Pickering 40-651 User Manual
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Pickering 40-651 User Manual

5 amp power emr multiplexer module
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pickering
User Manual
5 Amp Power EMR
Multiplexer Module
(Model No. 40-651)
Issue 4.0 February 2019
pickeringtest.com
pickering
5A POWER EMR MULTIPLEXER MODULE 40-651
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  • Page 1 User Manual 5 Amp Power EMR Multiplexer Module (Model No. 40-651) Issue 4.0 February 2019 pickeringtest.com pickering 5A POWER EMR MULTIPLEXER MODULE 40-651 Page (1)
  • Page 2 © COPYRIGHT (2019) PICKERING INTERFACES. ALL RIGHTS RESERVED. No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by any means without the written permission of Pickering Interfaces. Technical details contained within this publication are subject to change without notice.
  • Page 3 Pickering Interfaces strives to fulfil all relevant environmental laws and regulations and reduce wastes and releases to the environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.

  • Page 4: Product Safety

    If this product is heavy reference should be made to the safety instructions for provisions of lifting and moving. STATIC SENSITIVE To indicate that static sensitive devices are present and handling precautions should be followed. REED RELAY MODULE 40-110/115/120/125 5A POWER EMR MULTIPLEXER MODULE 40-651 Page (IV) Page (IV)

  • Page 5: Table Of Contents

    Hardware Installation ............3.2 Software Installation .............3.2 Testing Operation ..............3.3 Section 4 Programming Guide ..............4.1 Programming Options For Pickering PXI Modules ....4.1 Module Architecture ..............4.2 Programming The Module - Automatic Isolation ....4.8 Programming The Module - Independent Isolation ....4.9 Section 5 Connector Information ..............5.1...
  • Page 6 THIS PAGE INTENTIONALLY BLANK 5A POWER EMR MULTIPLEXER MODULE 40-651 Page (VI)

  • Page 7: Warnings And Cautions

    Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale. This module must not be used for the switching of Mains Circuits. For the switching of voltages up to the module’s full specification, Secondary Circuit power supplies and the Device Under Test must...
  • Page 8 • For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on the front of the unit. 5A POWER EMR MULTIPLEXER MODULE 40-651 Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579...

  • Page 9: Technical Specification

    Isolated Common Lines multiplexers are suitable for switching heavy AC or DC loads or for The 40-651 is available in versions with all the user signals on slave switching large external relays, contactors and solenoids. a single 50-pin D-type connector. Alternatively, dual connector The 40-651 allows multiple channels to be simultaneously selected.
  • Page 10 5A Power EMR MUX – 40-651 Relay Type AC Resistive The 40-651 is fitted with electro-mechanical power relays with gold clad silver alloy contacts. A spare relay is included with the module to allow easy maintenance with minimum down time.
  • Page 11 For further assistance, please contact your local Pickering sales Note: Contact factory if the above modules are required in single office. channel selection mode. Mating Connectors & Cabling For connection accessories for the 40-651 module please refer to Channel Model Variant Order Code 90-005D...
  • Page 12 We provide a full range of supporting cable and connector solutions for all our switching products—20 connector families with 1200+ products. We offer everything from simple mating connectors to complex cables assemblies and terminal blocks. All assemblies are manufactured by Pickering and are guaranteed to mechanically and electrically mate to our modules. Connectors & Backshells...
  • Page 13 5A Power EMR MUX – 40-651 Programming Pickering provide kernel, IVI and VISA (NI & Keysight) drivers which are compatible with all Microsoft supported versions of Windows and popular older versions. For a list of all supporting operating systems, please see: pickeringtest.com/os...
  • Page 14 SECTION 1 - TECHNICAL SPECIFICATION pickering THIS PAGE INTENTIONALLY BLANK 5A POWER EMR MULTIPLEXER MODULE 40-651 Page 1.6...

  • Page 15: Functional Description

    FUNCTIONAL DESCRIPTION A functional block diagram is provided in Figure 2.1. The Multiplexer Module 40-651 is powered by a +5V input via Compact PCI connector J1. The interface to the user test equipment is via a front panel mounted 50-pin D-type connector for all signals, or for versions with Isolated COM Access, via a 50-pin D-type connector for the multiplexer channels and a 9-pin D-type connector for the common signals.
  • Page 16 SECTION 2 - TECHNICAL DESCRIPTION pickering THIS PAGE INTENTIONALLY BLANK 5A POWER EMR MULTIPLEXER MODULE 40-651 Page 2.2...

  • Page 17: Installation

    Modular products require installation in a suitable PXI/LXI chassis. The module is designed for indoor use only. PREOPERATION CHECKS (UNPACKING) 1. Check the module for transport damage and report any damage immediately to Pickering Interfaces. Do not attempt to install the product if any damage is evident.

  • Page 18: Hardware Installation

    For a system comprising more than one chassis, turn ON the last chassis in the system followed by the penultimate, etc, and finally turn ON the external controller or chassis containing the system controller. 9. For Pickering Interfaces modular LXI installation there is no requirement to use any particular power up sequence.

  • Page 19: Testing Operation

    Figure 3.2 - General Soft Front Panel Icon A selector panel will appear, listing all installed Pickering PCI, PXI or LXI switch cards and resistor cards. Click on the card you wish to control, and a graphical control panel is presented allowing operation of the card.
  • Page 20 SECTION 3 - INSTALLATION pickering THIS PAGE INTENTIONALLY BLANK 5A POWER EMR MULTIPLEXER MODULE 40-651 Page 3.4...

  • Page 21: Programming Guide

    SECTION 4 - PROGRAMMING GUIDE PROGRAMMING OPTIONS FOR PICKERING INTERFACES PXI MODULES For information on the installation and use of drivers and the programming of Pickering’s products in various software environments, please refer to the Software User Manual. This is available as a download from: https://www.pickeringtest.com/support/software-drivers-and-downloads...

  • Page 22: Module Architecture

    MODULE ARCHITECTURE The 40-651 module is an array of up to 50 SPST relays factory configured in to one of four different multiplexer configurations. In the default state, all multiplexer channels are open circuit. Energising a particular channel creates a signal path between the common terminal(s) and the corresponding channel terminal(s).
  • Page 23 40-651-002 & 40-651-012: CH1.24 2-Bank, 24-Channel 1-Pole Multiplexer CH2.1 CH2.2 Isolation Switch CH2.3 COM2 CH2.24 Programming Bit / Signal Path Table For 2-Bank, 24-Channel 1-Pole Multiplexer (40-651-002/012) Sub- IVI Channel Sub- IVI Channel Signal Path Signal Path Unit Names Unit Names COM1 to CH1.1...
  • Page 24 4-Bank, 11-Channel CH2.11 1-Pole Multiplexer CH3.1 CH3.2 COM3 CH3.11 CH4.1 CH4.2 COM4 CH4.11 Programming Bit / Signal Path Table For 4-Bank, 11-Channel 1-Pole Multiplexer (40-651-003/013) Sub- IVI Channel Sub- IVI Channel Signal Path Signal Path Unit Names Unit Names COM1 to CH1.1...
  • Page 25 CH8.1 CH7.2 CH8.2 COM7 COM8 CH7.3 CH8.3 CH7.4 CH8.4 CH7.5 CH8.5 Programming Bit / Signal Path Table For 8-Bank, 5-Channel 1-Pole Multiplexer (40-651-004/014) Sub- IVI Channel Sub- IVI Channel Signal Path Signal Path Unit Names Unit Names COM1 to CH1.1...
  • Page 26 40-651-101 & 40-651-111: Isolation Switch 1-Bank, 48-Channel 1-Pole Multiplexer (Independent Isolation Switching) CH47 CH48 Programming Bit / Signal Path Table For 1-Bank, 48-Channel 1-Pole Multiplexer (40-651-101/111) Sub- IVI Channel Sub- IVI Channel Signal Path Signal Path Unit Names Unit...
  • Page 27 2-Bank, 24-Channel 1-Pole Multiplexer CH2.1 (Independent Isolation CH2.2 Switching) Isolation Switch CH2.3 COM2 CH2.24 Programming Bit / Signal Path Table For 2-Bank, 24-Channel 1-Pole Multiplexer (40-651-102/112) Sub- IVI Channel Sub- IVI Channel Signal Path Signal Path Unit Names Unit Names...
  • Page 28 PROGRAMMING THE MODULE- Standard Versions (Automatic Isolation Switching) Here are examples of using the drivers with the 40-651-001 (1-Bank, 48-Channel) Multiplexer module. Other modules in the range operate in a similar way but the sub-units / bits may vary.

  • Page 29: Programming The Module - Independent Isolation

    PROGRAMMING THE MODULE - Independent Isolation Switching Versions Here are examples of using the drivers with the 40-651-101 (1-Bank,48-Channel) Multiplexer module with independent isolation switching. The 40-651-102 operates in a similar way but has different subunit and bit allocations. Using PILPXI...
  • Page 30 // a path through the multiplexer pi40iv_Disconnect(vi, comB, chB6); // Disconnects channel 6 from common pi40iv_Disconnect(vi, comA1, chA1); // Disables isolation relay The IVI Swtch driver specification contains no bulk setting capabilities. 5A POWER EMR MULTIPLEXER MODULE 40-651 Page 4.10...

  • Page 31: Connector Information

    CH47 CH37 CH42 CH43 CH38 CH44 CH48 CH45 CH39 CH46 CH47 CH40 CH48 1-Bank 48-Channel 1-Pole Multiplexer Figure 5.1 - 40-651-001 & 40-651-101 Pinout (50-Pin Male D-Type Viewed From Front of Module) 5A POWER EMR MULTIPLEXER MODULE 40-651 Page 5.1...
  • Page 32 CH2.17 CH2.13 CH2.18 CH2.19 CH2.14 CH2.20 CH2.21 CH2.24 CH2.15 CH2.22 CH2.23 CH2.16 CH2.24 2-Bank 24-Channel 1-Pole Multiplexer Figure 5.2 - 40-651-002 & 40-651-102 Pinout (50-Pin Male D-Type Viewed From Front of Module) 5A POWER EMR MULTIPLEXER MODULE 40-651 Page 5.2...
  • Page 33 CH4.1 CH4.5 CH4.2 CH4.3 CH4.1 CH4.6 CH4.4 CH4.8 CH4.7 CH4.9 CH4.2 CH4.10 CH4.11 COM4 CH4.11 4-Bank 11-Channel 1-Pole Multiplexer Figure 5.3 - 40-651-003 Pinout (50-Pin Male D-Type Viewed From Front of Module) 5A POWER EMR MULTIPLEXER MODULE 40-651 Page 5.3...
  • Page 34 CH7.2 CH8.2 CH7.2 CH8.3 CH8.4 COM7 COM8 CH7.3 CH8.3 CH7.3 CH8.5 CH7.4 CH8.4 CH7.5 CH8.5 8-Bank 5-Channel 1-Pole Multiplexer Figure 5.4 - 40-651-004 Pinout (50-Pin Male D-Type Viewed From Front of Module) 5A POWER EMR MULTIPLEXER MODULE 40-651 Page 5.4...
  • Page 35 CH38 CH44 CH45 CH39 CH46 CH47 CH40 CH48 CH47 CH48 1-Bank 48-Channel 1-Pole Multiplexer FP_GND Figure 5.5 - 40-651-011 & 40-651-111 Pinout (50-Pin & 9-Pin Male D-Types Viewed From Front of Module) 5A POWER EMR MULTIPLEXER MODULE 40-651 Page 5.5...
  • Page 36 CH2.16 CH2.24 CH2.2 Isolation Switch CH2.3 COM2 CH2.24 2-Bank 24-Channel 1-Pole Multiplexer COM1 COM2 FP_GND Figure 5.6 - 40-651-012 & 40-651-112 Pinout (50-Pin & 9-Pin Male D-Types Viewed From Front of Module) 5A POWER EMR MULTIPLEXER MODULE 40-651 Page 5.6...
  • Page 37 CH4.10 CH4.11 COM3 CH3.11 CH4.1 CH4.2 COM4 COM1 CH4.11 COM2 COM3 4-Bank 11-Channel 1-Pole COM4 Multiplexer FP_GND Figure 5.7 - 40-651-013 Pinout (50-Pin & 9-Pin Male D-Types Viewed From Front of Module) 5A POWER EMR MULTIPLEXER MODULE 40-651 Page 5.7...
  • Page 38 CH7.4 CH8.4 COM1 CH7.5 CH8.5 COM6 COM2 COM7 COM3 8-Bank 5-Channel 1-Pole COM8 COM4 Multiplexer FP_GND COM5 Figure 5.8 - 40-651-014 Pinout (50-Pin & 9-Pin Male D-Types Viewed From Front of Module) 5A POWER EMR MULTIPLEXER MODULE 40-651 Page 5.8...

  • Page 39: Trouble Shooting

    PCI configuration, highlighting any potential configuration problems. Specific details of all installed Pickering switch cards are included. All the installed Pickering switch cards should be listed in the “Pilpxi information” section - if one or more cards is missing it may be possible to determine the reason by referring to the PCI configuration dump contained in the report, but interpretation of this information is far from straightforward, and the best course is to contact Pickering support: support@pickeringtest.com, if possible...
  • Page 40 SECTION 6 - TROUBLE SHOOTING pickering THIS PAGE INTENTIONALLY BLANK 5A POWER EMR MULTIPLEXER MODULE 40-651 Page 6.2...

  • Page 41: Maintenance Information

    For PXI modules which are supported in one of Pickering Interfaces’ Modular LXI Chassis (such as the 60-102B and 60-103B) no module software update is required. If the module was introduced after the LXI chassis was manufactured the module may not be recognized, in this case the chassis firmware may need upgrading.
  • Page 42 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.1 - 40-651-001/101 & 40-651-011/111: Relay Numbering Relay Table For 1-Bank, 48-Channel 1-Pole Multiplexer (40-651-001/101/011/111) Relay Function Relay No. Relay Function Relay No. CH25 RL25 CH26 RL26 CH27 RL27 CH28 RL28 CH29 RL29...
  • Page 43 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.2 - 40-651-002/102 & 40-651-012/112: Relay Numbering Relay Table For 2-Bank, 24-Channel 1-Pole Multiplexer (40-651-002/102/012/112) Relay Function Relay No. Relay Function Relay No. CH1.1 CH2.1 RL25 CH1.2 CH2.2 RL26 CH1.3 CH2.3 RL27 CH1.4 CH2.4...
  • Page 44 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.3 - 40-651-003 & 40-651-013: Relay Numbering Relay Table For 4-Bank, 11-Channel 1-Pole Multiplexer (40-651-003/013) Relay Function Relay No. Relay Function Relay No. CH1.1 CH3.1 RL23 CH1.2 CH3.2 RL24 CH1.3 CH3.3 RL25 CH1.4 CH3.4...
  • Page 45 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.4 - 40-651-004 & 40-651-014: Relay Numbering Relay Table For 8-Bank, 5-Channel 1-Pole Multiplexer (40-651-004/014) Relay Function Relay No. Relay Function Relay No. CH1.1 CH5.1 RL21 CH1.2 CH5.2 RL22 CH1.3 CH5.3 RL23 CH1.4 CH5.4...
  • Page 46 RL25 RL26 RL27 RL28 RL29 RL30 RL31 RL32 RL33 RL34 RL35 RL36 RL37 RL38 RL39 RL40 RL41 RL42 RL43 RL44 RL45 RL46 RL47 RL48 Figure 7.1 - 40-651 Multiplexer Module: Relay Positions 5A POWER EMR MULTIPLEXER MODULE 40-651 Page 7.6...

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