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FISNAR DC100 Operating Manual

Digital dispenser
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DC100 Digital Dispenser
Operating Manual
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  • Page 1 DC100 Digital Dispenser Operating Manual info@fisnar.com www.fisnar.com...

  • Page 2: Table Of Contents

    DC100 Digital Dispenser Operating Manual Table of Contents Product Safety Statements Specifications Accessories External Controls Machine Setup Dispense Setup Operations Controls Dispense Modes • Purge Mode • Teach Mode • Timed Mode • Time+ Mode • Int Mode Function Menu •...
  • Page 3 DC100 Digital Dispenser Operating Manual OVERVIEW Model DC100 Digital Dispenser The DC100 digital dispenser, with its versatile design, makes it perfectly suited for a wide variety of dispensing applications; from microdot deposits, to large potting and filling. • Adjustable air output pressure and vacuum function with digital display.
  • Page 4 DC100 Digital Dispenser Operating Manual SAFETY Do not operate the machine in excess of its maximum ratings / settings. Make sure that the input air supply is clean and dry. A 5 micron air filter/regulator (part number 560567) is recommended to ensure the input air supply is clean and dry.
  • Page 5 Immediately disconnect power if any sparking or smoke appears. Do not expose the machine directly to sunlight. Maintenance The DC100 is generally a maintenance free machine. However, to ensure smooth operation please follow the below instructions. Only use non-woven cleaners on the LCD.
  • Page 6 DC100 Digital Dispenser Operating Manual SPECIFICATIONS Dimensions (W x D x H): 7.53” x 7.05” x 2.83” (191 x 179 x 72 mm) Weight: 2.02 lbs (0.92 kg) Input AC to Power Supply: 100 – 240 VAC, 50 / 60 Hz Output DC from Power Supply: 24 VDC –...
  • Page 7 DC100 Digital Dispenser Operating Manual EXTERNAL CONTROLS FRONT REAR FIG. 1: External Controls Item Illustration Item Illustration Item Illustration Vacuum Control Scroll Buttons Air Inlet Port Foot Pedal Connector Air Outlet Port Shot / Purge Button Power Button Display Fuse...
  • Page 8 DC100 Digital Dispenser Operating Manual MACHINE SET UP FIG. 2: Front and Back Views 1. Connect air hose (1) from compressed air 70-100 psi (5-7 bar) to the air inlet port on the back of the machine. See FIG. 2.
  • Page 9 DC100 Digital Dispenser Operating Manual DISPENSE SETUP 4. Fill the barrel (with barrel tip cap on the barrel) with material to be dispensed. Attach barrel to barrel adapter head as shown below. See FIG. 3. Do not overfill the barrel and/or lay the barrel on its side. This will prevent fluids from flowing back into the machine –...
  • Page 10 DC100 Digital Dispenser Operating Manual OPERATION MAIN SCREEN DISPLAY Displays the currently selected program. Up to ten (10) individual Program programs can be saved to the machine for future recall. Displays the current mode the saving program is in. There are five (5) Mode dispense modes available: PURGE, TEACH, TIMED, TIME+ and INT.

  • Page 11: Dc100 Rev

    DC100 Digital Dispenser Operating Manual CONTROLS Power On Press the key when the machine is OFF to turn the machine ON. Press the key when the machine is ON to save everything and turn the Power Off machine OFF. Press the key to set the program to the required dispense mode (i.e.
  • Page 12 DC100 Digital Dispenser Operating Manual CONTROLS Press the key to display the current setting. Press the keys to change the time values. Note that the time can only be set under TIMED, TIME+ or INT modes. Press the key again to choose which decimal place to edit, including the position of the decimal point.

  • Page 13: Purge Mode

    DC100 Digital Dispenser Operating Manual DISPENSE MODES FIG. 6: Dispense Modes PURGE MODE Use the key to switch to PURGE mode. PURGE mode allows the operator to activate the machine on demand whenever the dispense signal is tripped (i.e. foot pedal is pressed).

  • Page 14: Teach Mode

    DC100 Digital Dispenser Operating Manual DISPENSE MODES FIG. 7: Dispense Modes TEACH MODE Use the key to switch to TEACH mode. TEACH mode allows the operator to record the dispense time. Press the foot pedal or the key to start the machine. Release to stop.

  • Page 15: Timed Mode

    DC100 Digital Dispenser Operating Manual DISPENSE MODES FIG. 8: Dispense Modes TIMED MODE Use the key to switch to TIMED mode. TIMED mode allows the operator to dispense material at a fixed time interval. Press the keys to change the time values.

  • Page 16: Time+ Mode

    DC100 Digital Dispenser Operating Manual DISPENSE MODES FIG. 9: Dispense Modes TIME+ MODE Use the key to switch to TIME+ mode. TIME+ mode allows the operator to program a second timed shot, useful for making slight adjustments on the dispense time without changing the original value in TIMED mode.

  • Page 17: Int Mode

    DC100 Digital Dispenser Operating Manual DISPENSE MODES FIG. 10: Dispense Modes INT MODE Use the key to switch to INT mode. INT mode allows the operator to control the material being dispensed within the programmed dispense time interval. This combines the precision of a timed shot with the flexibility of an operator control shot.
  • Page 18 DC100 Digital Dispenser Operating Manual FUNCTION MENU The machine offers built-in functions that provide additional control to any dispensing application. Instructions: • Press the key to enter the Function menu. • Press the keys to scroll through the available built-in functions.

  • Page 19: Unlock / Lock

    DC100 Digital Dispenser Operating Manual FUNCTION MENU 1. Unlock / Lock This function allows the user to lock the machine controls so it cannot be inadvertently modified. Only the button will function if the lock is engaged. FIG. 11: Unlock/Lock Function There is only one (1) parameter required for this function: MODE.

  • Page 20: Add Dispense Time

    DC100 Digital Dispenser Operating Manual FUNCTION MENU 2. Add Dispense Time This function allows the user to program a cumulative time offset added to the original timed shot after a predetermined number of shots were made. This functionality is particularly useful to control the dispensed material amount as the barrel or cartridge empties over time.

  • Page 21: Glue Alarm

    DC100 Digital Dispenser Operating Manual FUNCTION MENU 3. Glue Alarm This function allows the user to set a timer that will trigger a visual and audible alarm to indicate when the material is either no longer useable, or its optimal working life has been reached. This functionality is particularly useful for sensitive (moisture, temperature, light, etc.) or multi-component materials which have...
  • Page 22 DC100 Digital Dispenser Operating Manual FUNCTION MENU FIG. 16: Glue Alarm Once the Glue Time has been reached, the letter “G” on the display will start blinking, and the key indicator light will turn ON. Pressing the button or stepping on the foot pedal at this point will trigger an alarm.

  • Page 23: Pressure Alarm

    DC100 Digital Dispenser Operating Manual FUNCTION MENU 4. Pressure Alarm This function allows the user to set a pressure value threshold (as well as a corresponding percentage tolerance) before the machine can be operated. A visual and audible alarm will trigger if the pressure is not within tolerance.

  • Page 24: Vacuum Alarm

    DC100 Digital Dispenser Operating Manual FUNCTION MENU 5. Vacuum Alarm This function allows the user to set a vacuum value threshold (as well as a corresponding percentage tolerance) before the machine can be operated. A visual and audible alarm will trigger if the vacuum is not within tolerance.
  • Page 25 DC100 Digital Dispenser Operating Manual FUNCTION MENU FIG. 21: Vacuum Alarm Whenever the vacuum value is outside of its tolerance, the letter “V” on the display will start blinking, and key indicator light will turn ON. Pressing the button or stepping on the foot pedal at this point will trigger an alarm.

  • Page 26: Auto Purge

    DC100 Digital Dispenser Operating Manual FUNCTION MENU 6. Auto Purge This function allows the user to set an automatic dispense time in pre-defined intervals whenever the machine is idle. This functionality is particularly useful for sensitive (moisture, temperature, light, etc.) or multi-component materials which have strict pot-life or working life dispensing requirements.

  • Page 27: Power Switch

    DC100 Digital Dispenser Operating Manual FUNCTION MENU 7. Power Switch This function allows for the machine to be turned on by supplying power to the machine instead of pushing the power button on the machine. This can be helpful when the machine is being used as part of a larger system that has a main power switch, the machine can now start up and be ready for use when the main power is turned on to the system.

  • Page 28: Dispense Time

    DC100 Digital Dispenser Operating Manual FUNCTION MENU 9. Dispense Time This function displays the total number of minutes of dispensing made by the machine. Every dispensing time from all modes is accumulated to the Dispense Time timer regardless of whether the full timed shot was completed.
  • Page 29 DC100 Digital Dispenser Operating Manual CALIBRATION The machine offers a calibration feature to precisely calibrate the pressure and vacuum regulators. Instructions: Under PURGE, TIMED or INT modes, press the Press the key until the screen displays the current pressure or vacuum setting.
  • Page 30 DC100 Digital Dispenser Operating Manual CALIBRATION Pressure Calibration This feature allows the user to calibrate the pressure regulator. There are two calibration points available: one at 0 psi, and the other at 70 psi. There is also a default calibration setting which was the set point when the machine is pre-calibrated at the factory.
  • Page 31 DC100 Digital Dispenser Operating Manual CALIBRATION Vacuum Calibration This feature allows the user to calibrate the vacuum regulator. There are two calibration points available: one at 0 psi, and the other at 7 psi. There is also a default calibration setting which was the set point when the machine is pre-calibrated at the factory.

  • Page 32: I/O Connections

    DC100 Digital Dispenser Operating Manual EXTERNAL CONTROLS: I/O Connections FIG. 34: I/O Connections A dry contact closure (0 Volt) between the Input (I) and Common (C) pins will Input trigger a dispense signal. Activating the machine will close the contact between the Output (O) and Common (C) pins.

  • Page 33: I/O Schematic

    DC100 Digital Dispenser Operating Manual EXTERNAL CONTROLS: I/O Schematic FIG. 35: I/O Schematic © 2019 Fisnar - 33 - DC100 Rev 11...

  • Page 34: Multiple Dispensers

    DC100 Digital Dispenser Operating Manual MULTIPLE DISPENSERS FIG. 36: Multiple Dispensers © 2019 Fisnar - 34 - DC100 Rev 11...
  • Page 35 DC100 Digital Dispenser Operating Manual SPARE PARTS LIST Item Part Number Description 5601872 Air Out Module 5601873 Vaccum Throttle 5601874 Button Patch Board 5601875 Control Board 5601876 LCD Display 5601891 Pressure Regulating Valve 5601886 Ø4mm Black PU Tubing 5601878 T-Style Barb Joint...
  • Page 36 DC100 Digital Dispenser Operating Manual Notes © 2019 Fisnar - 36 - DC100 Rev 11...
  • Page 37 DC100 Digital Dispenser Operating Manual Notes © 2019 Fisnar - 37 - DC100 Rev 11...
  • Page 38 DC100 Digital Dispenser Operating Manual Notes © 2019 Fisnar - 38 - DC100 Rev 11...
  • Page 39 DC100 Digital Dispenser Operating Manual Notes © 2019 Fisnar - 39 - DC100 Rev 11...
  • Page 40 In no event shall manufacturer be liable for consequential or incidental damages. A return authorization is required prior to shipping a defective machine to the factory. Manufacturer reserves the right to make engineering or product modifications without notice. info@fisnar.com www.fisnar.com...

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