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SIRIUS 12
LEMKEN SIRIUS 12 Manuals
Manuals and User Guides for LEMKEN SIRIUS 12. We have
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LEMKEN SIRIUS 12 manuals available for free PDF download: Operating Instructions Manual
LEMKEN SIRIUS 12 Operating Instructions Manual (254 pages)
Mounted Field Sprayers
Brand:
LEMKEN
| Category:
Paint Sprayer
| Size: 10 MB
Table of Contents
Table of Contents
5
1 General Information
15
Liability
15
Guarantee
15
Copyright
16
Optional Accessories
16
Type Plate
17
2 Symbols Used in the Operating Instructions
19
Hazard Classes
19
Information
19
Environmental Protection
19
Indication of Passages
20
3 Safety Measures and Precautions
21
Target Group
21
Intended Use
21
Safety and Warning Signs
22
General Information
22
Position of Safety and Warning Stickers
22
Meaning of Warning Signs
23
Meaning of Other Symbols
24
Special Safety Instructions
26
Danger Areas
28
Danger Areas When Operating the Implement
29
Danger Area When Folding in and out
29
Residual Risks
30
Hazard Caused by Mechanical Systems
30
Dangers from the Oil Hydraulic System
30
Applicable Rules and Regulations
31
Operation on Public Highways
32
Lighting System and Identification
32
Requirements of the Tractor
32
Axle Loads
33
Check before Departure
37
Correct Behaviour in Road Traffic
37
Obligation of the Operator
37
Safe Use of the Implement
38
General
38
Personnel Selection and Qualifications
39
Activate Street Mode
40
4 Effects of Certain Plant Protection Products on the Implement
41
5 Handing over the Implement
42
6 Structure and Description
43
Overview
43
Seh/Ra
45
Stands
46
Transport Apparatus
46
Three-Point Connection
47
Headstock
47
Quickconnect Coupling System
48
Fluid Circuit
49
Overview of the HE Boom
49
Description of the HE Boom
51
Overview of the SEH/RA Boom
53
Description of the SEH/RA Boom
55
Main Tank
58
Fresh Water Tank
59
Storage Compartment
59
Hand Washing Container
59
Filter
60
Pump
60
Deflector
60
Cardan Shaft
61
Control and Connection Centre
61
Lighting
62
Tankpilot Electronic Level Indicator
63
Overview
63
Function
63
Selector Valve
65
Selector Valve with 2 Options
65
Manual Selector Valve with 4 Options
66
Electronic Selector Valve with 4 Options
67
Distribution Valve
68
Agitator Control
69
Suction Valve
69
Filler Valve
70
Chemical Inductor
71
Components
71
Induction Hopper Valve
74
Filler Hose
74
Pressure Measuring Device
75
Distance Measurement
76
Flowmeter
77
Electronic Control System
78
Non-ISOBUS
78
ISOBUS LEMKEN Megaspray
79
Electrohydraulic SEH Boom
83
Height Adjustment
84
HE Boom
85
SEH/RA Boom
86
Pendulum Suspension and Slope Compensation
87
HE Boom
87
Section Control
93
HE Boom
93
SEH/RA Boom
94
Boom
95
HE Boom
95
SEH/RA Boom
96
Ground Distance Spacer
96
HE Boom
96
Nozzle Holder
97
HE Spraying Booms
97
SEH/RA Spraying Boom
98
Nozzles
98
General
98
Liquid Fertilizer Nozzles
99
Drop Hose
99
Boom Lighting
99
7 Preparations on the Tractor
100
Overview
100
Check Tractor Tire Pressure
100
Set Length of Lifting Rods
101
Lock Lower Control Link
101
Required Electronic Connections
101
Providing and Checking the Necessary Hydraulic Connections
103
Installation of Operating Terminals and Distance Detection
104
Three-Point Coupling
107
Setting the Top Link for Quickconnect
108
8 Attaching the Implement with the Three-Point Connection
109
9 Attaching the Implement with Quickconnect
111
10 Preparing the Implement
114
Overview
114
Installing and Checking the PTO Shaft
114
Shortening a Non-Telescopic PTO Shaft
115
Shortening a Telescopic PTO Shaft
116
Installing the Correct Nozzles
117
Inspection of Nozzle Emission
119
Calibrating the Distance Pulses
120
Vehicle Speed Sensing
120
Installing the Drop Hoses
121
Preparations
121
Unfolding the Boom
122
Attachment
123
11 Operation
126
Operation below Freezing Point
126
Operation with Drop Hoses
126
Opening and Closing the Door
126
Storage Compartment
127
Operating Terminal
128
Filling and Emptying the Hand Washing Container
128
Filling the Hand Washing Container
128
Emptying the Hand Washing Container
129
Filling and Emptying the Clean Water Tank
130
Filling the Clean Water Tank
131
Emptying the Clean Water Tank
131
Filling the Main Tank with Water
132
Filler Valve Connection
133
Selector Valve Connection
134
Suction Valve Connection
136
Cleaning Empty Canisters
137
Cleaning Gun on the Induction Hopper
140
Flushing the Induction System
143
Folding out the Spraying Boom
145
General
145
Operation
145
Trial Operation of the Implement
146
Boom Lighting
147
All-Round Light
147
Working with the Implement
147
Folding in the Spraying Boom
150
Operation
150
Spraying with Drag Hoses
151
System Cleaning with Partially Filled Main Tank
151
12 Cleaning
154
General
154
Emptying the Main Tank
154
Pumping Residual Quantities from the Main Tank
155
Draining Spray Fluid out of the Main Tank
156
Emptying the Fresh Water Tank
158
Draining
158
Circulation Pumping
159
Spraying
160
Emptying the Hand Washing Container
161
Internal Cleaning
161
General
161
External Cleaning
164
Cleaning the Filter
167
General
167
Suction Filter
168
Pressure Filter
168
Nozzle Filter
171
13 Detaching the Implement
172
General Information
172
Before the Implement Is Detached
173
Attaching Transport Rollers or Receptacles
174
Front Transport Rollers
174
Rear Transport Rollers
175
Receptacles for Forklift Truck Tines
175
Detaching the Implement
176
14 Winter Storage
177
Before the Start of the Season
178
15 Maintenance and Repairs
179
Special Safety Instructions
179
General
179
Personnel Qualifications
179
Protective Equipment
179
Immobilise the Implement for Maintenance and Repairs
180
Work on the Hydraulics
180
Working on the Electrics
181
Working under the Raised Device
181
Utilised Tool
181
Environmental Protection
182
Greasing
182
Maintenance Intervals
183
Oils and Lubricants
185
Drive Shaft
185
Protective Tube
186
Safety Chain
186
Sliding Tube
186
Joints
186
Lubrication Points
186
HE Boom
187
SEH Boom
190
RA Boom
191
Safety Straps
192
Tightening Torques
192
General
192
Bolts and Nuts Made of Steel
193
Bolts and Nuts Made of V2A
194
Check the Connections to the Tractor
195
Hydraulic Connections
195
Electrical Connections
195
Sensors
196
Pump
196
General
196
Checking the Oil Level
197
Topping up the Oil
199
Changing the Diaphragms
200
Checking the Pressure at the Pressure Accumulator
201
Filter
203
Test Connections
203
General
203
Pump Output
203
Pressure Measuring Device
204
Flow Meter
204
Deflector
205
Dismantling the Deflector
205
Mounting the Deflector
205
Information in Case of Faults and Malfunctions
205
16 Troubleshooting
206
Emergency Switch
206
17 Technical Data
207
Dimensions and Weights - Basic Implement
207
HE Spraying Booms
207
SEH/RA Spraying Boom
208
Receptacles for Forklift Truck Tines
210
Three-Point Connection
211
Tank Volume
211
Drive Shaft
212
Boom
212
HE Boom
213
SEH/RA Boom
214
Pumps
218
Spraying Fluid System
219
Flowmeter
220
Oil Hydraulics
220
Electronic Pressure Display
221
Filter
221
18 Appendix
222
General Information about Nozzles
222
Nozzle Field of Application
222
Nozzle Tables
223
Nozzle Sizes 01 - 05
223
Nozzle Sizes 06 - 10
224
Correction Factors for Spraying Liquids with Different Densities
225
Dosage Tables for Liquid Fertilisers
226
Dosage Table for Drop Hoses with 25 CM Hose Spacing
226
Dosage Table - SJ-7 Liquid Fertiliser Nozzle
228
Dosage Table, Five-Hole Nozzle FL
230
UAN Dosage Table (28/1.28 Kg/L) for Nozzles ID, IDN, IDK, IDKN and FD
231
Dosage Table, Liquid Fertiliser Nozzle FD
234
Dosage Table, Six-Hole Nozzle ESI
236
Checks and Official Implement Inspections
239
19 Noise, Airborne Sound
240
20 Notes
240
Implement-Specific Data
240
Upper Linkage Setting
240
Sirius 10/12 - Types
241
Matrices - Pump P 150
242
Matrices - Pump P 200
243
Matrices - Pump P 260
246
Technical Residues
252
Index
253
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LEMKEN SIRIUS 12 Operating Instructions Manual (213 pages)
MOUNTED FIELD SPRAYER
Brand:
LEMKEN
| Category:
Farm Equipment
| Size: 31 MB
Table of Contents
Table of Contents
3
About These Instructions
9
Introduction
9
Target Groups
10
Applied Symbols
10
Design of Warning Signs
10
Signal Words and Hazard Statements
11
Warning of Property Damage
11
Other Notices and Information
11
Symbols and Text Markings
12
Direction Specifications
12
Further Applicable Documents
13
Safety
14
Intended Use
14
Personnel Qualification Requirements
15
Hazardous Areas
16
Workplaces and Passengers
20
Technically Perfect Condition
21
Safe Handling
23
Personal Protective Equipment
23
Driving with the Implement
23
Handling Chemicals
24
Safety Devices and Labels
25
Design and Description
26
Implement Overview
26
Implement Safety
27
Position of the Labels
27
Meaning of the Labels
27
Safety Devices
32
Type Plate
32
Fluid Flow
34
Headstock
37
Control Centre and Connection Centre
37
Overview
37
Selection Valve
40
Diverting Valve
41
Agitator Control
43
Level Indicator Tankpilot
44
Filling Valve
44
Chemical Inductor
45
Connections
47
Filter
48
Suction Filter and Press Filter
48
Pump
49
Hydraulic Control
49
Electro-Hydraulics
49
RA Boom
50
Boom
50
Sections
52
Spacers
52
Nozzle Holders
53
Nozzles
53
Drop Hoses
54
Spray Cone Lighting
55
Input Devices for the Control
55
Operation Terminal
55
Additional Input Devices
55
Checking Suitability of the Tractor
58
Attachment
58
Prepare the Tractor
59
Preparing the Implement
60
Check and Shorten the Cardan Shaft
60
Adjusting the Hydraulic System
62
Attaching the Implement
64
Check Preconditions
64
Attach the Implement with Headstock
65
Attach the Implement with Quickconnect
66
Road Travel
71
Information on Road Travel
71
Prepare for Road Travel
71
Operation
72
Prior to Operation
72
Basic Operation
73
Operating Elements
73
Fold the Boom
76
Operate the Pump
78
MIX Spraying Fluid
79
Changing the Setup State
80
All Setup Options at a Glance
80
Conversion
80
Prepare the Implement for Working in the Field
85
Adjust the Implement
85
Drain Antifreeze Agent
86
Prepare the Implement for Operation in Frosty Conditions
87
Fill the Main Tank
88
Fill the Clean Water Tank
97
Fill the Water Canister for Hand Washing
98
Test Run
99
Working with the Implement
101
Standard Procedure
101
Driving on the Headland
104
Working on Uneven Ground
104
Working with Drop Hoses
104
Measures after Spraying in the Field
105
Cleaning and Care
107
Clean the Implement
107
Empty the Tanks
108
Transfer the Spraying Fluid by Pump
110
Drain the Spraying Fluid
111
Clean the Inside of the Implement
112
Clean the Piping System
113
System Cleaning with Partially Filled Main Tank
114
Manual Internal Cleaning
114
Automatic Internal Cleaning
116
Clean the Outside of the Implement
117
Clean the Outside of the Entire Implement
118
Clean the Canister
120
Clean the Chemical Inductor
124
Clean the Ultrasound Sensors
127
Clean the Filter
128
Clean the Suction Filter
129
Clean the Press Filter
130
Clean the Nozzle Filter
133
Oil Filter (Hydraulics)
133
Cleaning with High-Pressure Cleaner
133
Detaching
134
Prepare Detaching
134
Detach and Transport the Implement
135
Store and Winterise the Implement
138
Maintenance and Repair Work
140
Preparations
140
During the Maintenance and Repair
140
Maintaining the Implement Properly
140
Maintenance and Repair Work 9.2 Maintenance 9.2.1 Maintenance Schedule
141
Maintenance
141
Maintenance Schedule
141
Chap. Task to Execute
142
Check the Protection Tubes
142
Check the Safety Chains
142
Maintain the Tractor Connection
142
Check Hydraulic Hoses
143
Check Lighting Equipment
143
Check Marking
143
Checking Safety Sticker
143
Oil Hydraulics
143
Safety Equipment
143
Basis Version: Have the Oil Filter of the
144
Check Hydraulic Connections
144
Have Hydraulic Hoses Replaced
144
Hydraulic System Replaced
144
Check Connector Plugs and Lines
145
Electrics
145
Premium Version: Have the Oil Filter of the
145
Boom
146
Check the Ultrasound Sensors (RA Boom)
146
Check the Flowmeter
147
Replace the Turbine Wheel
147
Check the Sensors at the Boom
148
Check and Top up Oil Level
149
Maintain the Pump
149
Lubricating
152
Lubricating Components Via Grease Nipples
152
Lubrication Schedule
152
Grease and Lubricate Components
154
Have the Implement Inspected
154
10 Troubleshooting and Error Correction
157
Find and Eliminate Errors Correctly
157
Prior to Troubleshooting at the Implement
157
When Troubleshooting and Eliminating Errors
157
Error Description - Cause - Remedy at a Glance
158
Disposal
159
Shutdown
159
Shutdown and Disposal
159
Dimensions
160
Technical Data
160
Implement Weights
163
Performance Data
165
Connection Data
166
Electrical Connections
166
Hydraulic Connections
167
Noise, Airborne Sound
168
Operating Materials
169
Tank Volume
169
Connecting Systems and Transport Devices
170
Cardan Shaft
171
12.10 Filter
172
12.11 Pumps
172
12.12 Technical Residual Quantity
173
12.13 Boom
174
Index
176
Appendix
183
A Type Plate Variants
184
B Tightening Torques
185
C Calculating the Axle Load and Ballasting for Mounted Implements
187
D Cross Shaft Overview
191
E General Information on the Nozzles
192
F Nozzle Application Areas
193
G Correction Factors for Spraying Fluids with Different Density
195
H Nozzle Tables
196
I Metering Tables for Liquid Fertiliser
199
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