Comeup 752103 12V Manual

Introduction

 Feature
Line lifting: 998 kg / 2,200 lb wire rope first layer
Wire rope: 6.3 mm × 30.5 m (1/4" × 100') galvanized aircraft A7 × 19
Brake: Both Mechanical cone brake and permanent motor dynamic
brakes
Control: Handheld pendant switch powers the hoist
 Unpacking
．Hoist assembly..................................................................... 1 pc
．Control box........................................................................... 1 pc
．Remote control...................................................................... 1 pc
．Wire rope with clevis hook........................................................ 1 pc
 Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless hoist operation may result in personal injury hazards or property
damage.
 Information requesting or parts ordering
Please specify the following information:
． Hoist PN
． Serial number
． Quantity for each part

Installation

Before using the hoist, make sure all electrical components have no corrosion
or damaged; the environment should be clear and dry.
 Hoist mounting
Eight(8) M10 x 35L 8.8 grade with 44 N-m torque settings (maximum) high
tensile steel bolts must be used in order to sustain the loads imposed on the
winch mounting.
GTD-2200
Model:
PN: 752103 12V
752104 24V
． Part description
． Replacement part number
 Wire Rope Replacement
．Feed the end of the wire rope into No. 1 anchor hole in the
drum and wind about 1/4 wrap of rope on the drum. Insert
the wire rope into No. 2 hole and tighten the set screw
securely.
．Make sure the first layer of wire rope is tight and maintain a
freeboard at least 1.5 x rope diameter.
． Wire rope shall be wound in an under-wound orientation only.
．To compensate for uneven spooling and the decrease in line
pull capacity as the drum fills up, use as short a wire rope as
practical.
 Wiring Diagram
•Connect positive/negative terminal cables to the winch motor.
•Attach the ground lead firmly to the negative (–) battery terminal and power
lead to the positive (+) battery terminal. The voltage drop for the winch
motor must not exceed 10% of the nominal voltage of 12/24V DC.
 Nut fastening for motor & contactor
•Holding the lower nut on the stub and fastening the upper nut clockwise.
•The torque setting for nut is 6 N-m / 58 lb-in. (

Warning

．The operator shall always work in compliance with the operating instructions.
．Overload shall be forbidden and overload protection shall be required.
． Ban on transporting persons and excessive inching shall be avoided.
Terminal
material copper)