FISNAR DC100 MAX Operating Manual
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FISNAR DC100 MAX Operating Manual

High precision digital dispenser
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DC100 MAX
High Precision
Digital Dispenser
Operating Manual
info@fisnar.com
www.fisnar.com

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  • Page 1 DC100 MAX High Precision Digital Dispenser Operating Manual info@fisnar.com www.fisnar.com...

  • Page 2: Table Of Contents

    DC100 MAX Digital Dispenser Operating Manual Table of Contents Overview Product Safety Statements Specifications Accessories External Controls Display Screen Keypad Controls Machine Setup Dispense Setup Dispense Modes • Purge Mode • Teach Mode • Timed Mode Time+ Mode • Cycle Mode •...
  • Page 3 DC100 MAX Digital Dispenser Operating Manual Table of Contents Dispense Cancel • Change Password • Operator Lockout • Foot Switch Connector I/O Connector Schematic • • Output Signals Input Signals • • Output Signal Definition Input Signal Definition • •...

  • Page 4: Overview

    DC100 MAX Digital Dispenser Operating Manual OVERVIEW Model DC100 MAX Digital Dispenser The DC100 MAX is a versatile, high precision dispenser designed to achieve exceptional levels of process stability in critical dispense applications: from microdot deposits and precise beads, to potting and encapsulation. The advanced user-friendly dispense software features a wide range of intelligent functions, allowing the user to maximize accuracy, control and monitoring of their dispensing process.

  • Page 5: Product Safety Statements

    DC100 MAX Digital Dispenser Operating Manual SAFETY General Precautions Do not operate the machine in excess of its maximum ratings / settings. Make sure that the input air supply is clean and dry. A 5 micron air filter/regulator (560567) is recommended to ensure the input air supply is clean and dry.
  • Page 6 Immediately disconnect power if any sparking or smoke appears. Do not expose the machine directly to sunlight. Maintenance The DC100 MAX is generally a maintenance free machine. However, to ensure smooth operation please follow the below instructions. Only use non-woven cleaners on the machine.

  • Page 7: Specifications

    DC100 MAX Digital Dispenser Operating Manual SPECIFICATIONS Dimensions (W x D x H): 7.56” x 5.04” x 3.00” (192 x 128 x 76 mm) Weight: 2.31 lbs. (1.05 kg) Input AC to Power Supply: 100 – 240 VAC, 50 / 60 Hz Output DC from Power Supply: 24 VDC –...

  • Page 8: External Controls

    DC100 MAX Digital Dispenser Operating Manual EXTERNAL CONTROLS FRONT REAR Item Illustration Item Illustration Item Illustration Vacuum Control Scroll Buttons Air In Port Foot Switch Connector Air Out Port Shot Button Power Button Display Fuse Air Pressure Function / Escape...
  • Page 9 DC100 MAX Digital Dispenser Operating Manual EXTERNAL CONTROLS Keeps a negative air pressure in the syringe barrel when not Suck Back Control dispensing. Required to prevent low viscosity fluids dripping from the dispense tip in between dispense cycles. Air Out Port The syringe barrel adapter head assembly is connected here.
  • Page 10 DC100 MAX Digital Dispenser Operating Manual EXTERNAL CONTROLS The foot pedal switch is connected here. Alternatively, it can be used Foot Switch for connecting to an external device (e.g. Fisnar dispense robot) that Connector will send the dispense start signal to the machine. Fuse The machine fuse is located here.

  • Page 11: Display Screen

    DC100 MAX Digital Dispenser Operating Manual DISPLAY SCREEN Displays the currently selected program number. Up to sixteen (16) Program Number individual programs can be saved to the machine for future recall. Displays the current mode the saving program is in. There are five (5)

  • Page 12: Keypad Controls

    DC100 MAX Digital Dispenser Operating Manual KEYPAD CONTROLS Power On / Off Press the button to switch the machine ON or OFF. Function Menu Press the button to enter into the function menu. Press the button to select the dispense mode that the program Dispense Mode will operate in (i.e.
  • Page 13 DC100 MAX Digital Dispenser Operating Manual Use the buttons to move the decimal place into the correct needed position. button can continue to be pressed to cycle through the digit and decimal place positions in a continuous scrolling cycle. When the dispense time has been correctly set, press and hold the button for approximately two (2) seconds to save the dispense time and exit back to the home screen.
  • Page 14 DC100 MAX Digital Dispenser Operating Manual Dispense Time and Vacuum Dispense Time and Pressure Dispense Limit, Glue Alarm and Auto Purge Press the button to actuate the machine and begin dispensing Dispense Shot fluid. © 2023 Fisnar - 14 -...

  • Page 15: Machine Setup

    DC100 MAX Digital Dispenser Operating Manual MACHINE SETUP Connect the air hose from a compressed air supply source 70-100 psi (5-7 bar) to the “Air In” port on the back of the machine. Insert the foot pedal connector plug into the “Foot Switch" connector on the back of the machine.

  • Page 16: Dispense Setup

    Connect the syringe barrel adapter head assembly to the “Air Out” port on the front of the machine. Fisnar adapter head assemblies are fitted with a green colored push to connect fitting (5606038) that can be inserted directly into the “Air Out” port on the front of the machine.
  • Page 17 DC100 MAX Digital Dispenser Operating Manual When not being used, the syringe barrel should be placed in the syringe barrel stand provided. This will prevent the dispense tip from being accidentally damaged or having fluid inside the syringe barrel flow back into the machine if it is placed horizontally on the work surface.

  • Page 18: Dispense Modes

    DC100 MAX Digital Dispenser Operating Manual DISPENSE MODES PURGE MODE Press the button until “PURGE” mode is displayed. PURGE mode allows the operator to actuate the machine on demand whenever the dispense signal is activated (i.e. foot pedal is pressed).

  • Page 19: Teach Mode

    DC100 MAX Digital Dispenser Operating Manual DISPENSE MODES TEACH MODE Press the button until “TEACH” mode is displayed. TEACH mode allows the operator to calculate the correct dispense time needed for the application process. This is useful when carrying out a potting process.

  • Page 20: Timed Mode

    DC100 MAX Digital Dispenser Operating Manual DISPENSE MODES TIMED MODE Press the button until “TIMED” mode is displayed. TIMED mode allows the operator to dispense fluid for a set period, regardless of how long the foot pedal is pressed. Press the button to set the dispense time.
  • Page 21 DC100 MAX Digital Dispenser Operating Manual button can continue to be pressed to cycle through the digit and decimal place positions in a continuous scrolling cycle. When the dispense time has been correctly set, press and hold the button for approximately two (2) seconds to save the dispense time and exit back to the home screen.

  • Page 22: Time+ Mode

    DC100 MAX Digital Dispenser Operating Manual DISPENSE MODES TIME+ MODE Press the button until “TIME+” mode is displayed. TIME+ mode allows the operator to adjust the timed shot on the fly by a set amount as and when needed by pressing the button.
  • Page 23 DC100 MAX Digital Dispenser Operating Manual When the dispense time reaches zero (0) seconds, the machine will automatically stop dispensing and the dispense time will reset back to the set dispense time. The dispense cycle can be stopped before the dispense time reaches zero (0) by pressing the button.

  • Page 24: Cycle Mode

    DC100 MAX Digital Dispenser Operating Manual DISPENSE MODES CYCLE MODE Press the button until “CYCLE” mode is displayed. CYCLE mode allows the operator to create a repeating cycle of dispense actuations. For example, dispense for 1 second and then wait for 3 seconds, and cycle these times over and over again.
  • Page 25 DC100 MAX Digital Dispenser Operating Manual button can continue to be pressed to cycle through the digit and decimal place positions in a continuous scrolling cycle. When the dispense time has been correctly set, press and hold the button for approximately two (2) seconds to save the dispense time and exit back to the home screen.

  • Page 26: Function Menu

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU The machine offers built-in functions that provide additional control and adjustment to the dispense application and machine settings. Instructions: • Press the button to enter the Function menu. • Press the buttons to scroll through the available function settings.
  • Page 27 DC100 MAX Digital Dispenser Operating Manual Displays the total number of dispense cycles made per work cycle. 8. Dispense Count This counter is resettable. Sets the total number of dispense cycles that the machine is able to 9. Dispense Limit complete.

  • Page 28: Program Number

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 1. Program Number This function allows the user to select the program number that the machine will operate in and the dispense time will be saved against. The user can select a program number between 1 and 16.

  • Page 29: Glue Alarm

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 2. Glue Alarm This function allows the user to set a timer that will trigger a visual and audible alarm to indicate when the fluid material is either no longer useable, or its optimal working life has been reached. This functionality is particularly useful for sensitive (moisture, temperature, light, etc.) or multi-component materials which have...
  • Page 30 DC100 MAX Digital Dispenser Operating Manual Press the button to exit the selected function setting. The Glue Alarm Time will automatically start after exiting the Function menu back into the home screen. A letter “G” will show on the home screen when this function is turned ON. The Glue Alarm time left (G) can be seen counting down when the Function display screen is selected.

  • Page 31: Pressure Alarm

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 3. Pressure Alarm This function allows the user to set a pressure value threshold (as well as a corresponding percentage tolerance) that must be met in order for the machine to be actuated. A visual and audible alarm will trigger if the set regulated pressure is not within tolerance.
  • Page 32 DC100 MAX Digital Dispenser Operating Manual Tolerance: Use the buttons to set the Tolerance. When this tolerance is exceeded above or below the set pressure, then the Pressure Alarm will be activated. Press the button to exit the selected function setting.

  • Page 33: Vacuum Alarm

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 4. Vacuum Alarm This function allows the user to set a vacuum value threshold (as well as a corresponding percentage tolerance) that must be met in order for the machine to be actuated. A visual and audible alarm will trigger if the vacuum is not within tolerance.
  • Page 34 DC100 MAX Digital Dispenser Operating Manual Tolerance: Use the buttons to set the Tolerance. When this tolerance is exceeded above or below the set vacuum, then the Vacuum Alarm will be activated. Press the button to exit the selected function setting.

  • Page 35: Auto Purge

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 5. Auto Purge This function allows the user to set an automatic dispense time in pre-defined intervals when the machine is idle. This functionality is particularly useful for sensitive (moisture, temperature, light, etc.) or multi- component (2K) materials which have strict pot-life or working life dispensing requirements.
  • Page 36 DC100 MAX Digital Dispenser Operating Manual Press the button to exit the selected function setting. A letter “A” will be displayed on the home screen when this function is turned ON. The Auto Purge Delay Time and Dispense Time can be seen counting down when the Function display screen is selected.

  • Page 37: Add Time

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 6. Add Time+ This function allows the user to add a cumulative time offset to the original timed shot at any time by pressing the button. This function can be useful to control the dispensed material amount as the barrel or cartridge empties over time or when dispensing multi-component (2K) materials which are curing or increasing in viscosity over time.

  • Page 38: Cycle Delay

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 7. Cycle Delay This function allows the user to set a delay time in between one dispense cycle ending and the next dispense cycle automatically starting. This function is used in conjunction when the machine is set and used in Cycle mode.

  • Page 39: Dispense Count

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 8. Dispense Count This function displays the total number of completed cycles made by the machine. Every dispensing signal from all modes is accumulated to the Dispense Count counter. The counter is resettable.

  • Page 40: Dispense Limit

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 9. Dispense Limit This function allows the user to set the total number of dispense cycles that the machine is able to complete. A visual alarm will trigger once the Dispense Limit has been reached preventing the machine...
  • Page 41 DC100 MAX Digital Dispenser Operating Manual When the Dispense Limit value is reached a pop-up message “!Limit Alarm!” will be displayed on the screen. Pin #6 of the I/O output circuit will also be activated. The Dispense Limit is reset by pressing the button or momentarily (two (2) seconds) activating pin #16 of the I/O input circuit.

  • Page 42: Dispense Time

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 10. Dispense Time This function displays the total number of minutes of dispensing made by the machine. Every dispensing time from all modes is accumulated to the Dispense Time timer regardless of whether the full timed shot was completed.

  • Page 43: Sequence

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 11. Sequence This function allows the user to create and run a sequence of programs one after the other. The user is able to control when the machine changes from one program to another by either shot count or time.
  • Page 44 DC100 MAX Digital Dispenser Operating Manual Program Change: Use the buttons to select if the machine will change from one program number to the next by shot count (SHOT) or by time (TIME). Shot: If the program number is to change from one program number to the next by shot count, use buttons to set the number of shots (n) that each program will cycle for, before changing to the next program number.
  • Page 45 DC100 MAX Digital Dispenser Operating Manual Start: Use the buttons to set the Program number that the sequence will start from. End: Use the buttons to set the Program number that the sequence will end at. Press the button to exit the selected function setting. After exiting the Function Menu back into the home screen the machine will automatically change to TIMED mode and to the program number selected in the Start parameter.
  • Page 46 DC100 MAX Digital Dispenser Operating Manual When the sequence has executed through to the completion of the program number selected in the End parameter, a pop-up message “!Sequence End!” will be displayed on the screen. It will not be possible to actuate the machine further until it has been reset.

  • Page 47: Shot Actuation

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 12. Shot Actuation This function allows the user to set if the dispense actuation signal will work as a momentary or latching type when the machine is set to PURGE mode. Momentary (Default) = The machine will actuate for as long as the dispense actuation signal is received.

  • Page 48: Power Button

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 13. Power Button This function allows for the machine to be turned on immediately when power is applied, instead of pushing the power button on the machine. This can be helpful when the machine is being used as part of a larger system that has a main power switch, allowing for the machine to start up and be ready for use when the main power is turned onto the system.

  • Page 49: Language

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 14. Language This function allows the user to select the language that will be displayed on the screen. The user can select English, Mandarin Chinese, French, Spanish or German When the Language page is displayed, press the button to enter into the setting page for the Language.

  • Page 50: Calibration

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 15. Calibration This function allows the user to calibrate the digital pressure and vacuum gauge to the atmospheric and environmental conditions where the machine is being used. When the Calibration page is displayed, press the button to enter into the setting page for the Calibration.

  • Page 51: Machine Reset

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 16. Machine Reset This function allows the user to reset the machine back to its factory default settings. When the Machine Reset page is displayed, press the button to enter into the setting page for the Machine Reset.

  • Page 52: Total Cycles

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 17. Total Cycles This function displays the total number of completed cycles made by the machine. Every dispensing signal from all modes is accumulated to the Dispense Count counter. The counter is not resettable.

  • Page 53: Used Time

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 18. Used Time This function displays the cumulative lifetime hours that the machine has been powered on for. The timer starts counting as soon as the machine is turned ON. The timer is not resettable.

  • Page 54: Machine Copy

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 19. Machine Copy This function allows the user to copy all stored programs, settings, and parameters from one machine to another. (The receiving machines programs, settings, and parameters will be overwritten) The function can only be used by the machine containing the stored programs, settings, and parameters that you want to transfer onto another machine.

  • Page 55: Rs232 Port

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 20. RS232 Port This function allows the user to set if the RS232 Port on the back of the machine is to be setup to allow a barcode scanner to be connected to the machine or to allow the machine to be programmed and controlled remotely using MODBUS communication protocol.

  • Page 56: Pressure Unit

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 21. Pressure Unit This function allows the user to select the pressure units of measurement that will be displayed on the screen. The user can select psi, bar or kPa. When the Pressure Unit page is displayed, press the button to enter into the setting page for the Pressure Unit.

  • Page 57: Vacuum Unit

    DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 22. Vacuum Unit This function allows the user to select the vacuum units of measurement that will be displayed on the screen. The user can select inHg, inH2o, or kPa. When the Vacuum Unit page is displayed, press the button to enter into the setting page for the Vacuum Unit.
  • Page 58 DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 23. Dispense Cancel This function allows the user to set if the dispense cycle can be cancelled before the end of the dispense cycle is reached. This can be useful when the machine is being operated in TIME mode and there is a risk that the foot pedal switch may be accidentally pressed.
  • Page 59 DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 24. Change Password This function allows the user to change the password that is used to enter into the function menu when the Operator Lockout function is activated. When the Change Password page is displayed, press the button to enter into the setting page for the Change Password.
  • Page 60 DC100 MAX Digital Dispenser Operating Manual FUNCTION MENU 25. Operator Lockout This function allows the user to prevent the operator from making an adjustment to the machine settings or parameters. When activated, the button are disabled and access to the Function Menu...
  • Page 61 DC100 MAX Digital Dispenser Operating Manual FOOT SWITCH CONNECTOR Pin # Description NO (Normally Open) COM (Common) Not Used External Machine Actuation A dry contact closure (0 Volt) between the Input (Pin #1) and Common (Pin #2) pins Input will trigger a dispense signal.
  • Page 62 DC100 MAX Digital Dispenser Operating Manual I/O CONNECTOR Schematic Pin # Function Pin # Function 24V+ Internal Power OUT Machine Ready OUT Internal Ground (GND) Internal Ground (GND) Contact Closure Initialize IN Clear/Reset IN Alarm IN Internal Ground (GND) Internal Ground (GND)
  • Page 63 DC100 MAX Digital Dispenser Operating Manual Output Signals Output Type: Open Collector Photocoupler (NPN) Output Power: Output signals are able to sink a maximum of 200 milliamps per pin. Output Function: When the output signal is activated, the circuit between the output pin (pin #6, 10, 12 &...
  • Page 64 DC100 MAX Digital Dispenser Operating Manual Input Signals Input Type: Photocoupler Input Power: Pin #3, 4, 16, 18, 19, 20, 21 and #25 are an externally driven dry-contact voltage free contact closure circuit (I.E. Switch or Relay). Input Function (pin #3, 4, 16, 18, 19, 20, 21 and #25): To activate an input signal, pull the input pin (pin #3, 4, 16, 18, 19, 20, 21 or #25) down to a GND pin (pin #2, 5, 7, 11, 13, 15 &...
  • Page 65 DC100 MAX Digital Dispenser Operating Manual Output Signal Definition Pin #6 Alarm Out (Output): The signal will be activated if any one of the below conditions occur. o If the external “Alarm In” input circuit has been activated. o If the “Glue Alarm” has been activated by reaching zero (0).
  • Page 66 DC100 MAX Digital Dispenser Operating Manual Input Signal Definition Pin #3 CC Initialize (Input): When connected to a GND pin the “CC Initialize” signal will be activated, resulting in the machine dispense cycle being actuated. o When in “PURGE” or “TEACH” mode, the machine will continue to be actuated (i.e.
  • Page 67 DC100 MAX Digital Dispenser Operating Manual Pin #16 Clear/Reset In (Input): When momentarily (two (2) seconds) connected to a GND pin the “Clear/Reset In” signal will be activated, resulting in the machine being reset and/or error message being cleared. The machine will need to be reset after one or more of the following conditions have occurred.
  • Page 68 DC100 MAX Digital Dispenser Operating Manual Input / Output Signal Testing The machine can be configured into a “Test” mode in order to allow the user to test the input and output signals of the I/O connector, the foot switch connector and the keypad buttons on the front panel of the machine.
  • Page 69 DC100 MAX Digital Dispenser Operating Manual The lower line of values on the display screen will change state (“1” to “0” or “0” to “1”) to confirm the keypad button is working correctly or the machine I/O input is working correctly.
  • Page 70 DC100 MAX Digital Dispenser Operating Manual RS232 CONNECTOR Barcode Scanner A barcode scanner can be attached to the machine, allowing the user to change the program number on the machine and actuate a dispense cycle. Keyence barcode scanner (HR-100) plus communication cable (HR-1C3RC) and a null modem adapter have been successfully tested with the machine.
  • Page 71 DC100 MAX Digital Dispenser Operating Manual RS232 External Control An external connection can made with the RS232 connector on the back of the machine, allowing the user to remotely program, adjust, monitor and operate the machine using RS232 MODBUS communication protocol.
  • Page 72 DC100 MAX Digital Dispenser Operating Manual SPARE PARTS LIST Item Part Number Description 5601872 Air Out Module 5601873 Vaccum Throttle 5601974 Button Patch Board 5601975 Control Board 5601976 LCD Display 5601891 Pressure Regulating Valve 5601886 Ø4mm Black PU Tubing 5601878...
  • Page 73 DC100 MAX Digital Dispenser Operating Manual SPARE PARTS LIST 5601969 - FSX Syringe Barrel Stand Ref. Item Number Description 5601970 Purge Tray (50 per pack) 5601971 Bottle Kit (10 per pack) © 2023 Fisnar - 73 - DC100 MAX Rev 4...
  • Page 74 DC100 MAX Digital Dispenser Operating Manual TECHNICAL DRAWING © 2023 Fisnar - 74 - DC100 MAX Rev 4...
  • Page 75 DC100 MAX Digital Dispenser Operating Manual APPENDIX 1 © 2023 Fisnar - 75 - DC100 MAX Rev 4...
  • Page 76 DC100 MAX Digital Dispenser Operating Manual APPENDIX 2 MODBUS RTU Transmitting speed rate settings:- 115200, n, 8, 1 Command Code (03H) Read Multiple Records/Parameters of Controller (1~100) Command Data Record CRC-16 Write In Machine # Data Address Code Quantity Checking Code...
  • Page 77 DC100 MAX Digital Dispenser Operating Manual Command Parameter Address Value Data Value Read (R) / Write (W) R / W Dispensing 0x0001 0 – 1 (Hex) R / W Program Number 0x0002 1 – 16 (Hex) R / W Mode 0x0003 1 –...
  • Page 78 DC100 MAX Digital Dispenser Operating Manual Command Parameter Hex Value Input Value (x) Read (R) / Write (W) Machine Output Status 0x8009 (convert returned Hex value to Binary Value) Alarm Bit 0 Busy Bit 1 End of Cycle Bit 2...
  • Page 79 DC100 MAX Digital Dispenser Operating Manual NOTES © 2023 Fisnar - 79 - DC100 MAX Rev 4...
  • Page 80 In no event shall manufacturer be liable for consequential or incidental damages. A return authorization is required prior to shipping a defective machine to the factory. Manufacturer reserves the right to make engineering or product modifications without notice. info@fisnar.com www.fisnar.com...

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