FISNAR DC200 Operating Manual
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FISNAR DC200 Operating Manual

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DC200 Digital Dispenser
Operating Manual
© 2015 Fisnar | Phone: (973) 646-5044 | E-mail: info@fisnar.com

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Summary of Contents for FISNAR DC200

  • Page 1 DC200 Digital Dispenser Operating Manual © 2015 Fisnar | Phone: (973) 646-5044 | E-mail: info@fisnar.com...

  • Page 2: Table Of Contents

    Calibration  Pressure Regulator Calibration  Vacuum Regulator Calibration External Control  I/O Connections  I/O Schematic  Multiple Dispensers © 2015 Fisnar | Phone: (973) 646-5044 | E-mail: info@fisnar.com © 2015 Fisnar - 2 - DC200 Rev A  ...
  • Page 3   OVERVIEW Model DC200 Digital Dispenser The DC200 digital dispenser, with its versatile design, makes it perfectly suited for a wide variety of dispensing applications; from microdot deposits, to large potting and filling.  Adjustable air output pressure and vacuum function with digital display.
  • Page 4 – refer to figures & below. DC200 Malfunction If the DC200 malfunctions, shut down the unit immediately. This can be done by either pressing the power switch or disconnecting the power cord. © 2015 Fisnar - 4 - DC200 Rev A  ...
  • Page 5 DC200 Digital Dispenser Operating Manual   SAFETY Inappropriate Use If the DC200 is used in a way other than described in this manual, it may cause damage to self or property. Do not use any components with the DC200 other than Fisnar authorized components.

  • Page 6: Specifications

    DC200 Digital Dispenser Operating Manual   SPECIFICATIONS Dimensions: 180 × 195 × 80 (W × D × H mm) Weight: 1 KG (2.2 lbs.) Input Voltage: 100 – 240 VAC Rated Power: Cycle Rate: 600+/min Relative Humidity: 20 – 90% (no condensation) Operating Temperature: 10 –...
  • Page 7 DC200 Digital Dispenser Operating Manual   EXTERNAL CONTROLS FIG. 1: External Controls Item Illustration Item Illustration Item Illustration Vacuum Control Scroll Buttons Air Inlet Port Foot Switch Connector Air Outlet Port Shot / Purge Button Power Button Display Fuse Air Pressure...

  • Page 8: Machine Setup

    DC200 Digital Dispenser Operating Manual   MACHINE SET UP FIG. 2: Front and Back Views 1. Connect air hose (1) from compressed air 70-100psi (5-7 bar) to the air inlet port on the back of the dispenser. See FIG. 2.

  • Page 9: Dispense Setup

    DC200 Digital Dispenser Operating Manual   DISPENSE SETUP 4. Fill the barrel (with barrel tip cap on the barrel) with material to be dispensed. Attach barrel to barrel adapter head as shown below. See FIG. 3. Do not overfill the barrel and/or lay the barrel on its side. This will prevent fluids from flowing back into the unit –...

  • Page 10: Operations

    MAIN SCREEN DISPLAY Displays the currently selected program. Up to ten (10) individual Program programs can be saved to the DC200 for future recall. Displays the current mode the saving program is in. There are five (5) Mode dispense modes available: PURGE, TEACH, TIMED, TIME+ and INT.

  • Page 11: Controls

    DC200 Digital Dispenser Operating Manual   CONTROLS Power On Press the key when the machine is OFF to turn the machine ON. Press the key when the machine is ON to save everything and turn the Power Off machine OFF.
  • Page 12 DC200 Digital Dispenser Operating Manual   CONTROLS Press the key to display the current setting. Press the keys to change the time values. Note that the time can only be set under TIMED, TIME+ or INT modes. Press the key again to choose which decimal place to edit, including the position of the decimal point.

  • Page 13: Dispense Modes

    DC200 Digital Dispenser Operating Manual   DISPENSE MODES FIG. 6: Dispense Modes PURGE MODE Use the key to switch to PURGE mode. PURGE mode allows the operator to activate the machine on demand whenever the dispense signal is tripped (i.e. foot pedal is pressed).
  • Page 14 DC200 Digital Dispenser Operating Manual   DISPENSE MODES FIG. 7: Dispense Modes TEACH MODE Use the key to switch to TEACH mode. TEACH mode allows the operator to record the dispense time. Press the foot pedal or the key to start the machine. Release to stop.

  • Page 15: Timed Mode

    DC200 Digital Dispenser Operating Manual   DISPENSE MODES FIG. 8: Dispense Modes TIMED MODE Use the key to switch to TIMED mode. TIMED mode allows the operator to dispense material at a fixed time interval. Press the keys to change the time values.

  • Page 16: Time+ Mode

    DC200 Digital Dispenser Operating Manual   DISPENSE MODES FIG. 9: Dispense Modes TIME+ MODE Use the key to switch to TIME+ mode. TIME+ mode allows the operator to program a second timed shot, useful for making slight adjustments on the dispense time without changing the original value in TIMED mode.

  • Page 17: Int Mode

    DC200 Digital Dispenser Operating Manual   DISPENSE MODES FIG. 10: Dispense Modes INT MODE Use the key to switch to INT mode. INT mode allows the operator to control the material being dispensed within the programmed dispense time interval. This combines the precision of a timed shot with the flexibility of an operator control shot.
  • Page 18 DC200 Digital Dispenser Operating Manual   FUNCTION MENU The  DC200 controller offers built-in functions that provide additional control to any dispensing application. Instructions:  Press the key to enter the Function menu.  Press the keys to scroll through the available built-in functions.

  • Page 19: Unlock / Lock

    DC200 Digital Dispenser Operating Manual   FUNCTION MENU 1. Unlock / Lock This function allows the user to lock the dispenser controls so it cannot be inadvertently modified. Only the button will function if the lock is engaged. FIG. 11: Unlock/Lock Function There is only one (1) parameter required for this function: MODE.

  • Page 20: Add Dispense Time

    DC200 Digital Dispenser Operating Manual   FUNCTION MENU 2. Add Dispense Time This function allows the user to program a cumulative time offset added to the original timed shot after a predetermined number of shots were made. This functionality is particularly useful to control the dispensed material amount as the barrel or cartridge empties over time.

  • Page 21: Glue Alarm

    DC200 Digital Dispenser Operating Manual   FUNCTION MENU 3. Glue Alarm This function allows the user to set a timer that will trigger a visual and audible alarm to indicate when the material is either no longer useable, or its optimal working life has been reached. This functionality is particularly useful for sensitive (moisture, temperature, light, etc.) or multi-component materials which have...
  • Page 22 DC200 Digital Dispenser Operating Manual   FUNCTION MENU FIG. 16: Glue Alarm Once the Glue Time has been reached, the letter “G” on the display will start blinking, and the key indicator light will turn ON. Pressing the button or stepping on the foot pedal at this point will trigger an alarm.

  • Page 23: Pressure Alarm

    DC200 Digital Dispenser Operating Manual   FUNCTION MENU 4. Pressure Alarm This function allows the user to set a pressure value threshold (as well as a corresponding percentage tolerance) before the machine can be operated. A visual and audible alarm will trigger if the pressure is not within tolerance.

  • Page 24: Vacuum Alarm

    DC200 Digital Dispenser Operating Manual   FUNCTION MENU 5. Vacuum Alarm This function allows the user to set a vacuum value threshold (as well as a corresponding percentage tolerance) before the machine can be operated. A visual and audible alarm will trigger if the vacuum is not within tolerance.
  • Page 25 DC200 Digital Dispenser Operating Manual   FUNCTION MENU FIG. 21: Vacuum Alarm Whenever the vacuum value is outside of its tolerance, the letter “V” on the display will start blinking, and the key indicator light will turn ON. Pressing the button or stepping on the foot pedal at this point will trigger an alarm.

  • Page 26: Auto Purge

    DC200 Digital Dispenser Operating Manual   FUNCTION MENU 6. Auto Purge This function allows the user to set an automatic dispense time in pre-defined intervals whenever the unit is idle. This functionality is particularly useful for sensitive (moisture, temperature, light, etc.) or multi-component materials which have strict pot-life or working life dispensing requirements.

  • Page 27: Robot Alarm

    DC200 Digital Dispenser Operating Manual   FUNCTION MENU 7.Robot Alarm After turning on this function, the external equipment & dispenser will stop working when they receive warning signal. The screen will be shown warning message and audible alarm will trigger if you trigger the dispensing signal again.

  • Page 28: Power Switch

    This function allows for the DC200 to be turned on by supplying power to the unit instead of pushing the power button on the unit. This can be helpful when the DC200 is being used as part of a larger system that has a main power switch, the unit can now start up and be ready for use when the main power is turned on to the system.

  • Page 29: Dispense Count

    DC200 Digital Dispenser Operating Manual   FUNCTION MENU 9. Dispense Count This function displays the total number of completed cycles made by the machine. Every dispensing signal from all modes (except for shots made under Teach mode) is accumulated to the Dispense Count counter.

  • Page 30: Language

    DC200 Digital Dispenser Operating Manual   FUNCTION MENU 11. Language There are two languages for this unit. One is English and another is Mandarin Chinese “中文”. You can switch language as needed. FIG. 31: Language In Language mode, press the key to enter the settings page for the Language function.

  • Page 31: Used Time

    DC200 Digital Dispenser Operating Manual   FUNCTION MENU 12. Used Time This function displays the cumulative lifetime hours that the machine is being used. The timer starts counting as soon as the unit is turned ON. The timer is NOT resettable.
  • Page 32 DC200 Digital Dispenser Operating Manual   CALIBRATION The dispenser controller unit offers a calibration feature to precisely calibrate the pressure and vacuum regulators. Instructions: Under PURGE, TIMED or INT modes, press the Press the key until the screen displays the current pressure or vacuum setting.

  • Page 33: Pressure Regulator Calibration

    DC200 Digital Dispenser Operating Manual   CALIBRATION Pressure Calibration This feature allows the user to calibrate the pressure regulator. There are two calibration points available: one at 0psi, and the other at 70psi. There is also a default calibration setting which was the set point when the dispenser is pre-calibrated at the factory.

  • Page 34: Vacuum Regulator Calibration

    DC200 Digital Dispenser Operating Manual   CALIBRATION Vacuum Calibration This feature allows the user to calibrate the vacuum regulator. There are two calibration points available: one at 0psi, and the other at 7psi. There is also a default calibration setting which was the set point when the dispenser is pre-calibrated at the factory.
  • Page 35 DC200 Digital Dispenser Operating Manual   EXTERNAL CONTROLS: I/O Connections Item Illustration Item Illustration Input Output Input Output FIG. 38: I/O Connections © 2015 Fisnar - 35 - DC200 Rev A...
  • Page 36 DC200 Digital Dispenser Operating Manual   EXTERNAL CONTROLS: I/O Schematic FIG. 39: I/O Schematic © 2015 Fisnar - 36 - DC200 Rev A  ...

  • Page 37: Multiple Dispensers

    DC200 Digital Dispenser Operating Manual   MULTIPLE DISPENSERS FIG. 40: Multiple Dispensers A single input signal can activate multiple dispensers. The Input (I) and Common (C) pins must be wired in parallel for all dispensers required to actuate simultaneously.  ...
  • Page 38 DC200 Digital Dispenser Operating Manual   Notes © 2015 Fisnar - 38 - DC200 Rev A  ...
  • Page 39 DC200 Digital Dispenser Operating Manual   Notes CE Conformity checked by: Certification Experts Europe, Nieuwstad 100, 1381 CE Weesp, The Netherlands Tel: +31 294 48 33 35, Fax: +31 294 41 46 © 2015 Fisnar - 39 - DC200 Rev A...
  • Page 40   19C Chapin Rd. Suite 307, Pine Brook, NJ 07058. Telephone: (973) 646-5044  ...

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