatory for the following types of unit DKECOD115-615 DKECOD115-621 DKECOD121-615 DKECOD121-621 All units on castors DKECOD615-615 Only in combination with FlexiCombi Air DKECOD621-621 Basic control setting Basic setting Parameter Standard Adjustment Explanation value range Actual voltage 100 —...
  • Page 15 Description of the unit Basic setting Parameter Standard Adjustment Explanation value range 80 % power 80 % Power can be limited to 80 % (for special applications). 100 % Power optimisation If an energy optimization system is system (LOA) connected, "On" must be selected for the unit to heat.
  • Page 16: 4 Transporting The Unit

    Transporting the unit 4 Transporting the unit CAUTION Risk of property damage and personnel injury from tipping equipment • Do not linger next to or behind raised equipment. • Move raised equipment carefully. CAUTION Risk of property damage and personnel injury from tipping unit •...
  • Page 17: Transporting The Unit To The Installation Site

    Transporting the unit 4.1 Transporting the unit to the installation site Image: Lengthwise and crosswise transport on pallet Use suitable transport means to move the unit to the installation site. 4.2 Unpacking the unit CAUTION Risk of injury from sharp edges •...
  • Page 18: 5 Setting Up The Unit

    Setting up the unit 5 Setting up the unit WARNING Risk of burns from spraying hot fat • Set up deep fat fryers outside the range of the hand shower. WARNING Danger of the unit tipping over on castors If the unit is tilted on castors, it may tip over and seriously injure you.
  • Page 19: Minimum Clearances

    Setting up the unit 5.1 Minimum clearances Image: Minimum clearances to walls, ceiling or units D ** All dimensions in mm * Depending on the kitchen ventilation system and the material composition of the ceiling ** Recommended for service work 500 mm The following clearances from walls, ceilings or other equipment must be provided when setting up the unit: •...
  • Page 20: Lifting The Unit Off The Pallet

    Setting up the unit ATTENTION Material damage to the device control due to excessive ambient temperatures Minimum distance to devices with large heat radiation 510 mm. These include, for example: - Gas stoves - Gas griddle plates - Grills - Deep fryers 5.2 Lifting the unit off the pallet CAUTION Risk of property damage and personnel injury from tipping...
  • Page 21: Placing The Unit On The Equipment Legs

    Setting up the unit Requirement Unit unpacked Protective film removed Unit cleaned Locking brake fixed The rear support is present 1. Slide the forks of the pallet truck under the unit and to the right of the waste trap. 2. Place the rear support of the unit on the forks of the pallet truck. 3.
  • Page 22: Fastening The Unit To The Floor

    Setting up the unit 5.5 Fastening the unit to the floor 5.5.1 Securing the unit against tilting WARNING Risk of accidents from inadequate fastening The unit may tip over • The unit must be fastened to the floor by suitable methods depending on the type of unit.
  • Page 23 Setting up the unit Floor without steam barrier In the case of floors without a steam barrier, the floor plates are screwed to the floor with the enclosed screws. Image: A: Position of the floor plate; B: Floor plate screwed to the floor a Cap nut d Floor plate b Holding plate...
  • Page 24 Setting up the unit Floor with steam barrier In the case of floors with a steam barrier, the floor plates are not screwed to the floor but glued with the enclosed adhesive. Image: A: Position of the floor plate; B: Floor plate glued to the floor a Cap nut d Floor plate b Holding plate...
  • Page 25: Securing The Unit Against Sliding

    Setting up the unit 5.5.2 Securing the unit against sliding A combi steamer can be secured against slipping if required (optional). Image: Arrangement of the base plates (view from above) a Cooking zone door c Base plates b Equipment leg or base frame A special fastening set with floor plates for securing the unit against sliding is available from the manufacturer as an accessory.
  • Page 26: Unit On Castors: Attach Both Castor Stops To The Floor

    Setting up the unit 6. Using the anchors and fastening screws provided, screw the bottom plates to the bottom. 7. Ensure that, after the fastening screws have been inserted, the floor seal is restored again. 8. Fill out the commissioning report. Floor with steam barrier In the case of floors with a steam barrier, the floor plates are not screwed to the floor but glued with the enclosed adhesive.
  • Page 27: Unit On Castors: Secure Unit To The Wall

    Setting up the unit 5.6 Unit on castors: Secure unit to the wall Requirement Wall must be designed for a tensile force of at least 0.6 kN. The safety rope for securing must be shorter than the connecting lines of the unit. 1.
  • Page 28: 6 Connecting The Unit

    Connecting the unit 6 Connecting the unit DANGER Risk of personal injury and physical damage from electric shock • Before working on the FlexiCombi Team, ensure that both power circuits within the unit are not live. • Do not operate the unit with the housing open. CAUTION Risk of injury from sharp edges •...
  • Page 29: Making The Power Connection

    Connecting the unit Attaching side wall ATTENTION Risk of physical damage from leaky housing • Check seals when attaching the housing parts. • Replace damaged gaskets. 1. Insert the side wall at the top edge. 2. Carefully press the side wall in at the bottom. 3.
  • Page 30 Connecting the unit Permanent connection CAUTION Risk of property damage and personal injury from improper installation • In the case of a permanent electrical connection, install an all-phase disconnect switch with at least 3 mm contact opening before the unit. Install an all-phase disconnect switch if the unit will be connected permanently to the electric mains.
  • Page 31: Matching The Unit To The Connection Voltage

    Connecting the unit If the unit is connected to an electric mains system without a neutral conductor, a type B fault current circuit breaker (RCD type B), which is sensitive to all types of current, must be installed. Due to special electronic components, the unit generates a small fault current.
  • Page 32 Connecting the unit Transformer Power supply unit Currently, the units are equipped with a transformer or a power supply, depending on availability. The adjustment of the supply voltage described below may only be necessary for units with a transformer. No adjustment is necessary for units with a power supply unit. When the unit is delivered, it is preset to a certain connection voltage or voltage range.
  • Page 33: Connecting The Power Connection Cable

    Connecting the unit Image: A Transformer position T0, only for unit without neutral wire; B Transformer connection Requirement Unit not live Left side wall removed 1. Measure the connection voltage with a suitable measuring device. The voltage range must match that on the nameplate. If there are voltage fluctuations, the maximum expected voltage must be taken into account.
  • Page 34 Connecting the unit Image: Connecting the power connection cable a Connection terminals c Power connection cable b Cable tie d Cable gland The units must be connected individually. Do not route the connection line together. Requirement Unit not live Power connection cable not live Side wall open 1.
  • Page 35: Connecting The Power Optimisation System (Loa)

    Connecting the unit 6.2.3 Connecting the power optimisation system (LOA) DANGER Risk of personal injury and physical damage from electric shock • Before working on the FlexiCombi Team, ensure that both power circuits within the unit are not live. • Do not operate the unit with the housing open.
  • Page 36: Connecting To The Potential Equalisation Circuit

    Connecting the unit 6.2.4 Connecting to the potential equalisation circuit Image: Connecting the potential equalisation circuit Perform this for each unit separately. 1. Run and attach potential equalisation line to the identified terminal. 2. Fill out the commissioning report. 6.3 Connecting the kitchen management system The units can be connected with a RJ45 plug to a kitchen management system.
  • Page 37 Connecting the unit Image: Connecting the kitchen management system a RJ45 socket d Network cable b RJ45 plug e Ferrite ring c Cable tie Perform this for each unit separately. Requirement Unit not live Housing opened 1. Pull the network cable into the unit through the cable gland. 2.
  • Page 38: Making The Basic Control Setting

    Connecting the unit 6.4 Making the basic control setting Image: Main menu a Main menu d "Equipment functions" button b FlexiHelp button e Back button c Language selection 6.4.1 Changing the basic control setting By entering the password "2100", the basic settings for the installation can be displayed and changed.
  • Page 39: Making The Water Connection

    Connecting the unit 6.5 Making the water connection Installation work with tap water Installation work on tap water lines and the unit may only be performed by a specialist company, which is approved by the water utility company in the particular region. The applicable regional regulations, standards and guidelines must be observed, as well as the connection conditions imposed by the water utility company responsible.
  • Page 40: Connecting The Tap Water Connection Line

    Connecting the unit 6.5.1 Connecting the tap water connection line The units must be connected individually. Do not route the connection line together. Requirement Water pressure complies with the specified range (see "Equipment and connection data") Backflow preventer installed The connection lines are pressure-tight and suitable for tap water 1.
  • Page 41: Connecting Softened Tap Water To Both Connections

    Connecting the unit 6.5.2 Connecting softened tap water to both connections If only softened tap water is available at the installation site, use a T- piece to connect both water connections on the unit to each other. The units must be connected individually. Do not route the connection line together.
  • Page 42: Making The Wastewater Connection

    Connecting the unit 6.6 Making the wastewater connection ATTENTION Overflow of the device through an externally mounted siphon Combi steamers have an integrated siphon. An additional, external siphon without ventilation of the drain line will cause the unit to overflow in these combi steamers. Therefore, do not connect an external siphon without ventilation to the waste water connection.
  • Page 43: Connecting The Wastewater Line To A Permanent Connection

    Connecting the unit 6.6.1 Connecting the wastewater line to a permanent connection If a waste trap is installed in the wastewater system, a vacuum breaker must be installed in the wastewater line. Image: A Permanent connection without waste trap, B Permanent connection with on-site waste trap a Wastewater connection d Sewer system waste trap...
  • Page 44: Connecting A Wastewater Line With An Unobstructed Discharge

    Connecting the unit 6.6.2 Connecting a wastewater line with an unobstructed discharge Image: Connecting a wastewater line with an unobstructed discharge a Wastewater connection d Sewer system b Wastewater line e Sewer system waste trap c Funnel waste trap f Discharge funnel Connect only the discharge funnel if a wastewater trap is installed in the wastewater system.
  • Page 45: Making The Exhaust Air Connection

    Connecting the unit 6.7 Making the exhaust air connection When setting up the unit under a ventilation system, observe the regional regulations for heating, ventilation and air conditioning systems. ATTENTION Risk of physical damage from fouling of the exhaust air ducts •...
  • Page 46: 7 Checking Operation

    Checking operation 7 Checking operation DANGER Risk of personal injury and physical damage from unsuccessful operational check • Do not put the unit into service. • Contact customer service. Perform this for each unit separately. Requirement Power connection made Water connection made Wastewater connection made Unit is aligned Unit cleaned...
  • Page 47: Heating The Unit Up And Rinsing It Out

    Checking operation 7.3 Heating the unit up and rinsing it out 1. Switch on the unit. 2. Tap the "Manual cooking" button. The Manual cooking menu is displayed. 3. Run the Steaming cooking mode for 15 minutes at 100 °C. 4. Rinse out the cooking zone thoroughly with clear water. 5.
  • Page 48: 8 Putting The Unit Into Service

    Putting the unit into service 8 Putting the unit into service If the unit is not put into service immediately after being connected and the function check, all inspections must be repeated. Requirement Power connection made Water connection established Wastewater connection established Exhaust connection made ​...
  • Page 49 Putting the unit into service Kitchen management system Has the kitchen management system been connected properly? Basic control setting Set unit of temperature  °C  °F Have date and time been set? current software version set installation altitude 0 — 999 m 1000 m — 1999 m 2000 m — 2499 m 2500 m or higher 80 % power set?
  • Page 50 Putting the unit into service Water connection Lines and connections leak-tight? Only connect to softened tap water Only connect to tap water Water connections connected with T-piece? Wastewater connection Wastewater connection made in a technically correct manner? On-site waste trap Vacuum breaker Funnel drain Floor gutter...
  • Page 51 Putting the unit into service The water and wastewater installation was provided by: Signature Company Installer City, date Exhaust air connection was provided by: Signature Company Installer City, date The function check was performed by: Signature Company Installer City, date Operator training was provided by: Signature Company...
  • Page 52 Putting the unit into service Installation instructions...
  • Page 56 www.mkn.com...

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