Heavy Duty Hoist Limited One (1) Year Warranty WARRANTY Comeup Industries Inc. ( ) warrants to the original purchaser that heavy duty hoist will be free of defects in material and workmanship for a period of one (1) year from the original date of purchase.
Page 4
Heavy Duty Hoist Thank you for purchasing a Hoist. This manual covers operation and maintenance of the hoist. All information in this publication is based on the latest production information available at the time of printing. We reserve the right to make changes without notice because of continued product improvement.
Safety Requirement WARNING ! 1. The owner and/or the operator shall have an understanding of these operating instructions and the warning before operating the electrical hoist. Failure to follow these warnings may result in loss of load, damage to the hoist, property damage, personal, or fatal injury. 2.
Page 6
I I . Handing Precautions Operation Precaution * To prevent the risk of electric shock, the power plug must be plugged into a matching outlet and grounded in good condition. * Never try to lift a load higher than the rated cap. *...
Page 7
● It is forbidden to lift loads above ● Do connect the power lead on the the rated capacity of the hoist main power source directly and fasten them ● Ban on transporting persons ● Don’t ignore fault accessories ● Don’t stand under hoisting operation ●...
Environment Precautions DANGER ! The following environmental conditions may result in the possible causes of hoist trouble. ● Low temperature below -10°C, high ● In an organic chemistry or explosive temperature above 40°C or humidity powder condition. above 90% conditions. ※...
Page 9
● Therefore the correct distance between centre of drum and of should be derived as a fleet angle of 1.5° is the equivalents of approximately 19 cm of lead for each centimetre of overall drum length. Model GTD-650 GTD-800 GTD-1200 GTD-2200...
Page 10
Tb: total sum of overall loadings operating hours. Ts: total sum of stopping hours. Tb + Ts = approximately 1 to 10 minutes. The duty cycle of heavy duty hoist varies according to the rated lifting. Rated lifting GTD-650 GTD-800 GTD-1200 GTD-2200 GTD-2800...
Page 11
Extracts from the EC Directive & Comeup compliance: 1. EN 14492-1 Section 5.15.6 Wire Rope Wire rope minimum break to be twice hoist rating 2.
V. Operation Electrical Wiring Diagram Before using the hoist, make sure all electrical components have no corrosion or damaged; the environment should be clean and dry. The voltage drop from the battery connections to the hoist must not exceed 10% of the nominal voltage under normal operating condition.
4). A minimum of five wraps of rope around the drum load is necessary to support the rated load. Wire Rope Replacement For GTD-650/800/1200 Before installing a new wire/synthetic rope, wrap the end of the wire rope with tape to prevent fraying. Wind the wire rope on the drum by pulling a force to keep the tension constant.
Page 14
1.5% of line speed, please follow steps below to replace the brake kit: For GTD-650/800 1). Loosen the 3pcs M6 screws on motor support rack, and depart the motor support rack from the drum.
Page 15
For GTD-650/800 For GTD-1200 For GTD-2200/2800...
Maintenance Schedule 1. Ensure that a responsible person carries out all inspections as per schedule. 2. Inspections are dived into Daily, Monthly and Quarterly. 3. Always keep the hoist and accessories free of dirt, oil, grease, water and other substances. Classification of check Checking Item...
VII. Trouble Shooting When the hoist fails to operate after several attempts, or if there is any fault while Symptom Possible Cause Remedy Cut circuit Check battery lead Recharge or replace battery (at least Weak battery 650CCA) Damaged circuit breaker Replace circuit breaker Hoist will not Bad connection of wirings...
Need help?
Do you have a question about the GTD-650 and is the answer not in the manual?
Questions and answers