Maintenance Schedule - Kohler 10CCOZ61 Service Manual

Perform Service at Intervals Indicated (X)
FUEL SYSTEM
Check the fuel level
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check fuel pipes and clamps
Remove sediment from fuel tank
Replace the fuel filter element
Check governor operation and adjust
as necessary** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check the nozzle injection pressure**
Check and/or replace fuel filter (supplied loose)
LUBRICATION SYSTEM
Check the oil level in crankcase
Replace the oil in crankcase*
Replace the lube oil filter element*
COOLING SYSTEM
Check coolant level
Check water pipes and clamps
Adjust the tension of water pump V-belt
Change coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clean radiator fins, inspect hoses*
AIR CLEANER, ETC.
Replace the air cleaner element*, ***
Clean the breather pipe*, ***
ELECTRICAL SYSTEM
Verify proper operation of gauges (if equipped)
Check the electrolyte level in the battery
Check the electrical connections
Check the battery specific gravity
CYLINDER HEAD, ETC.
Check for leakage of water and oil
Retighten all major nuts and bolts
Check mounting bolts and vibro mounts
for tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjust intake exhaust valve clearance**
GENERATOR
Blow dust out of generator*
3-2 Scheduled Maintenance

Maintenance Schedule

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* Service more frequently if operated in dusty areas.
** Should be performed by an authorized Kohler service dealer/distributor.
*** Manufacturer suggests frequent inspection, change when recommended.
Before Every 50
Each Hours or
Start-Up 1 Month
X
X
X
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X
X . . . . . . . . .
(Break-in Period)
X . . . . . . . . .
(Break-in Period)
X
X . . . . . . . . .
(Break-in Period)
. X
X
X . . . . . . . . X
X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Break-in Period)
Every 100 Every 400
Hours or Hours or
3 Months 6 Months
X
X
X
X
X
X
X
X
X
(300 Hrs)
X
X
X
Every 500
Hours or
Yearly
X
X
(1000 Hrs)
X
X
X
X
(800 Hrs)
X
TP-5648 8/93