Valeo CC 450 Owner's Manual

Valeo CC 450 Owner's Manual

Air conditioner coachbus - city bus

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AIR CONDITIONER COACHBUS - CITY BUS
CC 450 - CC 470 - CC 490
Owner's Manual
Warranty Certificate
Rev.03 - March 2021
Code: 036-00296-001

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Table of Contents
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Summary of Contents for Valeo CC 450

  • Page 1 AIR CONDITIONER COACHBUS - CITY BUS CC 450 - CC 470 - CC 490 Owner’s Manual Warranty Certificate Rev.03 - March 2021 Code: 036-00296-001...
  • Page 2: Table Of Contents

    INDEX CC 450 - CC 470 - CC 490 INTRODUCTION _______________________________________________________________________________________________________________________ EQUIPMENT DESCRIPTION WARRANTY TERMS 2- Technical Data Sheet________________________________________ Warrant Terms__________________________________________________ 2.1- Evaporator Components_________________________________________ 2.2- Condenser Components_________________________________________ PREVENTIVE MAINTENANCE 2.3- Compressor Components BOCK FKX 40/655K-755K____________________ Preventive Maintenance Frequency Check List_________________________ 2.3.1- Compressor Components TM 65_________________________________...
  • Page 3: Introduction

    INTRODUCTION CC 450 - CC 470 - CC 490 VALEO Climatização do Brasil - Veículos Comerciais S/A offers a full line of equipment for bus air conditioning systems for vans, micro and midi buses, commuter, articulated, coaches and double-deckers. Air conditioning system that is modern and high quality, the products of VALEO Climatização do Brasil - Veículos Comerciais S/A have been...
  • Page 4: Warranty Terms

    7 - The Warrant Loses its Validity specifications. a) If the installation or use of the product is not in accordance with the VALEO e) Loss or loss of profits caused by the stoppage of the vehicle due to Climatização do Brasil - Veículos Comerciais S/A technical recommendations.
  • Page 5: Preventive Maintenance

    PREVENTIVE MAINTENANCE CC 450 - CC 470 - CC 490 - Preventive Maintenance Frequency Check List 1 - Clean or change the return air filter. WEEKLY 2 - Check out the belt stretchiness condition and compressor with alternator alignment, observing the wear and tear of them.
  • Page 6: Refrigerant Gas R134A

    - Refrigerant Gas R134a - Oil VALEO Climatização do Brasil - Veículos Comerciais S/A products apply for We recommend you that you shall preventively change the air system oil every R 134a. The se of different type of gas, low quality or from unknown brands will two years or 10.000 working hours, whatever becomes first.
  • Page 7: Identification Tag

    If a third party installs the equipment, VALEO Climatização do Brasil - Veículos Comerciais S/A, guarantees only the product, not the installation of it. Application information regarding to: series and bus body model, series and chassis model are very important to identify which parts the equipment carries.
  • Page 8: Operating The Air Conditioner

    OPERATING THE AIR CONDITIONER CC 450 - CC 470 - CC 490 Operating the Air Conditioner Note: illustrative drawing.
  • Page 9 AIR CONDITIONING OPERATION CC 450 - CC 470 - CC 490 Condenser Fan Refrigerant Fluid Evaporators Condenser fan and the compressor will only work at It is inside the air conditioning equipment, inside Now at evaporators, the refrigerant fluid, at low “Cool Mode”.
  • Page 10: 1- Sbu 400-410 Controllers

    CONTROLLERS CC 450 - CC 470 - CC 490 1- SBU 400-410 Controllers 1.1- Control Panel Description The SBU400 and SBU410 controllers are systems designed to control HVAC The SBU400 and SBU410 AC controllers have basically the same components. components (heating, ventilation, cooling). In buses, for example, for ceiling air See below Functions and description.
  • Page 11: Operation Instructions

    CONTROLLER CC 450 - CC 470 - CC 490 1.2- Operation Instructions 1.3- Auto Mode Note: when device is started up, auto starts ON (Its status light becomes ON). Note: SBU410 is shown to show several versions in general. • Enabling/Disabling Standby Mode •...
  • Page 12: On/Off Air Conditioner Compressor

    CONTROLLER CC 450 - CC 470 - CC 490 1.4- ON/OFF Air Conditioner Compressor 1.5- Heating Mode Heating Mode is controlled by set-point and parameters P23 and P24, according to table below: Temperature Temperature Note: after product start up and at...
  • Page 13: Evaporator Fan Speed Configuration

    CONTROLLER CC 450 - CC 470 - CC 490 If the internal temperature is within the range, ventilation will remain cycling 1.7- Evaporator fan speed configuration between active and inactive, during the time gaps saved in P52 and P51, respectively, as shown in the table below.
  • Page 14: Faults (Errors)

    CONTROLLER CC 450 - CC 470 - CC 490 1.9- Faults (errors) • Display Failure Note: if there is a fault, the display goes between Set point and the error codes. The desired F 0 0 temperature will be displayed for 5 seconds and the error series (s) occurring will be displayed for 2 seconds each.
  • Page 15: Equipment Description

    EQUIPMENT DESCRIPTION CC 450 - CC 470 - CC 490 2- Technical Data Sheet Components Characteristics CC450 CC470 CC490 Cooling capacity 153.600 BTU/h (45 kW) 160.400 BTU/h (47 kW) 167.200 BTU/h (49 kW) AIR CONDITIONING Heating Capacity 153.600 BTU/h (45 kW) 153.600 BTU/h (45 kW)
  • Page 16: Evaporator Components

    EQUIPMENT DESCRIPTION CC 450 - CC 470 - CC 490 2.1- Evaporator Components NOTE: visit www.reparts.com.br to consult the complet parts catalog. Item Code Description Qty. 006-00234-000 Left Evaporator Coil - CC450/470/490 006-00233-000 Right Evaporator Coil - CC450/470/490 006-00235-000 Right Heating Coil - CC450/470/490...
  • Page 17: Condenser Components

    EQUIPMENT DESCRIPTION CC 450 - CC 470 - CC 490 2.2- Condenser Components NOTE: visit www.reparts.com.br to consult the complet parts catalog. Item Code Description Qty. 006-00165-000 MPHE Condenser Coil 018-00039-001 Maintenance Rod 021-00015-000 Axial Fan 24V - with Carbon Brush...
  • Page 18: Compressor Components Bock Fkx 40/655K-755K

    EQUIPMENT DESCRIPTION CC 450 - CC 470 - CC 490 2.3- Compressor Components BOCK FKX 40/655K - 755K NOTE: visit www.reparts.com.br to consult the complet parts catalog. Item Code Description Qty. 014-00195-000 BOCK FKX40/655K Compressor 014-00195-001 BOCK FKX40/755K Compressor 014-00097-000...
  • Page 19: 1- Compressor Components Tm 65

    EQUIPMENT DESCRIPTION CC 450 - CC 470 - CC 490 2.3.1- Compressor Components TM 65 NOTE: visit www.reparts.com.br to consult the complet parts catalog. Item Code Description Qty. See Note TM-65 Compressor See Note 2A/2B Pulley See Note 8PK Pulley...
  • Page 20: Electric Components

    EQUIPMENT DESCRIPTION CC 450 - CC 470 - CC 490 2.4- Electric Components NOTE: visit www.reparts.com.br to consult the complet parts catalog. Item Code Description Qty. See Note SBU-400 Refrigeration Air Conditioning Controller SBU-410 Air Conditioning Controller with Heating See Note...
  • Page 21: Electrical System

    ELECTRICAL SYSTEM CC 305 - CC 335 - CC 355 3- Controller SBU400/410 + 30 SBU 400/410 SC410 Only with Air Renewal and / or Heating + 15 PBPM PAPM TEMP TEMP WATER VALVE Relay board for unique platform application SBF2XX Power source VDC (M8)
  • Page 22: Safety Precaution

    SAFETY PRECAUTION CC 305 - CC 335 - CC 355 4- Safety Precaution 5- Rotation Components: The fans, pulleys and belts are not visible under certain 1- Personal Protection: conditions. Special care must be taken when putting your hands Air conditioning systems offers chemic, mechanic and near them.
  • Page 23: Sustainability

    CC 305 - CC 335 - CC 355 5- Product Discard Concerned about sustainability at Valeo Climatização do Brasil - Veículos Comerciais S/A guides its customers and its authorized service network to discard products in an environmentally sound and safe manner.
  • Page 24 Valeo Climatização do Brasil - Veículos Comerciais S/A Av. Rio Branco, 4688 - Bairro São Cristóvão - CEP 95060-145 | Caxias do Sul - RS - Brasil | Tel. +55 (54) 2101.5700 www.valeo-thermalbus.com/br...

This manual is also suitable for:

Cc 470Cc 490

Table of Contents