Related Manuals for FISNAR DC100
Summary of Contents for FISNAR DC100
- Page 1 DC100 Digital Dispenser Operating Manual © 2015 Fisnar | Phone: (262)253-8600 | E-mail: info@fisnar.com...
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Page 2: Table Of Contents
Used Time Calibration Pressure Regulator Calibration Vacuum Regulator Calibration External Control I/O Connections I/O Schematic Multiple Dispensers © 2015 Fisnar | Phone: (262)253-8600 | E-mail: info@fisnar.com © 2015 Fisnar - 2 - DC100 Rev G... - Page 3 DC100 Digital Dispenser Operating Manual OVERVIEW Model DC100 Digital Dispenser The DC100 digital dispenser, with its versatile design, makes it perfectly suited for a wide variety of dispensing applications; from microdot deposits, to large potting and filling. Adjustable air output pressure and vacuum function with digital display.
- Page 4 – refer to figures & below. DC100 Malfunction If the DC100 malfunctions, shut down the unit immediately. This can be done by either pressing the power switch or disconnecting the power cord. © 2015 Fisnar - 4 -...
- Page 5 DC100 Digital Dispenser Operating Manual Inappropriate Use If the DC100 is used in a way other than described in this manual, it may cause damage to self or property. Do not use any components with the DC100 other than Fisnar authorized components.
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Page 6: Specifications
DC100 Digital Dispenser Operating Manual SPECIFICATIONS Dimensions: 180 × 195 × 80 (W × D × H mm) Weight: 0.9 KG (1.9 lbs.) Input Voltage: 100 – 240 VAC Rated Power: Cycle Rate: 600+/min Relative Humidity: 20 – 90% (no condensation) Operating Temperature: 10 –... -
Page 7: External Controls
DC100 Digital Dispenser Operating Manual EXTERNAL CONTROLS IFICATIONS FIG. 1: External Controls Item Illustration Item Illustration Item Illustration Vacuum Control Scroll Buttons Air Inlet Port Foot Switch Connector Air Outlet Port Shot / Purge Button Power Button Display Fuse Air Pressure... -
Page 8: Machine Setup
DC100 Digital Dispenser Operating Manual MACHINE SET UP FIG. 2: Front and Back Views 1. Connect air hose (1) from compressed air 70-100psi (5-7 bar) to the air inlet port on the back of the dispenser. See FIG. 2. 2. Insert the Foot Switch connector (2) to the port on the back of the dispenser. See FIG. 2. -
Page 9: Dispense Setup
DC100 Digital Dispenser Operating Manual DISPENSE SETUP 4. Fill the barrel (with barrel tip cap on the barrel) with material to be dispensed. Attach barrel to barrel adapter head as shown below. See FIG. 3. Do not overfill the barrel and/or lay the barrel on its side. This will prevent fluids from flowing back into the unit –... -
Page 10: Operation
Main Screen Display Displays the currently selected program. Up to ten (10) individual programs can be Program saved to the DC100 for future recall. Displays the current mode the saving program is in. There are five (5) dispense modes Mode available: PURGE, TEACH, TIMED, TIME+ and INT. -
Page 11: Controls
DC100 Digital Dispenser Operating Manual CONTROLS Power On Press the key when the machine is OFF to turn the machine ON. Press the key when the machine is ON to save everything and turn the Power Off machine OFF. Press the key to set the program to the required dispense mode (i.e. - Page 12 DC100 Digital Dispenser Operating Manual CONTROLS Press the key to display the current setting. Press the keys to change the time values. Note that the time can only be set under TIMED, TIME+ or INT modes. Press the key again to choose which decimal place to edit, including the position of the decimal point.
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Page 13: Dispense Modes
DC100 Digital Dispenser Operating Manual DISPENSE MODES FIG. 6: Dispense Modes PURGE MODE Use the key to switch to PURGE mode. PURGE mode allows the operator to activate the machine on demand whenever the dispense signal is tripped (i.e. foot pedal is pressed). -
Page 14: Teach Mode
DC100 Digital Dispenser Operating Manual DISPENSE MODES FIG. 7: Dispense Modes TEACH MODE Use the key to switch to TEACH mode. TEACH mode allows the operator to record the dispense time. Press the foot pedal or the key to start the machine. Release to stop. -
Page 15: Timed Mode
DC100 Digital Dispenser Operating Manual DISPENSE MODES FIG. 8: Dispense Modes TIMED MODE Use the key to switch to TIMED mode. TIMED mode allows the operator to dispense material at a fixed time interval. Press the keys to change the time values. -
Page 16: Time+ Mode
DC100 Digital Dispenser Operating Manual DISPENSE MODES FIG. 9: Dispense Modes TIME+ MODE Use the key to switch to TIME+ mode. TIME+ mode allows the operator to program a second timed shot, useful for making slight adjustments on the dispense time without changing the original value in TIMED mode. -
Page 17: Int Mode
DC100 Digital Dispenser Operating Manual DISPENSE MODES FIG. 10: Dispense Modes INT MODE Use the key to switch to INT mode. INT mode allows the operator to control the material being dispensed within the programmed dispense time interval. This combines the precision of a timed shot with the flexibility of an operator control shot. -
Page 18: Function Menu
DC100 Digital Dispenser Operating Manual FUNCTION MENU The DC100 controller offers built-in functions that provide additional control to any dispensing application. Instructions: Press the key to enter the Function menu. Press the keys to scroll through the available built-in functions. - Page 19 DC100 Digital Dispenser Operating Manual FUNCTION MENU 1. Unlock / Lock This function allows the user to lock the dispenser controls so it cannot be inadvertently modified. Only button will function if the lock is engaged. FIG. 11: Unlock/Lock Function There is only one (1) parameter required for this function: MODE.
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Page 20: Add Dispense Time
DC100 Digital Dispenser Operating Manual FUNCTION MENU 2. Add Dispense Time This function allows the user to program a cumulative time offset added to the original timed shot after a predetermined number of shots were made. This functionality is particularly useful to control the dispensed material amount as the barrel or cartridge empties over time. -
Page 21: Glue Alarm
DC100 Digital Dispenser Operating Manual FUNCTION MENU 3. Glue Alarm This function allows the user to set a timer that will trigger a visual and audible alarm to indicate when the material is either no longer useable, or its optimal working life has been reached. This functionality is particularly useful for sensitive (moisture, temperature, light, etc.) or multi-component materials which have... - Page 22 DC100 Digital Dispenser Operating Manual FUNCTION MENU FIG. 16: Glue Alarm Once the Glue Time has been reached, the letter “G” on the display will start blinking (see FIG. key indicator light will turn ON. See FIG. 17. Pressing the...
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Page 23: Pressure Alarm
DC100 Digital Dispenser Operating Manual FUNCTION MENU 4. Pressure Alarm This function allows the user to set a pressure value threshold (as well as a corresponding percentage tolerance) before the machine can be operated. A visual and audible alarm will trigger if the pressure is not within tolerance. -
Page 24: Vacuum Alarm
DC100 Digital Dispenser Operating Manual FUNCTION MENU FIG. 19: Pressure Alarm 5. Vacuum Alarm This function allows the user to set a vacuum value threshold (as well as a corresponding percentage tolerance) before the machine can be operated. A visual and audible alarm will trigger if the vacuum is not within tolerance. - Page 25 DC100 Digital Dispenser Operating Manual FUNCTION MENU There are three (3) parameters required for this function: MODE, Vacuum and Tolerance. Press the key to scroll through these parameters. See FIG. 20. Use the keys to turn the Vacuum Alarm MODE On or Off. See FIG. 20.
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Page 26: Auto Purge
DC100 Digital Dispenser Operating Manual FUNCTION MENU 6. Auto Purge This function allows the user to set an automatic dispense time in pre-defined intervals whenever the unit is idle. This functionality is particularly useful for sensitive (moisture, temperature, light, etc.) or multi-component materials which have strict pot-life or working life dispensing requirements. -
Page 27: Power Switch
This function allows for the DC100 to be turned on by supplying power to the unit instead of pushing the power button on the unit. This can be helpful when the DC100 is being used as part of a larger system that has a main power switch, the unit can now start up and be ready for use when the main power is turned on to the system. -
Page 28: Dispense Time
DC100 Digital Dispenser Operating Manual FUNCTION MENU 9. Dispense Time This function displays the total number of minutes of dispensing made by the machine. Every dispensing time from all modes is accumulated to the Dispense Time timer regardless of whether the full timed shot was completed. - Page 29 DC100 Digital Dispenser Operating Manual CALIBRATION The dispenser controller unit offers a calibration feature to precisely calibrate the pressure and vacuum regulators. Instructions: Under PURGE, TIMED or INT modes, press the Press the key until the screen displays the current pressure or vacuum setting.
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Page 30: Pressure Regulator Calibration
DC100 Digital Dispenser Operating Manual CALIBRATION Pressure Calibration This feature allows the user to calibrate the pressure regulator. There are two calibration points available: one at 0psi, and the other at 70psi. There is also a default calibration setting which was the set point when the dispenser is pre-calibrated at the factory. -
Page 31: Vacuum Regulator Calibration
DC100 Digital Dispenser Operating Manual CALIBRATION Vacuum Calibration This feature allows the user to calibrate the vacuum regulator. There are two calibration points available: one at 0psi, and the other at 7psi. There is also a default calibration setting which was the set point when the dispenser is pre-calibrated at the factory. -
Page 32: I/O Connections
Activating the DC100 will close the contact between the Output (O) and Common (C) pins. Output If an alarm is triggered the DC100 will close the contact between the Output (O) and Common (C) pins. © 2015 Fisnar - 32 -... -
Page 33: I/O Schematic
DC100 Digital Dispenser Operating Manual EXTERNAL CONTROL I/O Schematic FIG. 34: I/O Schematic © 2015 Fisnar - 33 - DC100 Rev G... -
Page 34: Multiple Dispensers
DC100 Digital Dispenser Operating Manual EXTERNAL CONTROL Multiple Dispensers FIG. 35: Multiple Dispensers A single input signal can activate multiple dispensers. The Input (I) and Common (C) pins must be wired in parallel for all dispensers required to actuate simultaneously. - Page 35 DC100 Digital Dispenser Operating Manual Notes CE Conformity checked by: Certification Experts Europe, Nieuwstad 100, 1381 CE Weesp, The Netherlands Tel: +31 294 48 33 35, Fax: +31 294 41 46 © 2015 Fisnar - 35 - DC100 Rev G...
- Page 36 W129 N10825 Washington Drive, Germantown, WI 53022 Telephone: (262)253-8600...
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