Valeo CC 430 P3 Owner's Manual

Air conditioner double decker

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AIR CONDITIONER DOUBLE DECKER
CC 430 P3
Owner's Manual
Warranty Certificate
Rev.00/April 2022
Code: 036-00082-002

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Table of Contents
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Summary of Contents for Valeo CC 430 P3

  • Page 1 AIR CONDITIONER DOUBLE DECKER CC 430 P3 Owner’s Manual Warranty Certificate Rev.00/April 2022 Code: 036-00082-002...
  • Page 2: Table Of Contents

    5.4- BOCK FKX 40/655K - 755K Compressor Components__________ Refrigerant Gas R134a_______________________________ 5.5- Electric Components______________________________________ Dry Filter___________________________________________________________ ELECTRICAL SYSTEM Compressor Sealing Part_____________________________________ 6- CC 430 P3 Electric Diagram______________________________________ Ducts____________________________________________________ Pulley Belts___________________________________________________ SAFETY PRECAUTION 7- Safety Precaution______________________________________ EQUIPMENT IDENTIFICATION (ID) - Identification Tag___________________________________________...
  • Page 3: Introduction

    Thank you for choosing VALEO Climatização do Brasil - Veículos Comerciais S/A products. In case of doubts, contact the VALEO Climatização do Brasil - Veículos Comerciais S/A authorized service network or contact the technical assistance...
  • Page 4: Warranty Terms

    7 - The Warrant Loses its Validity specifications. a) If the installation or use of the product is not in accordance with the VALEO e) Loss or loss of profits caused by the stoppage of the vehicle due to Climatização do Brasil - Veículos Comerciais S/A technical recommendations.
  • Page 5: Preventive Maintenance Frequency Check List

    PREVENTIVE MAINTENANCE CC 430 P3 - Preventive Maintenance Frequency Check List 1 - Clean or change the return air filter. WEEKLY 2 - Check out the belt stretchiness condition and compressor with alternator alignment, observing the wear and tear of them.
  • Page 6: Refrigerant Gas R134A

    - Refrigerant Gas R134a - Ducts VALEO Climatização do Brasil - Veículos Comerciais S/A products apply for The cleaning of the air ducts must be done every tree months, it can be earlier, R 134a. The se of different type of gas, low quality or from unknown brands will...
  • Page 7: Identification Tag

    If a third party installs the equipment, VALEO Climatização do Brasil - Veículos Comerciais S/A, guarantees only the product, not the installation of it. Application information regarding to: series and bus body model, series and chassis model are very important to identify which parts the equipment carries.
  • Page 8: Operating The Air Conditioner

    OPERATING THE AIR CONDITIONER CC 430 P3 1- Operating the Air Conditioner Upper Central Evaporators Condenser Air Circulation Upper Defroster (optional) Compressor Drains Evaporator Lower Floor Driver Water Pipe Defroster Hot Heating (optional) Fluid Piping A/C Refrigerant Note: Illustrative drawing.
  • Page 9 / room of the vehicle, at the evaporator, and then it process. goes to the condenser where the heat is thrown to Evaporator Fan the outside. VALEO Climatização do Brasil - Veículos Comerciais S/A, products apply refrigerant R134a, Air filter Evaporator fans are working at cool and fan modes, according to the Protection Environmental Law.
  • Page 10: 2- Sc2000 Controller

    OPERATING THE AIR CONDITIONER CC 430 P3 2- SC2000 Controller 2.1- Control Panel Description This objective of this product is to control the temperature of DD (Double Deck) Below is a description of each of the keys with their respective functions.
  • Page 11: Turning The Panel On

    OPERATING INSTRUCTION CC 430 P3 2.2- Turning the Panel on 2.3- Auto Mode The controller can be started using the ON/OFF key or using the auto-start When starting the panel, the auto mode is activated (the corresponding key is lit function.
  • Page 12: 2- Auto Mode Compressor

    OPERATING INSTRUCTION CC 430 P3 2.3.2– Auto Mode Compressor 2.4- Compressor Enabler/Disabler • Deactivate: Press the AC button with the status light on. Note: after turning on the controller and going into cooling mode, the condenser fans will run for 10 seconds before the air conditioning compressor is activated.
  • Page 13: Air Recirculation

    OPERATING INSTRUCTION CC 430 P3 2.6– Air Recirculation 2.7– Re-Heat Function When the air recirculation function is deactivated, this allows external air to Re-heat is used to reduce humidity inside the vehicle, preventing the vehicle's windows from fogging up and increasing passenger comfort.
  • Page 14: 2- Re-Heat Function Ext. Temp. Between 0°C And 8°C

    OPERATING INSTRUCTION CC 430 P3 cycles by parameters 67 and 68 for the time defined by parameter 73, 2.7.2– Re-Heat Function External Temperature between 0°C and 8°C automatically turning off after that time. The function will be enabled and will activate cooling along with the heating.
  • Page 15 OPERATING INSTRUCTION CC 430 P3 3.1– Error Table Error Component Cause Solution Update panel and ECU firmware. System error No standard systems recognized. Voltage supply check. Update panel and ECU firmware. System error No standard systems recognized. Voltage supply check.
  • Page 16: 4- Parameter Screen

    OPERATING INSTRUCTION CC 430 P3 Error Component Cause Solution Duct sensor Upper floor Sensor open. Inspect the wire harnesses. Replace sensor. Duct sensor Lower floor Sensor open. Inspect the wire harnesses. Replace sensor. Return temperature sensor Short-circuit or open sensor.
  • Page 17 OPERATING INSTRUCTION CC 430 P3 Upper floor navigation arrows are used to change the parameter and its value. To switch between the parameter selection mode and the change mode, press the AUTO key. The changes are confirmed by the VENT button and the ON/OFF button cancels the operation.
  • Page 18 OPERATING INSTRUCTION CC 430 P3 Value Standard Parameters Parameter Name Description Value Interval Reserved Type of sensor used: • 3K Epcos Sensor (1). Return temperature sensor. 0 - 2 • 10K Globus Sensor (0). • 30K Globus Sensor (2). Type of sensor used: •...
  • Page 19 OPERATING INSTRUCTION CC 430 P3 Value Standard Parameters Parameter Name Description Value Interval Temperature difference to deactivate Temperature difference between the return temperature and the set-point to 0 - 10 heating mode (°C) activate the heating mode. Offset Proportional motor water valve.
  • Page 20 OPERATING INSTRUCTION CC 430 P3 Value Standard Parameters Parameter Name Description Value Interval Controller parameter of the P and I portion of the proportional motor water valve controller. 0 - 255 Proportional motor water valve. Reserved Automatically turns the controller on when the engine is running.
  • Page 21 OPERATING INSTRUCTION CC 430 P3 Value Standard Parameters Parameter Name Description Value Interval • 0: Water valve control in ON/OFF mode. Operating mode Motor water valve. 0 - 1 • 1: Proportional mode water valve control. Return temperature update time.
  • Page 22 OPERATING INSTRUCTION CC 430 P3 Value Standard Parameters Parameter Name Description Value Interval Type of sensor used: • 10K (0). • 3K (1). NTC 3 Ice Sensor Lower Floor 0 - 4 • 30K (2). • ON/OFF (3). • Disable (4).
  • Page 23 OPERATING INSTRUCTION CC 430 P3 Value Standard Parameters Parameter Name Description Value Interval Re-Heat function time Compressor function time in the Re-Heat function in minutes. 1 - 20 Re-Heat inactivity time Re-Heat inactivity time in minutes. 5 - 255 Information on the upper floor goes to the right side of the display and the information on the lower floor goes to the left side.
  • Page 24: Equipment Description

    EQUIPMENT DESCRIPTION CC 430 P3 5- Technical Data Sheet CC430 P3 Componente Features Cool capacity 195.000 BTU/h (57Kw) AIR CONDITIONING Heat capacity 136.500 BTU/h (40Kw) Type R134a REFRIGERANT FLUID Quantity 7,7 kg (+ 1,0 kg Defroster) Fan Model Centrifugal Fan Quantity...
  • Page 25: Upper Evaporator Components

    EQUIPMENT DESCRIPTION CC 430 P3 5.1- Upper Evaporator Components ITEM DESCRIPTION QTY. CC430 P3/T3 24V Upper Evaporator Module w/ Renewall w/ Heating - Electronic Fan CC430 Right Side Upper Evaporator Coil w/ Heating CC430 - 1393 X 192 Upper Air Filter Upper Evaporator 1 110 M³/H - Spheros 24V Electronic Radial Fan...
  • Page 26: Lower Evaporator Components

    EQUIPMENT DESCRIPTION CC 430 P3 5.2- Lower Evaporator Components ITEM DESCRIPTION QTY. CC430 P3/T3 24V Lower Evaporator Module w/ Renewall w/ Heating - Electronic Fan CC430 P3/P4 Lower Evaporator Coil Lower Coil Heating Aluminum DD CC430 Right Side 1 110 M³/H 24V Electronic Radial Fan...
  • Page 27: Condenser Components

    EQUIPMENT DESCRIPTION CC 430 P3 5.3- Condenser Components ITEM DESCRIPTION QTY. MPHE CC430 24V Condenser Module Closing Plate - CC430 MPHE Condenser CC430 MPHE Condenser Structure MPHE CC430 - 1800 X 27 X 520 Condenser Coil Connection Support - CC430 MPHE Condenser Tube Weldable Retention Valve Set for 7/8"...
  • Page 28: Bock Fkx 40/655K - 755K Compressor Components

    EQUIPMENT DESCRIPTION CC 430 P3 5.4- BOCK FKX 40/655K - 755K Compressor Components ITEM DESCRIPTION QTY. BOCK FKX40/655K - 755K Compressor Compressor Sealing Gaskets Set Compressor Valve Board Set Compressor Oil Pump Compressor Sealing Seal BOCK FKX40 Piston Set Compressor Bearing...
  • Page 29: Electric Components

    EQUIPMENT DESCRIPTION CC 430 P3 5.5- Electric Components ITEM DESCRIPTION QTY. SC 2000 Controller A/C DD ECU Controller Module 24V Water Pump High Pressure Switch Low Pressure Switch External Temperature Sensor EPCOS 3K Temperature Sensor Fuse 175A Fuse Bracket 24V Electric Control Board...
  • Page 30: Electrical System

    ELECTRICAL SYSTEM CC 430 P3 6- CC 430 P3 Electric Diagram LH UPPER EVAPORATOR RH UPPER EVAPORATOR CLUM CRUM CONDENSER MODULE LOWER CENTRAL EVAPORATOR CEXT MAIN SUPPLY FRONT PANEL CCLM CTSL CHVU GICM CCTL CHVL MOTOR ITSL ACRONYM DESCRIPTION CONNECTORS...
  • Page 31: Safety Precaution

    SAFETY PRECAUTION CC 430 P3 7- Personal Protection Air conditioning systems offers chemic, mechanic and electric risks. It is mandatory to wear IPE (Individual Protection Equipment), picture 1 to protect yourself from refrigerant gas, refrigerant oil, battery acid, waste launched, engine high temperature and noise.
  • Page 32: Sustainability 8- Product Disposal

    SUSTAINABILITY CC 430 P3 8- Product Discard Concerned about sustainability at Valeo Climatização do Brasil - Veículos Comerciais S/A guides its customers and its authorized service network to discard products in an environmentally sound and safe manner. Proper disposal of the product or components at the end of their useful life will contribute with the preservation and pollutinon reduction of the environment, creating economic growth through the Reverse Logistics Program.
  • Page 33 Valeo Climatização do Brasil - Veículos Comerciais S/A Av. Rio Branco, 4688 - Bairro São Cristóvão - CEP 95060-145 | Caxias do Sul - RS - Brasil | Tel. +55 (54) 2101.5700 www.valeo-thermalbus.com/br...

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